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1 Three in One H Beam Welding machine 19

3 in 1 H Beam Welding Machine from Wuxi JACK, the Top Grade in the Industry!

Navigation Bar on “3 in 1 H Beam Welding Machine”

1. Function and Merit of Three in One H Beam Welding Machine

1. Function and Merit of Three in One H Beam Welding Machine | 2. Picture View on Wuxi JACK Three in One H Beam Welding Machine | 3. Manufacture of Three in One H Beam Welding Machine and its Output | 4. Technical Strong Points of Three in One H Beam Welding Machine | 5. Working Video of Wuxi JACK Three in One H Beam Welding Machine | 6. Partition on Wuxi JACK Three in One H Beam Welding Machine | 6.1 PHJ Group Three in One H Beam Welding Machine: | 6.2 ZHJ Series Group Three in One H Beam Welding Machine: | 6.3 Light Weight Three in One H Beam Welding Machine: | 7. Related Equipment of Three in One H Beam Welding Machine | 8. FAQ

1 H Beam Fabrication Machine 44
2 H Beam Assembly Welding Straightening Integral Machine 60
3 3 in 1 H Beam Welding Machine 34
4 H Beam Assembly Weld Straighten Integral Machine 134- IMG_0511
5 Vertical H Beam Welder 136- IMG_0515
6 Pull Through H Beam Welder 179
7 3 in 1 H Beam Welding Machine

Function and Merit of 3 in 1 H Beam Welding Machine  

1. Output of 3 in 1 H Beam Welding Machine:

1) Workpiece: 3 in 1 H Beam Welding Machine delivers varying sizes welding T /H Beam in vertical position, height from 200mm to 2000mm, thickness from 5mm to 40mm; 

Illustration on Finished Workpiece from Wuxi JACK 3 in 1 H Beam Welding Machine: (Fig.1)

Fig1 H Beam Fabrication Machine
 

2) The Core Function of 3 in 1 H Beam Welding Machine:

a) 1000A capacity Submerged Arc Welding, majority from 380A to 750A;
b) Minority 500A capacity CO2 GMAW, for making super light T/H Beam;

3) The Uniqueness of 3 in 1 H Beam Welding Machine:

a) Besides SAW welding, it also has functions of assembling and straightening, so it is labeled “3 in 1”;
b) Also named H Beam Fabrication Machine, or H Beam Assembly Weld Straighten Integral Machine;

4) Welding T Beam being delivered from Wuxi JACK 3 in 1 H Beam Fabrication Machine: (Fig.2)

Fig2 3 in1 H Beam Fabrication Machine 13
 

6) Welding H Beam being manufactured from Wuxi JACK 3 in 1 H Beam Assembly Weld Straighten Integral Machine: (Fig.3)

Fig3 H Beam Assembly Welding Straightening Integral Machine 80

 
 
 

2. Values Added from 3 in 1 H Beam Welding Machine:

Cost Effectiveness and High Standard Performance, which helps customer acquiring ideal revenue with substantially decreasing manufacturing cost:

1) Period Cost Decrease: Save over 50% investment budget
a) From 3 equipment: H Beam Assembly Machine plus H Beam Welding Machine plus H Beam Straightening Machine;
b) To single set of 3 in 1 H Beam Assembly Weld Straighten Integral Machine;
2) Variable Cost Decrease: From 6 operators to 2 operators;
3) Value Stream Created: Raise 60%~70% manufacturing efficiency;
By decreasing 60% Cycle Time, and material transfer time;
4) Period Cost Decrease: Reduce 60%~ 70% workshop land occupation;
5) Variable Cost Decrease: Diminish over 50% utility consumption;
6) Period Cost Decrease: Remove the workpiece transfer units;
7) For detailed analysis on comprehensive advantages of Wuxi JACK 3 in 1 H Beam Welding Machine, please visit slides page of “Quick Understanding on Wuxi JACK H Beam Fabrication Machine”.

 

Busy Work of Wuxi JACK 3 in 1 H Beam Assembly Weld Straighten Integral Machine at Customers Facility

Make to Order Batch Production on 3 in 1 H Beam Welding Machine at Wuxi JACK Facility

Structure of 3 in 1 H Beam Fabrication Machine

1 3 in1 H Beam Fabrication Machine 81- IMG_20210712_162351
2 3 in 1 H Beam Assembly Welding Straightening Integral Machine 37
3 3 in 1 H Beam Welding Machine 150- IMG_1561
4 3 in 1 H Beam Assembly Weld Straighten Integral Machine 111-IMG_6859
5 3 in 1 H Beam Welding Machine 96- IMG_20210713_103237
6 Integral Function H Beam Welding Machine 87- IMG_20210703_155229
7 Vertical H Beam Welder 109- 20140426_171531
8 3 in 1 H Beam Welding Machine 17

Value Chain of Three in One H Beam Welding Machine

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The Lefthand Scrolling Photos: Main Components and Units of Wuxi JACK 3 in 1 H Beam Welding Machine

 

1. Hydraulic Manipulators: 3 sets, installed at input conveyor of the H Beam Fabrication Machine, for positioning and clamping flanges and web;
2. Hydraulic Alignment Rollers: 6 pairs, deployed in symmetry at main body of the H Beam Assembly Weld Straighten Integral Machine, for the 2nd stage precise assembling;
3. SAW Welding Group: 2 sets, including power supply/ control console/ welding torch and position control/ wire feeder/ welding flux conveying system. This is the core cell in 3 in 1 H Beam Welding Machine;
4. Hydraulic Straightening Unit: Installed at main frame outlet. It is driven with hydraulic oil cylinder, including 2 downward solid rollers and 1 bottom solid roller, in the 3 in 1 H Beam Welding Machine;
5. Mechanical Main Frame: Composed of C frame, base bed, and top gantry;
6. Hydraulic System: Energy source of the H Beam Fabrication Machine, including pump station and oil cylinders.

Technical Strong Points of Wuxi JACK 3 in 1 H Beam Welding Machine

Besides below discussion, please check product pages:

1. H Beam Fabrication Machine:
 

1) The best choice on Quality/ Leadtime/ Service/ Cost for customers from business perspective;
2) Precise management on welding torches;

2. H Beam Assembly Weld Straighten Integral Machine: 

  Precise assembling function;

3. Integral Function 3 in 1 H Beam Welding Machine:

1) Perfect welding torch position control;
2) Practical useful technical know how

1. Advanced Welding Technique, Accurate Control, and Flexible Choice of Welding Mode in the T3 in 1 H Beam Welding Machine:

The superior welding quality determines the exceeding overall performance of H Beam Assembly Weld Straighten Integral Machine:

 

1. Flexible SAW Welding Mode in Wuxi JACK H Beam Fabrication Machine:
 

The 1st photo taken at Wuxi JACK facility, the ZHJ 3 in 1 H Beam Welding Machine is equipped with 2 types of submerged arc welding power supply:
1) Twin Arc: D.C.1000 (Max. Output current is D.C.1000A) and A.C.1250 (Max. Output current is A.C.1250A), which forms up Twin Arc Submerged Arc Welding;
2) Single Arc: Compared with the default setting of D.C.1000A Single Arc SAW in the product family of 3 in 1 H Beam Fabrication Machine;

3) Advantages of Twin Arc in 3 in 1 H Beam Welding Machine:
 

a) Deeper welding penetration;
b) Double welding speed compared with Single Arc SAW;

2. Welding Wire Delicate Management in Wuxi JACK 3 in 1 H Beam Welding Machine:
 

1) To get stable high standard welding quality, different diameters of welding wire in submerged arc welding should be conveyed smoothly in regular speed, during working of the H Beam Assembly Weld Straighten Integral Machine;
2) The 2nd Photo: For this purpose, in welding torch complex of Wuxi JACK 3 in 1 H Beam Welding Machine, there is delicate straining force adjustment mechanism, and clear scale;

3. Reasonable Structure and Top Grade Outsourced Parts, in Wuxi JACK H Beam Assembly Weld Straighten Integral Machine:
 

1) The 3rd photo reflects compact and rational arrangement of welding elements: Welding torch/ Wire feeding tube/ Welding flux tube, at central working area of Wuxi JACK H Beam Fabrication Machine, guaranteeing highly efficient operation;
2) All the outsourced components, such as SAW power supply (The 4th photo), in Wuxi JACK 3 in 1 H Beam Welding Machine, are purchased from top grade suppliers;

4. Convenient and Intuitive Operation in Wuxi JACK H Beam Fabrication Machine:
 

1) Below two photos show operating panel of the 3 in 1 H Beam Welding Machine, and 2 sets of SAW power supply control consoles;
2) Operating Zone: These operating panels are installed together at the right side of the H Beam Assembly Weld Straighten Integral Machine main frame, at the height level for male adult operator.

Operating Panels of Wuxi JACK 3 in 1 H Beam Welding Machine:  (Fig.4,5)

    Fig1 3 in 1 H Beam Welding Machine 46 Fig2 3 in 1 H Beam Fabrication Machine 86

 

2. Super Strong Straightening Capability in Wuxi JACK 3 in 1 H Beam Assembly Weld Straighten Integral Machine:

1. The Max. flange thickness for straightening in Wuxi JACK 3 in 1 H Beam Fabrication Machine is 40mm, compared with 16 ~ 20mm common specification in industry;

2. How does Wuxi JACK 3 in 1 H Beam Welding Machine attain strong straightening capability?

1) Working Mode: The above photos demonstrate the straightening cell in Wuxi JACK 3 in 1 H Beam Fabrication Machine. It works in the hydraulic drive downward stroke: With two sets of vertical installed oil cylinder in high power and strong force, straightening rollers are driven downward moving;
2) Comparatively, other suppliers produced H Beam Fabrication Machine works in unstable and light duty eccentric shaft;
3) Measurement Ruler: Besides, marked in yellow color square frame, there is straightening stroke measurement ruler in Wuxi JACK 3 in 1 H Beam Fabrication Machine, acquiring precise control on straightening;
3. Working video of next segment shows straightening step in Wuxi JACK H Beam Assembly Weld Straighten Integral Machine.
 

Working Video of Wuxi JACK 3 in 1 H Beam Welding Machine

Comment: In addition to below 6 videos, we have 4 pages specifically for demonstrating running videos of Wuxi JACK 3 in 1 H Beam Assembly Weld Straighten Integral Machine:


 

1. Operating videos of Wuxi JACK H Beam Fabrication Machine;
2. Videos of Wuxi JACK H Beam Assembly Weld Straighten Integral Machine;
3. Working Videos of Wuxi JACK Integral Function H Beam Welding Machine;
4. Running videos of Wuxi JACK 3 in 1 H Beam Welding Machine
Close up view on advanced delicate design welding torch manipulation unit: High precision cross slides with linear guiderail, 3 direction adjustment, and SAW Submerged Arc Welding for T Beam fabrication, in Wuxi JACK PHJ and ZHJ 3 in 1 H Beam Welding Machine
 
Commissioning on CO2 Gas Shielded Welding in Wuxi JACK ZHJ5010 model Light Weight 3 in 1 H Beam Fabrication Machine, by producing thin wall welding T Beam

 
Tapered variable section H Beam (Height of web changes along entire length) being fabricated from Wuxi JACK PHJ15 model 3 in 1 H Beam Assembly Weld Straighten Integral Machine, with SAW welding
 
Manufacturing 600mm medium web height welding H Beam with Wuxi JACK PHJ15 model 3 in 1 H Beam Welding Machine at Chinese customer workshop
Detailed Record on over 1000mm high H Beam Production (Assembling/ SAW Welding/ and Straightening), from 2 sets of Wuxi JACK ZHJ15 H Beam Fabrication Machine at Chinese Customer Workshop, its superior SAW welding quality
Observe on Superior SAW Welding Seam Quality, on finished fabricated welding T Beam, delivered from Wuxi JACK PHJ/ ZHJ 3 in 1 H Beam Assembly Weld Straighten Integral Machine
 

Classification and Technical Specifications of Wuxi JACK 3 in 1 H Beam Welding Machine

Navigation Bar on “Division of 3 in 1 H Beam Welding Machine”

6.1 PHJ Group Three in One H Beam Welding Machine:

6.1 PHJ Group Three in One H Beam Welding Machine: | 6.2 ZHJ Series Group Three in One H Beam Welding Machine: | 6.3 Light Weight Three in One H Beam Welding Machine:

1 Three in One H Beam Welding Machine 7
2 H Beam Fabrication Machine 82

1. PHJ Group 3 in 1 H Beam Welding Machine

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1. Summary on PHJ Series 3 in 1 H Beam Fabrication Machine:

1) The first generation of H Beam Assembly Weld Straighten Integral Machine, and takes up 40% of application volume;
2) Output of PHJ 3 in 1 H Beam Welding Machine is conventional sizes welding T/H Beam, with both symmetric and asymmetric cross section: (Fig.6) 

Fig1 Three in One H Beam Welding Machine

3) Assembly way is hybrid of oil cylinder at one side, manual leadscrew at the other side;

4) 3 standard models of PHJ 3 in 1 H Beam Welding Machine are PHJ15 / PHJ18 / PHJ20.

 

2. Technical Parameters of PHJ Group Three in One H Beam Welding Machine:

 Standard Models   PHJ15/ PHJ18 / PHJ20
 Cross Section Style  Symmetric and Asymmetric 
 Web Height  200 ~ 1500 / 1800/ 2000 mm
 Web Thickness   5 ~ 30 mm
 Flange Width  200 ~ 800 mm
 Flange Thickness  6 ~ 40 mm
 Length Range  3000 ~ 15000 mm
 Welding Mode  Single Arc or Twin Arc SAW
 Welding Speed  200 ~ 1200 mm/min.
 Single Pass Welding Seam  6 ~ 12 mm
 Input and Output Conveyor  11m length Each in 3
 Segments, 1 segment driving
 Machine Size  28m×4m×4.6m/ 4.9m/ 5.1m

2. ZHJ Series 3 in 1 H Beam Fabrication Machine

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 1. Outline on ZHJ Group 3 in 1 H Beam Welding Machine

1) The renewed branch of H Beam Fabrication Machine, and takes up over 50% of using volume;

2) Output: ZHJ 3 in 1 H Beam Welding Machine focus on producing popular size welding T/H Beam, in cross section of equal length; (Fig.7)

Fig1 Three in One H Beam Welding Machine
 

3) Background: Symmetric T/H Beam account for majority in use, at least 70%. To have higher efficient production, ZHJ H Beam Assembly Weld Straighten Integral Machine was developed;
4) Assembly is fully automatic symmetric oil cylinder drive;

5) 3 standard models of ZHJ 3 in 1 H Beam Welding Machine are ZHJ15 / ZHJ18/ ZHJ20.

 

 

2. Technical Parameters of ZHJ 3 in 1 H Beam Welding Machine:

  Standard Models   ZHJ15 / ZHJ18 / ZHJ20
 Cross Section Style  Symmetric Only
 Web Height  200 ~ 1500 / 1800/ 2000 mm
 Web Thickness  6 ~ 32 mm
 Flange Width  150 ~ 750 mm
 Flange Thickness  6 ~ 40 mm
 Length Range  3000 ~ 15000 mm
 Welding Mode  Single Arc or Twin Arc SAW
 Welding Speed  200 ~ 1200 mm/min.
 Single Pass Welding Seam  6 ~ 12 mm
 Input and Output Conveyor  11m length Each in 3 Segments, 1 segment driving
 Machine Size  28m×4m×4.2m/ 4.5m/ 4.8m
1 Three in One H Beam Welding Machine 58- 微信图片_20211206143509
2 H Beam Fabrication Machine 50
1 Three in One H Beam Welding Machine 44
2 H Beam Assembly Welding Straightening Integral Machine 98

3. Light Weight 3 in 1 H Beam Welding Machine:

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1. Summary on Light Weight H Beam Fabrication Machine:

1) Usage: Originated from ZHJ H Beam Fabrication Machine, for producing super light T/ H Beam, with 1/2 size and thickness of conventional H Beam; (Fig.8)

Fig8 Light duty Integral Function H Beam Welding Machine

2) Assembly Way: Same as ZHJ series H Beam Assembly Weld Straighten Integral Machine;

3) Welding: CO2 gas shielded welding, generating fairly light/ noise/ fume, shown in lefthand lower photo.

 

2. Technical Parameters of Light Weight Three in One H Beam Welding Machine:

  Model Example   ZHJ5010
  Cross Section Style  Symmetric Only
  Web Height  160 ~ 1000 mm
 Web Thickness  6 ~ 16 mm
 Flange Width  80 ~ 500 mm
 Flange Thickness  6 ~ 20 mm
 Length Range  3000 ~ 20000 mm
 Welding Mode  CO2 GMAW
 Welding Speed  200 ~ 2000 mm/min.
 Input and Output Conveyor  16m length Each in 4 Segments

Application and Related Equipment of Wuxi JACK 3 in 1 H Beam Welding Machine

1. Same Line with 3 in 1 H Beam Welding Machine:

1) H Beam Production Line;

2) PHJ/ ZHJ/ Light duty 3 in 1 H Beam Assembly Weld Straighten Integral Machine;
These products do not replace one another, but form complementary relationship;

2. Supplementary Equipment on H Beam Fabrication Machine:

1) Preceding: CNC Strip Plate Cutting Machine;
2) Subsequent: H Beam End Face Milling Machine, following the 3 in 1 H Beam Welding Machine;

3. Other Steel Structure Equipment besides H Beam Assembly Weld Straighten Integral Machine:

1) Edge Milling Machine;
2) BOX Beam Production Line;
3) T Beam Production Line;
4) Angle Steel Straightening Machine.

3 in 1 H Beam Fabrication machines
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3 in 1 H Beam Fabrication machines
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3 in 1 H Beam Welding machines
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FAQ on Wuxi JACK 3 in 1 H Beam Welding Machine

  • Q What is Business Application Current Status and Prospect of 3 in 1 H Beam Fabrication Machine?

    A Benefitting from its huge benefit and profit for customers, H Beam Fabrication Machine has gradually taken mainstream position in Steel Structure industry. Especially for making light to medium duty welding T Beam and H Beam, H Beam Assembly Weld Straighten Integral Machine fully takes position of H Beam Production Line.

  • Q What is welding mode adopted in Wuxi JACK Integral Function H Beam Welding Machine?

    A Majority of Integral Function H Beam Welding Machine is equipped with 1000A SAW (Submerged arc welding), which is applicable for producing 6mm ~ 40mm thickness flange and web; Meanwhile, when producing small thickness H Beam, namely 3mm to 6mm, the proper welding mode is 500A CO2 GMAW. This is featured function of Wuxi JACK Integral Function H Beam Welding Machine.

  • Q How can Wuxi JACK 3 in 1 H Beam Assembly Welding Straightening Integral Machine get integrated functions of original 3 types of different equipment?

    A
    1. One set of Wuxi JACK 3 in 1 H Beam Assembly Welding Straightening Integral Machine combines function cells of 3 core H Beam production machines: Assembly, Welding, and Straightening;
    2. This is realized by integrating 3 function units into central zone of the machine in sequence, and removes tack welding unit of H Beam Assembly Machine.

  • Q How to control welding torch position in Wuxi JACK 3 in 1 H Beam Welding Machine?

    A This is Wuxi JACK unique advantage: Unlike manual adjustment by visual check adopted by other suppliers, in Wuxi JACK produced 3 in 1 H Beam Welding Machine, welding torch position can be controlled in high precision along 3 directions: Horizontal/ Vertical/ Angular. The movement of welding torch is guided with precise linear guiderail.

  • Q How to manage welding process parameter, in Wuxi JACK 3 in 1 H Beam Welding Machine?

    A Welding Velocity/ Welding Current / Welding Voltage are adjusted and displayed, by means of the control consoles of SAW / GMAW Welding Power Supply, which are equipped with Wuxi JACK H Beam Fabrication Machine. The control consoles are installed together, with operating panel of H Beam Assembly Weld Straighten Integral Machine.

Other Series of Wuxi JACK Products besides 3 in 1 H Beam Welding Machine

MP20 Automatic Plate Butt Joining Machine with Triple Cutting
MP20 Automatic Plate Butt Joining Machine with Triple Cutting
1. Application of MP20 Plate Butt Joint Welding Machine:
2. Structure and Working Principle of MP Series Plate Butt Welding Joint Machine:
3. Technical Parameters of MP20 Plate Butt Weld Joining Machine:
 
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DX1520 H Beam End Face Milling Machine for Steel Structure
DX1520 H Beam End Face Milling Machine for Steel Structure
1. Application of DX1520 H Beam End Face Milling Machine:
2. Function Briefs of DX1520 H Beam End Face Milling Machine for Steel Structure Member:  Precise Linear Guiderails of both directions for Precision Guarantee / Working Speed Control / Working Tool of Powerful Milling Head/ Operation / Workpiece Clamp 
3. Technical Parameters of DX1520 H Beam End Face Milling Machine:
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Assistant Hydraulic Loading SXBJ-16 Sheet Metal Plate Edge Milling Machine
Assistant Hydraulic Loading SXBJ-16 Sheet Metal Plate Edge Milling Machine
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General Purpose Automatic Lengthwise ASM63 Angle Steel Straightening Machine
General Purpose Automatic Lengthwise ASM63 Angle Steel Straightening Machine
1. What can ASM63 Angle Steel Straightening Machine do for Customer?
2. Why You need Angle Straightening Machine?
3. The Good Points of ASM series Angle Steel Straightening Machine:
4. Technical View on ASM63 Angle Steel Straightening Machine:
5. Technical Parameters of ASM63 Angle Steel Straightening Machine:
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7-Axis 3000/12 Flame And Plasma Large Scale CNC Pipe Cutting Machine
7-Axis 3000/12 Flame And Plasma Large Scale CNC Pipe Cutting Machine
Friction roller type; For large scale pipe
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HB-series Single Table Top Universal Welding Positioner with Chuck
HB-series Single Table Top Universal Welding Positioner with Chuck
1. The Definition and Characteristic of HB series Universal Welding Positioner:
2. Technical Features of the HB series Universal Rotary Welding Positioner:
3. Technical Parameters of the HB series Single Welding Turning Table Welding Positioner:
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3 in 1 H Beam Welding Machine Blogs

  • Why is H Beam Assembly Weld Straightening Integral machine so popular in market?

    Why is H Beam Assembly Weld Straightening Integral machine so popular in market?
    Powerful capabilities and financial advantages of Wuxi JACK 3 in 1 H Beam Fabrication Read More
  • What is development history of the Integral Function H Beam Welding Machine?

    What is development history of the Integral Function H Beam Welding Machine?
    Develop History of 3 in 1 H Beam Fabrication Machine; Basic Function of Integral Function 3 in 1 H Beam Welding Machine; Composition of 3 in 1 H Beam Steel Structure Fabrication Machine; Upgrade on 3 in 1 H Beam Assembly Weld Straighten Integral Machine; Summary on Superiority of Wuxi JACK 3 in 1 H Beam Fabrication Machine Read More
  • H beam assembly weld straighten integral machine application advantages in steel structure production

    H beam assembly weld straighten integral machine application advantages in steel structure production
    Strong Production Capacity of 3 in 1 H Beam Assembly Weld Straighten Integral Machine; Saving Cost Benefitting from Integral Function 3 in 1 H Beam Welding Machine; Strong Capability of 3 in 1 I Beam Fabrication Machine; Working Style and Operation on 3 in 1 Vertical H Beam Welding Machine; Summary and Wuxi JACK Leading Edges on 3 in 1 H Beam Fabrication Machine Read More
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