The most conspicuous label of Three in One H Beam Welding Machine is its perfect combination of cost effectiveness and high standard performance, which helps customer acquiring ideal revenue with substantially decreasing period cost and variable cost:
Under the prerequisite of delivering controllable, uniform, and high quality welding T Beam H Beam, with introduction of the Three in One H Beam Welding Machine, customers can get the benefits of:
1) Period Cost Decrease: Save over 40% investment budget on purchase of the original three sets of Automatic H Beam Production Machine (H Beam Assembly Machine, H Beam Welding Machine, and H Beam Straightening Machine), to the now single set of Three in One H Beam Welding Machine only;
2) Variable Cost Decrease: From 6 operators to 2 operators: Reduce operators of the original three sets of Automatic H Beam Production Machine, to one set of Three in One H Beam Welding Machine only;
3) Value Stream Created: Raise 60%~70% manufacturing efficiency on welding T Beam H Beam production;
4) Period Cost Decrease: Reduce 60%~ 70% workshop land occupation, from the original three sets of Automatic H Beam Production Machine, to now one set of Three in One H Beam Welding Machine only, and eliminating Steel Structure 60°/ 90°/ 180° Overturning Rack;
5) Variable Cost Decrease: Diminish over 50% utility consumption of the original three sets of Automatic H Beam Production Machine, to now one set of Three in One H Beam Welding Machine only;
6) Period Cost Decrease: Remove the transfer units among the original three sets of Automatic H Beam Production Machine such as traveling crane, because it is not necessary anymore in operation zone of single equipment of Three in One H Beam Welding Machine;
7) For review on comprehensive advantages of Wuxi JACK Three in One H Beam Welding Machine, please visit slides page of “Quick Understanding on Wuxi JACK H Beam Fabrication Machine”.
1. Hydraulic Manipulators: There are 3 sets of manipulators installed at input conveyor of the Vertical H Beam Welder, for positioning and clamping flanges and web of T Beam H Beam;
2. Hydraulic Alignment Rollers: There are 6 pairs of precise machining fixing rollers deployed in symmetry at central working zone of the Three in One H Beam Welding Machine, for performing the 2nd stage assembling of T Beam H Beam;
3. SAW Welding Group: There are 2 sets of welding group in 1 set of the Vertical H Beam Welder, including welding power supply, control console, welding torch and its position control system, welding wire feeder, welding flux conveying system. This is the core working cell of the Three in One H Beam Welding Machine;
4. Hydraulic Straightening Unit: This is installed at main frame outlet of the Vertical H Beam Welder. Its working energy source is hydraulic oil cylinder also. There are 2 pieces of downward solid rollers and 1 piece of bottom stationary solid roller in 1 set of the Three in One H Beam Welding Machine;
5. Mechanical Main Frame: This is the trunk and skeleton of the Vertical H Beam Welder, which is composed of C frame, base bed, and top gantry;
6. Hydraulic System: From the above description we get to know, that energy source of the Three in One H Beam Welding Machine is pump station and oil cylinders.
a) As you can check from the 1st photo which was taken at Wuxi JACK facility, this batch of ZHJ Three in One H Beam Welding Machine is equipped with 2 types of submerged arc welding power supply in one set of the Vertical H Beam Welder: DC1000 (Max. Output current is D.C. 1000A) and AC1250 (Max. Output current is A.C. 1250A), which forms up TWIN ARC Submerged Arc Welding, compared with the default configuration of D.C.1000 Single Arc SAW in the product family of Three in One H Beam Welding Machine;
b) The advantage of such tailor made welding mode adopted in Vertical H Beam Welder help customer get deeper welding penetration, and double welding speed compared with Single Arc SAW;
a) This is vividly illustrated in the 2nd photo: There are different sizes (diameters) of welding wire applied in submerged arc welding, which should be conveyed smoothly in regular speed during working of the Three in One H Beam Welding Machine, to get stable and high standard level of welding quality;
b) To attain this purpose, you check from the photo that, in the welding torch complex of Wuxi JACK Vertical H Beam Welder, there is delicate straining force adjustment mechanism, and clear scale;
a) The 3rd photo reflects the compact and rational arrangement of welding elements (Torch, wire feeding tube, flux tube) at central working area of the Vertical H Beam Welder, which entails highly efficient operation in the machine;
b) All the working elements, from as large as SAW power supply (The 4th photo), to as tiny as welding wire, all the outsourced parts and components used in the Wuxi JACK Three in One H Beam Welding Machine are purchased from renowned and top grade suppliers;
c) Below two photos are operating panel of the Wuxi JACK Three in One H Beam Welding Machine itself, and control consoles of the SAW power supply equipped in the machine;
d) In the design and layout of the Vertical H Beam Welder, the operating panel of the machine and 2 control consoles of the 2 sets of SAW power supply are installed together at the right side of main frame of the Three in One H Beam Welding Machine, at the height level convenient for operation working.
1) The Max. available flange thickness that can be straightened in Wuxi JACK Three in One H Beam Welding Machine is 40mm, compared with the corresponding common specification in industry of only 16~20mm;
2) With this distinguished straightening capability, all the specifications of small to medium duty T Beam H Beam can be made from Wuxi JACK Three in One H Beam Welding Machine --- As we know, the thickness range of H Beam flange is from 6mm to 40mm. In this respect, any designed T Beam H Beam can be delivered from Wuxi JACK Three in One H Beam Welding Machine;
3) So, how does Wuxi JACK Three in One H Beam Welding Machine attain such outstanding performance for its heavy and strong straightening force? As you can check from the above photos, the straightening cell in Wuxi JACK Three in One H Beam Welding Machine works in the working mode of hydraulic drive downward stroke, which has two sets of vertical installed oil cylinder with high power and strong force. Such design is completely different from that of other supplier produced Vertical H Beam Welder;
4) Besides, as you can check from the above photos marked in yellow color square frame, there is straightening stroke measurement ruler at the straightening mechanism of Wuxi JACK Three in One H Beam Welding Machine, to acquire the best degree of straightening control;
5) Please check working video of next segment on straightening step in Wuxi JACK Three in One H Beam Welding Machine;
6) For detail introduction on straightening unit of the Vertical H Beam Welder, please check the products of PHJ15 Three in One H Beam Welding Machine, and PHJ18 Hybrid Drive Automatic H Beam Production Machine, and ZHJ8020 Fit Up Full Automatic H Beam Production Machine.
1) This is the first generation of Vertical H Beam Welder put into use, and currently takes up around 40% of practical application;
2) The output of PHJ Three in One H Beam Welding Machine is conventional sizes of welding H Beam T Beam for steel structure use, both symmetric and asymmetric cross section;
3) The fitting up way of flange and web into H Beam T Beam is hybrid of oil cylinder at one side, manual leadscrew at the other side;
4) The three standard models of PHJ Three in One H Beam Welding Machine are PHJ15, and PHJ18, and PHJ20.
Standard Models of Three in One H Beam Welding Machine | PHJ15/ PHJ18/ PHJ20 |
Working Parts Cross Section | Symmetric and Asymmetric |
Working Parts Web Height | 200 ~ 1500 / 1800/ 2000 mm |
Working Parts Web Thickness | 5 ~ 30 mm |
Working Parts Flange Width | 200 ~ 800 mm |
Working Parts Flange Thickness | 6 ~ 40 mm |
Working Parts Length | 3000 ~ 15000 mm |
Welding Mode | Single Arc or Twin Arc SAW |
Welding Speed | 200 ~ 1200 mm/min. |
Single Pass of Welding Seam | 6 ~ 12 mm |
Input and Output Conveyor | 11m length Each in 3 Segments |
Machine Size | 28m×4m×4.6m/ 4.9m/ 5.1m |
1) This is the renewed product of Vertical H Beam Welder on the basis of PHJ, and currently takes up over 50% of practical application;
2) ZHJ Three in One H Beam Welding Machine focus on producing common seen specification of welding H Beam T Beam, with symmetric cross section only;
3) The reason on developing ZHJ group Vertical H Beam Welder following PHJ is, symmetric cross section H Beam T Beam account for majority of working parts in steel structure industry, basically at least 70%. To have higher efficiency on production, ZHJ group Three in One H Beam Welding Machine was developed;
4) The fitting up way of flange and web into structure member is fully automatic symmetric oil cylinder drive;
5) The three standard models of ZHJ Three in One H Beam Welding Machine are ZHJ8015, and ZHJ8018, and ZHJ8020.
Standard Models of Three in One H Beam Welding Machine | ZHJ8015/ ZHJ8018/ ZHJ8020 |
Working Parts Cross Section | Symmetric Only |
Working Parts Web Height | 200 ~ 1500 / 1800/ 2000 mm |
Working Parts Web Thickness | 6 ~ 32 mm |
Working Parts Flange Width | 150 ~ 750 mm |
Working Parts Flange Thickness | 6 ~ 40 mm |
Working Parts Length | 3000 ~ 15000 mm |
Welding Mode | Single Arc or Twin Arc SAW |
Welding Speed | 200 ~ 1200 mm/min. |
Single Pass of Welding Seam | 6 ~ 12 mm |
Input and Output Conveyor | 11m length Each in 3 Segments |
Machine Size | 28m×4m×4.2m/ 4.5m/ 4.8m |
1) This product is originated from ZHJ group Vertical H Beam Welder, aiming on niche market of super light steel structure project: The expected H Beam T Beam has one third to one half size and thickness of convention workpiece, and correspondingly 25% of “Normal” weight;
2) The assembling in this range of special made Three in One H Beam Welding Machine is no difference from ZHJ group Vertical H Beam Welder; The difference lies in welding: The CO2 gas shielded welding, which generates fairly amount of light, noise and fume, which you can check from lefthand photo. So, protection on operator when operating this range of Three in One H Beam Welding Machine is very important.
Model Example of Light duty Three in One H Beam Welding Machine | ZHJ5010 |
Working Parts Cross Section | Symmetric Only |
Working Parts Web Height | 160 ~ 1000 mm |
Working Parts Web Thickness | 6 ~ 16 mm |
Working Parts Flange Width | 80 ~ 500 mm |
Working Parts Flange Thickness | 6 ~ 20 mm |
Working Parts Length | 3000 ~ 20000 mm |
Welding Mode | CO2 GMAW |
Welding Speed | 200 ~ 2000 mm/min. |
Input and Output Conveyor | 16m length Each in 4 Segments |
1) Before installing the Three in One H Beam Welding Machine, the first thing you need to confirm is the utility condition at your workshop: As an equipment with two sets of Submerged arc welding power supply, which have large welding current and high power consumption, the working area of the Three in One H Beam Welding Machine should have electricity capacity of at least 140~ 200 KVA;
2) The second point before installing the Three in One H Beam Welding Machine is: You need to plan well on the layout of the Vertical H Beam Welder with respect to other manufacturing equipment: Well planned logistic is of vital importance for daily running of the Three in One H Beam Welding Machine;
3) Besides, the Vertical H Beam Welder itself has many separate working units: The hydraulic pump station, the SAW power supply, welding flux recycling machine, and control board of the Three in One H Beam Welding Machine. So, you need to configure on how to arrange these working units before installation of the Three in One H Beam Welding Machine.
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