High Efficiency Z Series H Beam Assembly And Tack Welding Machine
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High Efficiency Z Series H Beam Assembly And Tack Welding Machine

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The H Beam Production Machine of High Efficiency H Beam Assembly Machine in the first photo was taken from its input side, as you can find the hydraulic manipulator deployed in interval. (Fig.1)

Fig1 H Beam Assembly Machine



1.     Using of Z series High Efficiency H Beam Assembling Machine:

1)      Z series H Beam Assembly and Tack Weld Machine is an essential H Beam Production Machine. It combines the two basic steps of H Beam fitting up and CO2 tack welding into one equipment, and fulfils these two tasks with one time pass of workpiece through the machine. In this respect, this H Beam Production Machine is a truly High Efficiency H Beam Assembling and Tack Welding Machine: (Fig.2

Fig2 H Beam Assembly Machine

2)      Z series H Beam Assembly Machine is usually deployed in automatic and or semi-automatic H Beam Production Line. The other two basic H Beam Production Machine applied are LHA& LHC& LHT series H Beam Submerged Arc Welding Machine, as well as HYJ& YTJ series H Beam Straightening Machine. The finished product delivered is welding H Beam of various specifications, ranging in 1500~ 1800 mm web height for standard models of H Beam Assembly Machine: (Fig.3

Fig3 H Beam Assembly Machine



2.     Working Modes of the Z series H Beam Assembly Machine:

1)      The Z15~Z20 High Efficiency H Beam Assembly and Tack Weld Machine has three working modes to choose from: AUTO, SINGLE, MANUAL. For its introduction, please check product section of “Z15~Z20 Automated H Beam Assembly Machine with Tack Welding”; (Fig.4)

Fig4 H Beam Assembly Machine

2)      Switch among the three working modes in this H Beam Production Machine is made with the corresponding pushbuttons on operating pendant of the equipment;

3)      In the previous section we introduced the three working modes of the High Efficiency H Beam Assembly and Tack Weld Machine. Attached please check operating pendant for machine exported to Russia.




3.     Operating Way of the Z series H Beam Assembly Machine:

In this section we will continue to discuss operating process of the H Beam Assembly Machine, from the aspect of operating pendant:  (Fig.5)

Fig5 H Beam Assembly Machine

1)      Single mode Operation of the H Beam Assembly Machine:

a)       Single mode is the basis of normal work of H Beam Production Machine H Beam Assembly Machine;

b)      After confirming there is no issues with the equipment in Manual mode, first have trial run in Single mode. Do not jump to AUTO mode;

c)       Under the condition the H Beam Assembling Machine is powered on and oil pump is started, no matter the machine is in Manual mode or Auto mode, just press the Single Cycle button on operating pendant, the H Beam Production Machine will be switched to Single Cycle;

d)      Press the Single Cycle again, CO2 tack welding begins;

e)      At completion of Single Cycle in the H Beam Assembly and Tack Weld Machine, if it is still necessary to still work in Single Cycle, press the Single Cycle button again;

f)        If it is necessary to leave Single mode, press the Manual button;

g)      At the time the H Beam Assembly Machine finishes assembling a whole piece of H Beam in Single mode, press Manual button, and press Output Conveyor Forward, the assembled H Beam will be sent to designated position;

2)      Manual mode Operation of the H Beam Assembly Machine:

This mode is for commissioning and trial run on the equipment, to validate its performance. In this mode, the H Beam Production Machine works as a Z series Manual H Beam Assembly Machine;

3)      AUTO mode of the H Beam Assembling Machine:

The continuous running of the Single mode is AUTO mode of the H Beam Assembling and Tack Welding Machine, as introduced in the first segment;



4.     Technical Parameters of Z series H Beam Assembly Machine:

Below are specifications of the Z15~Z20 H Beam Production Machine Automatic High Efficiency H Beam Assembling Machine with Tack Welding:

Model

Z15~Z20 Self Alignment with

Automatic CO2 Tack Welding

H Beam Assembling and Tack Welding Machine

Max. H Beam Web Width

1500/1800/2000 mm

Applicable H Beam Web Thickness

6∽32 mm

Applicable H Beam Flange Width

200∽800 mm

Applicable H Beam Flange Thickness

6∽40 mm

Applicable H Beam Length

4000∽12000 mm

Assembling and Tack Welding Speed

500 ~ 6000 mm/min.

Input and Output Conveyor Power

1.1kW x 2

Max. H Beam Weight

20 Ton.

Working Mode

Manual/Single/Auto

Web and Flange Alignment Style

Self-Alignment (Automatic)

Tack Welding Style

Automatic CO2 tack welding

CO2 Gas Shielded Welding Power Source

Panasonic KR350 or HUAYUAN NB350

Operator

1 operator

Assembly and Tack Welding speed (mm/min.)

500 ~ 6000


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WUXI JACK TECHNOLOGY CO., LTD
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