4 Three in One H Beam Welding machine 19

Three in One H Beam Welding Machine from Wuxi JACK, the Top Grade in the Industry!

Navigation Bar on “Three in One H Beam Welding Machine”

The Function of Three in One H Beam Welding Machine and its Merit Analysis

1. The Function of Three in One H Beam Welding Machine:

1) Three in One H Beam Welding Machine delivers various sizes welding H Beam and T Beam in standing position, from 200mm to 2000mm height, with the thickness up to 40mm;
Fig1 H Beam Fabrication Machine
 
2) Here we give description on H Beam with the word “Welding”, because there is another kind of hot rolled H Beam in application, which has smaller size compared with welding H Beam;
3) The core function of such Three in One H Beam Welding Machine is submerged arc welding less than 1000A, majority in the range of 380 ~ 750A in practical work (Minority working in CO2 GMAW for making super light structure member), from raw materials of steel strips;
4) The uniqueness of this Three in One H Beam Welding Machine is, besides SAW welding, it also has functions of assembling and straightening. This is where its product name of “Three in One” came from, and why it can produce finished product of H Beam T Beam with single set of Vertical H Beam Welder;
 

5) Welding T Beam was being delivered out of Wuxi JACK Three in One H Beam Welding Machine at customer site:

Fig2 H Beam Fabrication Machine 10
 

6) Welding H Beam was being manufactured from Wuxi JACK Three in One H Beam Welding Machine at customer workshop:

Fig3 H Beam Assembly Welding Straightening Integral Machine 43

7) Due to the complexity of this Vertical H Beam Welder, we have 4 pages including this one for introducing this sophisticated product, using the 3 other common used names besides “Three in One H Beam Welding Machine”: H Beam Fabrication Machine, and H Beam Assembling Welding Straightening Integral Machine, and Integral Function H Beam Welding Machine.
 
 

2. Strong Points and Values Added from Three in One H Beam Welding Machine:

The most conspicuous label of Three in One H Beam Welding Machine is its perfect combination of cost effectiveness and high standard performance, which helps customer acquiring ideal revenue with substantially decreasing period cost and variable cost:
Under the prerequisite of delivering controllable, uniform, and high quality welding T Beam H Beam, with introduction of the Three in One H Beam Welding Machine, customers can get the benefits of:
1) Period Cost Decrease: Save over 40% investment budget on purchase of the original three sets of Automatic H Beam Production Machine (H Beam Assembly Machine, H Beam Welding Machine, and H Beam Straightening Machine), to the now single set of Three in One H Beam Welding Machine only;
2) Variable Cost Decrease: From 6 operators to 2 operators: Reduce operators of the original three sets of Automatic H Beam Production Machine, to one set of Three in One H Beam Welding Machine only;
3) Value Stream Created: Raise 60%~70% manufacturing efficiency on welding T Beam H Beam production;
4) Period Cost Decrease: Reduce 60%~ 70% workshop land occupation, from the original three sets of Automatic H Beam Production Machine, to now one set of Three in One H Beam Welding Machine only, and eliminating Steel Structure 60°/ 90°/ 180° Overturning Rack;
5) Variable Cost Decrease: Diminish over 50% utility consumption of the original three sets of Automatic H Beam Production Machine, to now one set of Three in One H Beam Welding Machine only;
6) Period Cost Decrease: Remove the transfer units among the original three sets of Automatic H Beam Production Machine such as traveling crane, because it is not necessary anymore in operation zone of single equipment of Three in One H Beam Welding Machine.

Busy Work of Wuxi JACK Three in One H Beam Welding Machine at Customers Facility

Make to Order Batch Production on Three in One H Beam Welding Machine at Wuxi JACK Facility

Manufacture of Three in One H Beam Welding Machine and its Output

1 H Beam Fabrication Machine 81- IMG_20210712_162351
2 H Beam Assembly Welding Straightening Integral Machine37
3 Three in One H Beam Welding Machine 150- IMG_1561
4 H Beam Assembly Weld Straighten Integral Machine 111-IMG_6859
5 Three in One H Beam Welding Machine 96- IMG_20210713_103237
6 Integral Function H Beam Welding Machine 87- IMG_20210703_155229
7 Vertical H Beam Welder 109- 20140426_171531
8 Three in One I Beam Fabrication machine 106

Value Chain of Three in One H Beam Welding Machine

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Want to check Main Components and Units for Made into Wuxi JACK Three in One H Beam Welding Machine? Please check the lefthand scrolling photos

 

The Primary Parts and Cells in Order to Delivery of Wuxi JACK Three in One H Beam Welding Machine:

 

As you can check from lefthand photos, the major components for being fabricated and assembled into Three in One H Beam Welding Machine can be listed as:

 

1. Hydraulic Manipulators: There are 3 sets of manipulators installed at input conveyor of the Vertical H Beam Welder, for positioning and clamping flanges and web of T Beam H Beam;
2. Hydraulic Alignment Rollers: There are 6 pairs of precise machining fixing rollers deployed in symmetry at central working zone of the Three in One H Beam Welding Machine, for performing the 2nd stage assembling of T Beam H Beam;
3. SAW Welding Group: There are 2 sets of welding group in 1 set of the Vertical H Beam Welder, including welding power supply, control console, welding torch and its position control system, welding wire feeder, welding flux conveying system. This is the core working cell of the Three in One H Beam Welding Machine;
4. Hydraulic Straightening Unit: This is installed at main frame outlet of the Vertical H Beam Welder. Its working energy source is hydraulic oil cylinder also. There are 2 pieces of downward solid rollers and 1 piece of bottom stationary solid roller in 1 set of the Three in One H Beam Welding Machine;
5. Mechanical Main Frame: This is the trunk and skeleton of the Vertical H Beam Welder, which is composed of C frame, base bed, and top gantry;
6. Hydraulic System: From the above description we get to know, that energy source of the Three in One H Beam Welding Machine is pump station and oil cylinders.

The Technical Strong Points of Wuxi JACK Three in One H Beam Welding Machine

For other technical leading edges of Wuxi JACK Three in One H Beam Welding Machine, besides below discussion, please check product pages of:

1) H Beam Fabrication Machine: Best choice on the Quality/ Leadtime/ Service/ Cost of the Vertical H Beam Welder for customer from business perspective;
2) H Beam Assembly Welding Straightening Integral Machine: Precise assembling of T Beam H Beam;
3) Integral Function H Beam Welding Machine: Perfect welding torch position control during working; And Technical know how from utilitarian aspect.

1. Advanced Welding Technique, Accurate Control, and Flexible Choice of Welding Mode in the Three in One H Beam Welding Machine:

What are Critical Control Factors for Carrying Out Welding Job in the Three in One H Beam Welding Machine?

Just judging from its product name, we get to know that welding is the core and critical function of this Vertical H Beam Welder. The superiority of welding performance determines the superior overall performance of the entire set of Three in One H Beam Welding Machine. Here we pick up several points as below:


1) Flexible SAW Welding Mode in the Wuxi JACK Vertical H Beam Welder:

a) As you can check from the 1st photo which was taken at Wuxi JACK facility, this batch of ZHJ Three in One H Beam Welding Machine is equipped with 2 types of submerged arc welding power supply in one set of the Vertical H Beam Welder: DC1000 (Max. Output current is D.C. 1000A) and AC1250 (Max. Output current is A.C. 1250A), which forms up TWIN ARC Submerged Arc Welding, compared with the default configuration of D.C.1000 Single Arc SAW in the product family of Three in One H Beam Welding Machine;
b) The advantage of such tailor made welding mode adopted in Vertical H Beam Welder help customer get deeper welding penetration, and double welding speed compared with Single Arc SAW;

2) Delicate Management on Welding Supporting Elements in the Wuxi JACK Three in One H Beam Welding Machine:

a) This is vividly illustrated in the 2nd photo: There are different sizes (diameters) of welding wire applied in submerged arc welding, which should be conveyed smoothly in regular speed during working of the Three in One H Beam Welding Machine, to get stable and high standard level of welding quality;
b) To attain this purpose, you check from the photo that, in the welding torch complex of Wuxi JACK Vertical H Beam Welder, there is delicate straining force adjustment mechanism, and clear scale;

3) The Reasonable Structure and Top Quality Outsourced Parts in Wuxi JACK Three in One H Beam Welding Machine:

a) The 3rd photo reflects the compact and rational arrangement of welding elements (Torch, wire feeding tube, flux tube) at central working area of the Vertical H Beam Welder, which entails highly efficient operation in the machine;
b) All the working elements, from as large as SAW power supply (The 4th photo), to as tiny as welding wire, all the outsourced parts and components used in the Wuxi JACK Three in One H Beam Welding Machine are purchased from renowned and top grade suppliers;

4) The Convenient and Intuitive Operation of Wuxi JACK Vertical H Beam Welder:

c) Below two photos are operating panel of the Wuxi JACK Three in One H Beam Welding Machine itself, and control consoles of the SAW power supply equipped in the machine; 

Fig1 Three in One H Beam Welding Machine 88 IMG_20210704_084105  Fig2 H Beam Fabrication Machine 86 SAW welding current and voltage adjust

d) In the design and layout of the Vertical H Beam Welder, the operating panel of the machine and 2 control consoles of the 2 sets of SAW power supply are installed together at the right side of main frame of the Three in One H Beam Welding Machine, at the height level convenient for operation working.

2. The Super Strong Straightening Capability in Wuxi JACK Three in One H Beam Welding Machine:

How to attain, and what is the Meaning and Benefit of Super Powerful Straightening Capability for Three in One H Beam Welding Machine?

1) The Max. available flange thickness that can be straightened in Wuxi JACK Three in One H Beam Welding Machine is 40mm, compared with the corresponding common specification in industry of only 16~20mm;
2) With this distinguished straightening capability, all the specifications of small to medium duty T Beam H Beam can be made from Wuxi JACK Three in One H Beam Welding Machine --- As we know, the thickness range of H Beam flange is from 6mm to 40mm. In this respect, any designed T Beam H Beam can be delivered from Wuxi JACK Three in One H Beam Welding Machine;
3) So, how does Wuxi JACK Three in One H Beam Welding Machine attain such outstanding performance for its heavy and strong straightening force? As you can check from the above photos, the straightening cell in Wuxi JACK Three in One H Beam Welding Machine works in the working mode of hydraulic drive downward stroke, which has two sets of vertical installed oil cylinder with high power and strong force. Such design is completely different from that of other supplier produced Vertical H Beam Welder;
4) Besides, as you can check from the above photos marked in yellow color square frame, there is straightening stroke measurement ruler at the straightening mechanism of Wuxi JACK Three in One H Beam Welding Machine, to acquire the best degree of straightening control;

5) Please check working video of next segment on straightening step in Wuxi JACK Three in One H Beam Welding Machine;
6) For detail introduction on straightening unit of the Vertical H Beam Welder, please check the products of PHJ15 Three in One H Beam Welding Machine, and PHJ18 Hybrid Drive Automatic H Beam Production Machine, and ZHJ8020 Fit Up Full Automatic H Beam Production Machine.

Working Video of Wuxi JACK Three in One H Beam Welding Machine

Comment: In addition to below 6 videos, we have 4 pages specifically for demonstrating running videos of Wuxi JACK Three in One H Beam Welding Machine:

 

1. Operating videos of Wuxi JACK H Beam Fabrication Machine;
2. Videos of Wuxi JACK Automatic H Beam Production Machine;
3. Working Videos of Wuxi JACK Integral Function H Beam Welding Machine;
4. Running videos of Wuxi JACK Three in One H Beam Welding Machine

Manufacturing Welding H Beam with PHJ15 Wuxi JACK Three in One H Beam Welding Machine at Customer Facility

Detailed Record on H Beam T Beam Production (Assembling, SAW Welding, and Straightening) of 2 sets of ZHJ8015 Wuxi JACK Vertical H Beam Welder at Customer Workshop

Observe on Welding Seam Quality Delivered from Wuxi JACK PHJ/ ZHJ Three in One H Beam Welding Machine

Commissioning on CO2 Gas Shielded Welding in Wuxi JACK Light Weight Three in One H Beam Welding Machine

Moment of Submerged Arc Welding in Wuxi JACK PHJ/ ZHJ Vertical H Beam Welder

Lateral View on Simultaneously Assembling, SAW Welding, and Straightening in Wuxi JACK Three in One H Beam Welding Machine

The Partition on Wuxi JACK Three in One H Beam Welding Machine

Navigation Bar on “Division of Three in One H Beam Welding Machine”

1. PHJ Group Three in One H Beam Welding Machine:

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1. Summary on PHJ Group Three in One H Beam Welding Machine:

1) This is the first generation of Vertical H Beam Welder put into use, and currently takes up around 40% of practical application;
2) The output of PHJ Three in One H Beam Welding Machine is conventional sizes of welding H Beam T Beam for steel structure use, both symmetric and asymmetric cross section; 

Fig1 Three in One H Beam Welding Machine

3) The fitting up way of flange and web into H Beam T Beam is hybrid of oil cylinder at one side, manual leadscrew at the other side;

4) The three standard models of PHJ Three in One H Beam Welding Machine are PHJ15, and PHJ18, and PHJ20.

 

2. Technical Parameters of PHJ Group Three in One H Beam Welding Machine:

 Standard Models of
 Three in One H Beam Welding
 Machine
 PHJ15/ PHJ18/ PHJ20
 Working Parts Cross Section  Symmetric and Asymmetric 
 Working Parts Web Height  200 ~ 1500 / 1800/ 2000 mm
 Working Parts Web Thickness   5 ~ 30 mm
 Working Parts Flange Width  200 ~ 800 mm
 Working Parts Flange
 Thickness
 6 ~ 40 mm
 Working Parts Length  3000 ~ 15000 mm
 Welding Mode  Single Arc or Twin Arc SAW
 Welding Speed  200 ~ 1200 mm/min.
 Single Pass of Welding Seam  6 ~ 12 mm
 Input and Output Conveyor  11m length Each in 3
 Segments
 Machine Size  28m×4m×4.6m/ 4.9m/ 5.1m

2. ZHJ Series Group Three in One H Beam Welding Machine:

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1. Summary on ZHJ Group Three in One H Beam Welding Machine:

1) This is the renewed product of Vertical H Beam Welder on the basis of PHJ, and currently takes up over 50% of practical application;
2) ZHJ Three in One H Beam Welding Machine focus on producing common seen specification of welding H Beam T Beam, with symmetric cross section only; 

Fig1 Three in One H Beam Welding Machine
 

3) The reason on developing ZHJ group Vertical H Beam Welder following PHJ is, symmetric cross section H Beam T Beam account for majority of working parts in steel structure industry, basically at least 70%. To have higher efficiency on production, ZHJ group Three in One H Beam Welding Machine was developed;
4) The fitting up way of flange and web into structure member is fully automatic symmetric oil cylinder drive;
5) The three standard models of ZHJ Three in One H Beam Welding Machine are ZHJ8015, and ZHJ8018, and ZHJ8020.

 

 

2. Technical Parameters of ZHJ Group Three in One H Beam Welding Machine:

  Standard Models of 
  Three in One H Beam
 Welding Machine
 ZHJ8015/ ZHJ8018/ ZHJ8020
 Working Parts Cross Section  Symmetric Only
 Working Parts Web Height  200 ~ 1500 / 1800/ 2000 mm
 Working Parts Web Thickness  6 ~ 32 mm
 Working Parts Flange Width  150 ~ 750 mm
 Working Parts Flange
 Thickness
 6 ~ 40 mm
 Working Parts Length  3000 ~ 15000 mm
 Welding Mode  Single Arc or Twin Arc SAW
 Welding Speed  200 ~ 1200 mm/min.
 Single Pass of Welding Seam  6 ~ 12 mm
 Input and Output Conveyor  11m length Each in 3 Segments
 Machine Size  28m×4m×4.2m/ 4.5m/ 4.8m

3. Light Weight Three in One H Beam Welding Machine:

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1. Summary on Light Weight Three in One H Beam Welding Machine:

1) This product is originated from ZHJ group Vertical H Beam Welder, aiming on niche market of super light steel structure project: The expected H Beam T Beam has one third to one half size and thickness of convention workpiece, and correspondingly 25% of “Normal” weight;
2) The assembling in this range of special made Three in One H Beam Welding Machine is no difference from ZHJ group Vertical H Beam Welder; The difference lies in welding: The CO2 gas shielded welding, which generates fairly amount of light, noise and fume, which you can check from lefthand photo. So, protection on operator when operating this range of Three in One H Beam Welding Machine is very important.

 

2. Technical Parameters of Light Weight Three in One H Beam Welding Machine:

  Model Example of Light
 duty Three in One H Beam Welding Machine
 ZHJ5010
 Working Parts Cross Section  Symmetric Only
 Working Parts Web Height  160 ~ 1000 mm
 Working Parts Web
 Thickness
 6 ~ 16 mm
 Working Parts Flange Width  80 ~ 500 mm
 Working Parts Flange
 Thickness
 6 ~ 20 mm
 Working Parts Length  3000 ~ 20000 mm
 Welding Mode  CO2 GMAW
 Welding Speed  200 ~ 2000 mm/min.
 Input and Output Conveyor  16m length Each in 4 Segments

Application and Related Equipment of Wuxi JACK Three in One H Beam Welding Machine

1. For all the equipment producing welding H Beam T Beam: H Beam Production Line, PHJ/ ZHJ/ Light duty Three in One H Beam Welding Machine, although these products were developed at different ages, they do not replace one another, but form complementary relationship with each other;
2. Besides these core equipment, the supplementary equipment for manufacturing welding H Beam T Beam are: CNC Strip Plate Cutting Machine preceding, and Beam End Face Milling Machine subsequent to the Three in One H Beam Welding Machine;
3. Other frequently used equipment in Steel Structure Industry are BOX Beam Production Line, and T Beam Production Line, and Angle Steel Straightening Machine.

H Beam Fabrication machines
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H Beam Fabrication machines
02

H Beam Fabrication machines
03

How to use Wuxi JACK Three in One H Beam Welding Machine?

 1. Before Putting into Use of Wuxi JACK Three in One H Beam Welding Machine:

1) Before installing the Three in One H Beam Welding Machine, the first thing you need to confirm is the utility condition at your workshop: As an equipment with two sets of Submerged arc welding power supply, which have large welding current and high power consumption, the working area of the Three in One H Beam Welding Machine should have electricity capacity of at least 140~ 200 KVA;
2) The second point before installing the Three in One H Beam Welding Machine is: You need to plan well on the layout of the Vertical H Beam Welder with respect to other manufacturing equipment: Well planned logistic is of vital importance for daily running of the Three in One H Beam Welding Machine;
3) Besides, the Vertical H Beam Welder itself has many separate working units: The hydraulic pump station, the SAW power supply, welding flux recycling machine, and control board of the Three in One H Beam Welding Machine. So, you need to configure on how to arrange these working units before installation of the Three in One H Beam Welding Machine.

2. Notice for Attention on the Use of Three in One H Beam Welding Machine:

1) As an equipment integrating the three functions of assembling, welding, and straightening, the Three in One H Beam Welding Machine should be operated with operator not only having skill on how to operate the machine itself, but also knowledge on welding process technology;
2) When design the Three in One H Beam Welding Machine, Wuxi JACK always takes safety operation of the machine as the No.1 factor. So, Wuxi JACK Three in One H Beam Welding Machine is a kind of equipment with the highest degree of safety level. Meanwhile, working on a heavy duty mechanical equipment as this Vertical H Beam Welder, operator should put on proper PPE including hard shoes/ safety glass, and conform to safety regulation of the workshop.

Other series of Wuxi JACK Products besides Three in One H Beam Welding Machine

Three in One H Beam Welding Machine Machine Blogs

  • Why is H Beam Assembly Weld Straightening Integral machine so popular in market?

    Traditional H Beam manufacturing process involves 3 main machines: 1) H Beam Assembly& Tack Weld machine; 2) H Beam Submerged Arc Weld machine; 3) H Beam Straightening machine 4) Besides, transport units such as conveyor/steel cart is necessary to carry H Beam among the 3 machines. Comparatively, H Read More

  • H beam assembly weld straighten integral machine application advantages in steel structure production

    H beam assembly weld straighten integral machine application advantages in steel structure productionDespite strong competitors on the market, as even more manufacturing and processing ventures, in order to be able to make their very own products get the favor of clients. In your own workshop, the i Read More

  • What is development history of the Integral Function H Beam Welding Machine?

    What is the development history of the H beam assembly weld straighten integral machine?H-beams and also various steel frameworks have actually been taken into usage in building and construction, docks, bridges, autos and other markets, catalyzing the continuous upgrading and substitute of steel fra Read More

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