1 Three in One H Beam Welding machine 19

3 in 1 H Beam Welding Machine from Wuxi JACK, the Top Grade in the Industry!

Navigation Bar on “3 in 1 H Beam Welding Machine”

Function and Merit of 3 in 1 H Beam Welding Machine  

1. Output of 3 in 1 H Beam Welding Machine:

1) Workpiece: 3 in 1 H Beam Welding Machine delivers varying sizes welding T /H Beam in vertical position, height from 200mm to 2000mm, thickness from 5mm to 40mm

Illustration on Finished Workpiece from Wuxi JACK 3 in 1 H Beam Welding Machine: (Fig.1)

Fig1 H Beam Fabrication Machine
 

2) The Core Function of 3 in 1 H Beam Welding Machine:

a) 1000A capacity Submerged Arc Welding, majority from 380A to 750A;
b) Minority 500A capacity CO2 GMAW, for making super light T/H Beam;

3) The Uniqueness of 3 in 1 H Beam Welding Machine:

a) Besides SAW welding, it also has functions of assembling and straightening, so it is labeled “3 in 1”;
b) Also named H Beam Fabrication Machine, or H Beam Assembly Weld Straighten Integral Machine;

4) Welding T Beam being delivered from Wuxi JACK 3 in 1 H Beam Fabrication Machine: (Fig.2)

Fig2 3 in1 H Beam Fabrication Machine 13
 

6) Welding H Beam being manufactured from Wuxi JACK 3 in 1 H Beam Assembly Weld Straighten Integral Machine: (Fig.3)

Fig3 H Beam Assembly Welding Straightening Integral Machine 80

 
 
 

2. Values Added from 3 in 1 H Beam Welding Machine:

Cost Effectiveness and High Standard Performance, which helps customer acquiring ideal revenue with substantially decreasing manufacturing cost:

1) Period Cost Decrease: Save over 50% investment budget
a) From 3 equipment: H Beam Assembly Machine plus H Beam Welding Machine plus H Beam Straightening Machine;
b) To single set of 3 in 1 H Beam Assembly Weld Straighten Integral Machine;
2) Variable Cost Decrease: From 6 operators to 2 operators;
3) Value Stream Created: Raise 60%~70% manufacturing efficiency;
By decreasing 60% Cycle Time, and material transfer time;
4) Period Cost Decrease: Reduce 60%~ 70% workshop land occupation;
5) Variable Cost Decrease: Diminish over 50% utility consumption;
6) Period Cost Decrease: Remove the workpiece transfer units;

7) For detailed analysis on comprehensive advantages of Wuxi JACK 3 in 1 H Beam Welding Machine, please visit slides page of “Quick Understanding on Wuxi JACK H Beam Fabrication Machine”.


 

Busy Work of Wuxi JACK 3 in 1 H Beam Assembly Weld Straighten Integral Machine at Customers Facility

Make to Order Batch Production on 3 in 1 H Beam Welding Machine at Wuxi JACK Facility

Structure of 3 in 1 H Beam Fabrication Machine

1 3 in1 H Beam Fabrication Machine 81- IMG_20210712_162351
2 3 in 1 H Beam Assembly Welding Straightening Integral Machine 37
3 3 in 1 H Beam Welding Machine 150- IMG_1561
4 3 in 1 H Beam Assembly Weld Straighten Integral Machine 111-IMG_6859
5 3 in 1 H Beam Welding Machine 96- IMG_20210713_103237
6 Integral Function H Beam Welding Machine 87- IMG_20210703_155229
7 Vertical H Beam Welder 109- 20140426_171531
8 3 in 1 H Beam Welding Machine 17

Value Chain of Three in One H Beam Welding Machine

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The Lefthand Scrolling Photos: Main Components and Units of Wuxi JACK 3 in 1 H Beam Welding Machine

 

1. Hydraulic Manipulators: 3 sets, installed at input conveyor of the H Beam Fabrication Machine, for positioning and clamping flanges and web;
2. Hydraulic Alignment Rollers: 6 pairs, deployed in symmetry at main body of the H Beam Assembly Weld Straighten Integral Machine, for the 2nd stage precise assembling;
3. SAW Welding Group: 2 sets, including power supply/ control console/ welding torch and position control/ wire feeder/ welding flux conveying system. This is the core cell in 3 in 1 H Beam Welding Machine;
4. Hydraulic Straightening Unit: Installed at main frame outlet. It is driven with hydraulic oil cylinder, including 2 downward solid rollers and 1 bottom solid roller, in the 3 in 1 H Beam Welding Machine;
5. Mechanical Main Frame: Composed of C frame, base bed, and top gantry;
6. Hydraulic System: Energy source of the H Beam Fabrication Machine, including pump station and oil cylinders.

Technical Strong Points of Wuxi JACK 3 in 1 H Beam Welding Machine

Besides below discussion, please check product pages:

1. H Beam Fabrication Machine:
 

1) The best choice on Quality/ Leadtime/ Service/ Cost for customers from business perspective;
2) Precise management on welding torches;

2. H Beam Assembly Weld Straighten Integral Machine

  Precise assembling function;

3. Integral Function 3 in 1 H Beam Welding Machine:

1) Perfect welding torch position control;
2) Practical useful technical know how

1. Advanced Welding Technique, Accurate Control, and Flexible Choice of Welding Mode in the T3 in 1 H Beam Welding Machine:

The superior welding quality determines the exceeding overall performance of H Beam Assembly Weld Straighten Integral Machine:

 

1. Flexible SAW Welding Mode in Wuxi JACK H Beam Fabrication Machine:
 

The 1st photo taken at Wuxi JACK facility, the ZHJ 3 in 1 H Beam Welding Machine is equipped with 2 types of submerged arc welding power supply:
1) Twin Arc: D.C.1000 (Max. Output current is D.C.1000A) and A.C.1250 (Max. Output current is A.C.1250A), which forms up Twin Arc Submerged Arc Welding;
2) Single Arc: Compared with the default setting of D.C.1000A Single Arc SAW in the product family of 3 in 1 H Beam Fabrication Machine;

3) Advantages of Twin Arc in 3 in 1 H Beam Welding Machine:
 

a) Deeper welding penetration;
b) Double welding speed compared with Single Arc SAW;

2. Welding Wire Delicate Management in Wuxi JACK 3 in 1 H Beam Welding Machine:
 

1) To get stable high standard welding quality, different diameters of welding wire in submerged arc welding should be conveyed smoothly in regular speed, during working of the H Beam Assembly Weld Straighten Integral Machine;
2) The 2nd Photo: For this purpose, in welding torch complex of Wuxi JACK 3 in 1 H Beam Welding Machine, there is delicate straining force adjustment mechanism, and clear scale;

3. Reasonable Structure and Top Grade Outsourced Parts, in Wuxi JACK H Beam Assembly Weld Straighten Integral Machine:
 

1) The 3rd photo reflects compact and rational arrangement of welding elements: Welding torch/ Wire feeding tube/ Welding flux tube, at central working area of Wuxi JACK H Beam Fabrication Machine, guaranteeing highly efficient operation;
2) All the outsourced components, such as SAW power supply (The 4th photo), in Wuxi JACK 3 in 1 H Beam Welding Machine, are purchased from top grade suppliers;

4. Convenient and Intuitive Operation in Wuxi JACK H Beam Fabrication Machine:
 

1) Below two photos show operating panel of the 3 in 1 H Beam Welding Machine, and 2 sets of SAW power supply control consoles;
2) Operating Zone: These operating panels are installed together at the right side of the H Beam Assembly Weld Straighten Integral Machine main frame, at the height level for male adult operator.

Operating Panels of Wuxi JACK 3 in 1 H Beam Welding Machine:  (Fig.4,5)

    Fig1 3 in 1 H Beam Welding Machine 46 Fig2 3 in 1 H Beam Fabrication Machine 86

 

2. Super Strong Straightening Capability in Wuxi JACK 3 in 1 H Beam Assembly Weld Straighten Integral Machine:

1. The Max. flange thickness for straightening in Wuxi JACK 3 in 1 H Beam Fabrication Machine is 40mm, compared with 16 ~ 20mm common specification in industry;

2. How does Wuxi JACK 3 in 1 H Beam Welding Machine attain strong straightening capability?

1) Working Mode: The above photos demonstrate the straightening cell in Wuxi JACK 3 in 1 H Beam Fabrication Machine. It works in the hydraulic drive downward stroke: With two sets of vertical installed oil cylinder in high power and strong force, straightening rollers are driven downward moving;
2) Comparatively, other suppliers produced H Beam Fabrication Machine works in unstable and light duty eccentric shaft;
3) Measurement Ruler: Besides, marked in yellow color square frame, there is straightening stroke measurement ruler in Wuxi JACK 3 in 1 H Beam Fabrication Machine, acquiring precise control on straightening;
3. Working video of next segment shows straightening step in Wuxi JACK H Beam Assembly Weld Straighten Integral Machine.

 

Working Video of Wuxi JACK 3 in 1 H Beam Welding Machine

Comment: In addition to below 6 videos, we have 4 pages specifically for demonstrating running videos of Wuxi JACK 3 in 1 H Beam Assembly Weld Straighten Integral Machine:


 

1. Operating videos of Wuxi JACK H Beam Fabrication Machine;
2. Videos of Wuxi JACK H Beam Assembly Weld Straighten Integral Machine;
3. Working Videos of Wuxi JACK Integral Function H Beam Welding Machine;
4. Running videos of Wuxi JACK 3 in 1 H Beam Welding Machine
Close up view on advanced delicate design welding torch manipulation unit: High precision cross slides with linear guiderail, 3 direction adjustment, and SAW Submerged Arc Welding for T Beam fabrication, in Wuxi JACK PHJ and ZHJ 3 in 1 H Beam Welding Machine
 
Commissioning on CO2 Gas Shielded Welding in Wuxi JACK ZHJ5010 model Light Weight 3 in 1 H Beam Fabrication Machine, by producing thin wall welding T Beam

 
Tapered variable section H Beam (Height of web changes along entire length) being fabricated from Wuxi JACK PHJ15 model 3 in 1 H Beam Assembly Weld Straighten Integral Machine, with SAW welding
 
Manufacturing 600mm medium web height welding H Beam with Wuxi JACK PHJ15 model 3 in 1 H Beam Welding Machine at Chinese customer workshop
Detailed Record on over 1000mm high H Beam Production (Assembling/ SAW Welding/ and Straightening), from 2 sets of Wuxi JACK ZHJ15 H Beam Fabrication Machine at Chinese Customer Workshop, its superior SAW welding quality
Observe on Superior SAW Welding Seam Quality, on finished fabricated welding T Beam, delivered from Wuxi JACK PHJ/ ZHJ 3 in 1 H Beam Assembly Weld Straighten Integral Machine
 

Classification and Technical Specifications of Wuxi JACK 3 in 1 H Beam Welding Machine

Navigation Bar on “Division of 3 in 1 H Beam Welding Machine”

1. PHJ Group 3 in 1 H Beam Welding Machine

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1. Summary on PHJ Series 3 in 1 H Beam Fabrication Machine:

1) The first generation of H Beam Assembly Weld Straighten Integral Machine, and takes up 40% of application volume;
2) Output of PHJ 3 in 1 H Beam Welding Machine is conventional sizes welding T/H Beam, with both symmetric and asymmetric cross section: (Fig.6

Fig1 Three in One H Beam Welding Machine

3) Assembly way is hybrid of oil cylinder at one side, manual leadscrew at the other side;

4) 3 standard models of PHJ 3 in 1 H Beam Welding Machine are PHJ15 / PHJ18 / PHJ20.

 

2. Technical Parameters of PHJ Group Three in One H Beam Welding Machine:

 Standard Models   PHJ15/ PHJ18 / PHJ20
 Cross Section Style  Symmetric and Asymmetric 
 Web Height  200 ~ 1500 / 1800/ 2000 mm
 Web Thickness   5 ~ 30 mm
 Flange Width  200 ~ 800 mm
 Flange Thickness  6 ~ 40 mm
 Length Range  3000 ~ 15000 mm
 Welding Mode  Single Arc or Twin Arc SAW
 Welding Speed  200 ~ 1200 mm/min.
 Single Pass Welding Seam  6 ~ 12 mm
 Input and Output Conveyor  11m length Each in 3
 Segments, 1 segment driving
 Machine Size  28m×4m×4.6m/ 4.9m/ 5.1m

2. ZHJ Series 3 in 1 H Beam Fabrication Machine

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 1. Outline on ZHJ Group 3 in 1 H Beam Welding Machine

1) The renewed branch of H Beam Fabrication Machine, and takes up over 50% of using volume;

2) Output: ZHJ 3 in 1 H Beam Welding Machine focus on producing popular size welding T/H Beam, in cross section of equal length; (Fig.7)

Fig1 Three in One H Beam Welding Machine
 

3) Background: Symmetric T/H Beam account for majority in use, at least 70%. To have higher efficient production, ZHJ H Beam Assembly Weld Straighten Integral Machine was developed;
4) Assembly is fully automatic symmetric oil cylinder drive;

5) 3 standard models of ZHJ 3 in 1 H Beam Welding Machine are ZHJ15 / ZHJ18/ ZHJ20.

 

 

2. Technical Parameters of ZHJ 3 in 1 H Beam Welding Machine:

  Standard Models   ZHJ15 / ZHJ18 / ZHJ20
 Cross Section Style  Symmetric Only
 Web Height  200 ~ 1500 / 1800/ 2000 mm
 Web Thickness  6 ~ 32 mm
 Flange Width  150 ~ 750 mm
 Flange Thickness  6 ~ 40 mm
 Length Range  3000 ~ 15000 mm
 Welding Mode  Single Arc or Twin Arc SAW
 Welding Speed  200 ~ 1200 mm/min.
 Single Pass Welding Seam  6 ~ 12 mm
 Input and Output Conveyor  11m length Each in 3 Segments, 1 segment driving
 Machine Size  28m×4m×4.2m/ 4.5m/ 4.8m

3. Light Weight 3 in 1 H Beam Welding Machine:

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1. Summary on Light Weight H Beam Fabrication Machine:

1) Usage: Originated from ZHJ H Beam Fabrication Machine, for producing super light T/ H Beam, with 1/2 size and thickness of conventional H Beam; (Fig.8)

Fig8 Light duty Integral Function H Beam Welding Machine

2) Assembly Way: Same as ZHJ series H Beam Assembly Weld Straighten Integral Machine;

3) Welding: CO2 gas shielded welding, generating fairly light/ noise/ fume, shown in lefthand lower photo.

 

2. Technical Parameters of Light Weight Three in One H Beam Welding Machine:

  Model Example   ZHJ5010
  Cross Section Style  Symmetric Only
  Web Height  160 ~ 1000 mm
 Web Thickness  6 ~ 16 mm
 Flange Width  80 ~ 500 mm
 Flange Thickness  6 ~ 20 mm
 Length Range  3000 ~ 20000 mm
 Welding Mode  CO2 GMAW
 Welding Speed  200 ~ 2000 mm/min.
 Input and Output Conveyor  16m length Each in 4 Segments

Application and Related Equipment of Wuxi JACK 3 in 1 H Beam Welding Machine

1. Same Line with 3 in 1 H Beam Welding Machine:

1) H Beam Production Line;

2) PHJ/ ZHJ/ Light duty 3 in 1 H Beam Assembly Weld Straighten Integral Machine;
These products do not replace one another, but form complementary relationship;

2. Supplementary Equipment on H Beam Fabrication Machine:

1) Preceding: CNC Strip Plate Cutting Machine;
2) Subsequent: H Beam End Face Milling Machine, following the 3 in 1 H Beam Welding Machine;

3. Other Steel Structure Equipment besides H Beam Assembly Weld Straighten Integral Machine:

1) Edge Milling Machine;
2) BOX Beam Production Line;
3) T Beam Production Line;
4) Angle Steel Straightening Machine.

3 in 1 H Beam Fabrication machines
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3 in 1 H Beam Fabrication machines
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3 in 1 H Beam Welding machines
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FAQ on Wuxi JACK 3 in 1 H Beam Welding Machine

  • Q What is Business Application Current Status and Prospect of 3 in 1 H Beam Fabrication Machine?

    A Benefitting from its huge benefit and profit for customers, H Beam Fabrication Machine has gradually taken mainstream position in Steel Structure industry. Especially for making light to medium duty welding T Beam and H Beam, H Beam Assembly Weld Straighten Integral Machine fully takes position of H Beam Production Line.

  • Q What is welding mode adopted in Wuxi JACK Integral Function H Beam Welding Machine?

    A Majority of Integral Function H Beam Welding Machine is equipped with 1000A SAW (Submerged arc welding), which is applicable for producing 6mm ~ 40mm thickness flange and web; Meanwhile, when producing small thickness H Beam, namely 3mm to 6mm, the proper welding mode is 500A CO2 GMAW. This is featured function of Wuxi JACK Integral Function H Beam Welding Machine.

  • Q How can Wuxi JACK 3 in 1 H Beam Assembly Welding Straightening Integral Machine get integrated functions of original 3 types of different equipment?

    A
    1. One set of Wuxi JACK 3 in 1 H Beam Assembly Welding Straightening Integral Machine combines function cells of 3 core H Beam production machines: Assembly, Welding, and Straightening;
    2. This is realized by integrating 3 function units into central zone of the machine in sequence, and removes tack welding unit of H Beam Assembly Machine.

  • Q How to control welding torch position in Wuxi JACK 3 in 1 H Beam Welding Machine?

    A This is Wuxi JACK unique advantage: Unlike manual adjustment by visual check adopted by other suppliers, in Wuxi JACK produced 3 in 1 H Beam Welding Machine, welding torch position can be controlled in high precision along 3 directions: Horizontal/ Vertical/ Angular. The movement of welding torch is guided with precise linear guiderail.

  • Q How to manage welding process parameter, in Wuxi JACK 3 in 1 H Beam Welding Machine?

    A Welding Velocity/ Welding Current / Welding Voltage are adjusted and displayed, by means of the control consoles of SAW / GMAW Welding Power Supply, which are equipped with Wuxi JACK H Beam Fabrication Machine. The control consoles are installed together, with operating panel of H Beam Assembly Weld Straighten Integral Machine.

Other Series of Wuxi JACK Products besides 3 in 1 H Beam Welding Machine

1. Application of DX1520 H Beam End Face Milling Machine:
2. Function Briefs of DX1520 H Beam End Face Milling Machine for Steel Structure Member:  Precise Linear Guiderails of both directions for Precision Guarantee / Working Speed Control / Working Tool of Powerful Milling Head/ Operation / Workpiece Clamp 
3. Technical Parameters of DX1520 H Beam End Face Milling Machine:
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Friction roller type; For large scale pipe
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3 in 1 H Beam Welding Machine Blogs

  • Why is H Beam Assembly Weld Straightening Integral machine so popular in market?
    Powerful capabilities and financial advantages of Wuxi JACK 3 in 1 H Beam Fabrication Read More
  • What is development history of the Integral Function H Beam Welding Machine?
    Develop History of 3 in 1 H Beam Fabrication Machine; Basic Function of Integral Function 3 in 1 H Beam Welding Machine; Composition of 3 in 1 H Beam Steel Structure Fabrication Machine; Upgrade on 3 in 1 H Beam Assembly Weld Straighten Integral Machine; Summary on Superiority of Wuxi JACK 3 in 1 H Beam Fabrication Machine Read More
  • H beam assembly weld straighten integral machine application advantages in steel structure production
    Strong Production Capacity of 3 in 1 H Beam Assembly Weld Straighten Integral Machine; Saving Cost Benefitting from Integral Function 3 in 1 H Beam Welding Machine; Strong Capability of 3 in 1 I Beam Fabrication Machine; Working Style and Operation on 3 in 1 Vertical H Beam Welding Machine; Summary and Wuxi JACK Leading Edges on 3 in 1 H Beam Fabrication Machine Read More
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