Wuxi JACK Welding Rotator

The Best Choice for Customer!

Navigation Bar on "Welding Rotator":

1. Usage of Welding Rotator

2. Merits and Competitive Edge of Wuxi JACK Welding Rotator

3. Picture View on Wide Variety of Welding Rotator from Wuxi JACK

4. Distinguished Merit of Wuxi JACK Welding Rotator

5. Category of Welding Rotator: HGZ/ HGK / HLK Standard and Special Made

6. Detailed Technical Parameters of HGZ, HGK, HLK Standard Welding Rotators

7. Working Video of Welding Rotator

8. Application Range of Welding Rotator

9. Picture View on Working Site at Wuxi JACK

10. Picture View on Wide Appicable Welding Rotator

11. Other Product Link

Usage of Welding Rotator

1. What can Welding Rotator do for Customer?

1) As you can observe from the above big picture, Welding Rotator is an essential equipment for performing circumferential welding on cylinder workpieces, such as pipe, tube, etc. So, it can be named as Pipe Rotator, also;

2) The Applicable Working Parts of Welding Rotator have Wide Range:

a) From as light as 2 Ton, to as heavy as 2000 Ton loading capacity for its welding roller bed;

b) From as small as 250mm diameter, to as huge as 10,000mm diameter fitting for its welding turning roll,

There is always a suitable model of Welding Rotator for customer to select from;
3) Arising from its way of working, besides “Welding Rotator”, there are many synonyms with this welding equipment, which are also popular in industry: Welding Roller Bed, Welding Turning Roll, Welding Turning Roller, Pipe Rotator, Welding Rolling Bed, etc.

**2. Below is a Welding Rotator Installation Scenario at Wuxi JACK Facility: (Fig.1)**

Merits and Competitive Edge of Wuxi JACK Welding Rotator

1) Ever since our set up, Wuxi JACK has delivered over thousand sets of Welding Roller Bed covering full loading capacities and control manners. Customers of our Welding Pipe Rotator come from all walks of life, distributed at every corner of China, and other countries and regions;
2) Compared with other featured products of Wuxi JACK, such as Edge Milling Machine, H Beam Fabrication Machine, Beam End Face Milling Machine… The conventional HGZ/ HLK/ HGK series Welding Turning Roll and special made Welding Pipe Rotator look “Simpler” in structure and way of operation. There are large numbers of suppliers in market who produce Welding Pipe Rotator;
3) However, “Simple” does not necessarily mean “Easy” and “Less technical content involved”. Over years, Wuxi JACK does have accumulated rich experience in designing and developing Welding Rotator, and we have embedded unique features with our produced Welding Turning Roller. Which, we will give you explanation in the subsequent segments of this page;

4) For quick understanding on product family of Welding Roller Bed, please visit subjective page of “Summary on Wuxi JACK Welding Rotator”.

Every Time Your Selection on Wuxi JACK Welding Pipe Rotator, This is definitely a Wise Decision!

The Wide Variety of Welding Roller Bed Delivered from Wuxi JACK

What are Distinguished Merits and Competitive Edge of Wuxi JACK Welding Pipe Rotator?

1. Welding Rotator has extensive use in industrial manufacturing field. Over the years with huge volume output of welding rolling bed, Wuxi JACK has created quality product of well establishment, including HGZ, HLK, and HGK standard Welding Turning Roll, as well as wide variety of special made Welding Rotator;

2. Every detail in design and workmanship of Welding Pipe Rotator reflects ingenuity of Wuxi JACK working staff. We will distribute this topic in this series of product pages for Welding Rotator;

3. Here we just pick up one of them as example.For other advantages of Wuxi JACK welding turning roll, please check the other four related pages of Conventional and Standard Welding Rotator, Special Made Welding Rotator, Welding Rotator in Use and Tailor Made Welding Rotator:

The Diversification in Material, Workmanship and Appearance of Welding Turning Roller in Welding Pipe Rotator:

Welding Roller Bed

What is the Position of Welding Turning Roll in Performance of Welding Rotator?

1. As an equipment with common names of Welding Turning Roll, Welding Turning Roller, Welding Roller Bed, Welding Rolling Bed… You can imagine how important is the welding turning roll (Or, turning roller) for performance of Welding Rotator;

2. The proper design and manufacture of welding turning roll determines performance level of Welding Pipe Rotator in large degree. So, what are critical factors affecting performance of welding turning roller? It is material, workmanship and size;

3. Welding Turning Roll in Wuxi JACK Welding Roller Bed:

1) Material of Welding Turning Roll in Welding Rotator:

There are two most applied types of material in making welding turning roller:

a) Polyurethane for light duty and medium duty Welding Rotator, which covers the range of 2ton to 160ton loading capacity of welding roller bed;
b) Fully metallic steel for heavy duty Welding Pipe Rotator, which starts from loading tonnage of 160Ton Welding Roller Bed;

2) The ProcessTechnology in Making Welding Turning Roll:

As you can observe from the above pictures, there are varied appearance and compositions of welding turning roller in Wuxi JACK Welding Rotator:
a) The hard polyurethane white color welding turning roller for light duty welding roller bed;
b) The combined welding turning roll of medium hardness polyurethane in the middle, and strong metallic steel at lateral sides, so that both sufficient friction force and rigidity are available in welding turning roller of medium duty welding rolling bed;
c) The fully metallic forged steel welding turning roll in heavy duty Welding Pipe Rotator, so that heavy weight cylindrical parts can be supported reliably on welding roller bed;

3) Proper Size of Welding Turning Roller in Wuxi JACK Welding Rotator:

a) This includes both diameter and lateral width of welding turning roll in welding roller bed. As we know, the larger the size of welding turning roll, the higher its manufacturing cost, and hence the whole set of Welding Rotator;
b) As you can check technical specifications from every product of Welding Rotator, Wuxi JACK never reduce cost to exploit improper profit by losing quality of our product, including welding roller bed. We discuss on welding turning roll of Welding Pipe Rotator in product “HGK Standard Welding Roller Bed Stationary Adjustable Welding Rotator by Leadscrew”.

What are the Categories of Welding Rotator?

As a technology company focusing on manufacturing welding equipment, with over two decades years of accumulation, Wuxi JACK has developed full product lines of Welding Pipe Rotator, based on structure, function, and loading capacity of its welding roller bed and welding turning roller;
Generally speaking, the family of Welding Rotator can be divided into 3 broad categories of:

1. Conventional Standard Welding Pipe Rotator: HGZ Self Adjustable welding roller bed, HGK Leadscrew Adjustable Welding Roller Bed, and HLK Bolt Adjustable welding roller bed;
2. Special Made Welding Rotator;
3. Tailor Made Welding Pipe Rotator.

1. Conventional Standard Welding Pipe Rotator:

1) HGZ series Self Adjustable Welding Rotator:

a) This type of Welding Rotator accommodates working parts with varying diameters, with reference to swing angle of welding turning roller. It covers light duty and medium duty range of loading capacity welding roller bed;
b) HGZ series Self Adjustable Welding Pipe Rotator is applicable for working parts with limited range of diameter, and small thickness;
c) Please check product HGZ Standard Fixed Welding Roller Bed Professional Self Adjustable Welding Rotator for introduction on this type of Welding Roller Bed;

2) HGK series Leadscrew Adjustable Welding Pipe Rotator:

a) This type of Welding Rotator accommodates varied diameters working parts in continuous way, by means of turning the leadscrew connecting the two pieces of welding turning roller, and hence valid working width of welding roller bed;
b) HGK models Welding Rotator usually applied in light duty to light medium duty loading capacity welding roller bed;
c) The tailor made and special made Welding Pipe Rotator are usually developed on the basis of HGK leadscrew adjusting Welding Roller Bed;
d) Please check product HGK High Efficiency Universal Leadscrew Adjustable Welding Rotator for introduction on this type of welding turning roller;

3) HLK series Bolt Adjustable Welding Rotator:

a) This type of Welding Rotator accommodates different diameters working parts in divided grades manner, by means of changing the fitting positions of mounting bolts for securing of welding turning roll, so that effective working width of welding roller bed can be changed accordingly;
b) HLK series Bolt Adjustable Welding Pipe Rotator has the widest range of workpiece diameter, as well as application volume;
c) Please check product HLK Standard Welding Roller Bed Stationary Bolt Adjustable Welding Rotator for introduction on this type of Welding Roller Bed;
4) In the product page of “Conventional Standard Welding Rotator”, we specifically introduce this range of welding roller bed.

2. Special Made Welding Pipe Rotator:

1) This includes varieties of retrofitting on Welding Rotator, its welding roller bed and welding turning roll, so that more advanced functions are available, to meet more diversified and or stricter demand from customers;
2) For example, Anti drifting Welding Rotator, integrated function Welding Rotator, down stroke style Welding Pipe Rotator, etc.;
3) In the product page of “Special Made Welding Rotator”, we specifically introduce this range of Welding Roller Bed.

3. Tailor Made Welding Rotator:

1) This includes case by case redesign and manufacture the Welding Pipe Rotator, its welding roller bed and welding turning roll, so that personalized and or niche demand of customers can be satisfied;
2) For example, traveling Welding Rotator, Integral Tilting Welding Pipe Rotator, Fixture type Welding Rotator, High Precision Welding Rotator,… etc.;
3) In the product page of “Tailor Made Welding Rotator”, we specifically introduce this range of welding roller bed.

4. The Range of this Page of Welding Rotator:

1) In this page, we give presentation on product of Welding Rotator as a whole;
2) In the page of “Welding Rotator in Use”, we discuss some utilitarian topics, such as how to select welding roller bed, how to put it into operation, etc.

Technical Specifications of HGZ, HGK, HLK series Welding Rotator Produced by Wuxi JACK

1. Technical Parameters of HGZ series Self Adjusting Welding Pipe Rotator:

This covers only standard models of HGZ series Self Adjusting Welding Rotator. For special models of its Welding Roller Bed, it depends on specific discussion with customer.

2. Technical Parameters of HGK series Leadscrew Adjustable Welding Rotator:

This covers only standard models of HGK series Leadscrew Adjusting Welding Rotator. For special models of its Welding Roller Bed, it depends on specific discussion with customer.

3. Technical Parameters of HLK series Bolt Adjustable Welding Pipe Rotator:

This covers only standard models of HLK series Bolt Adjusting Welding Rotator. For special models of its welding roller table, it depends on specific discussion with customer.

Working Video of Wuxi JACK Welding Pipe Rotator

Commissioning on HGK Leadscrew Adjusting Welding Rotator at Wuxi JACK Facility

Trail Run on HGK Leadscrew Adjusting Welding Rotator at Wuxi JACK Facility

Test on Traveling Welding Rotator at Wuxi JACK Facility

Application Range of Wuxi JACK Welding Roller Bed

1. Welding Rotator has very widespread use in the field of industrial manufacture. As we mentioned at the beginning of this product page, all sizes of metal barrels need Welding Roller Bed to make its circumferential welding;

2. The Large Volume Application of Welding Turning Roll:

The three basic and indispensable welding equipment are Welding Rotator, Welding Positioner, and Welding Manipulator. Which, not only sometimes work individually, but also work together, to form up a more sophisticated Welding Center, including SAW Welding Center for making heavy duty tanks, and GMAW Welding Center for making light duty pipes and tubes;

3. The Often Worked Together Equipment with Welding Pipe Rotator:

1) These include Edge Milling Machine, Plate Butt Joint Welding Machine at its preceding working stations, to make welding groove and then weld large piece of steel plate, for the later on fabrication of large tanks on Welding Pipe Rotator;
2) Beam End Face Milling Machine at its subsequent working stations. This is for end facing finished pipes delivered from Welding Pipe Rotator;
3) Automatic Roller Strap Cladding Machine, or Lamp Post Gantry Welding Machine, or Custom Made Circumferential Welding Machine as its partner equipment, etc. This is for working together to deliver special design and shape pipe flange and or pipe assemblies with Welding Pipe Rotator.

Working Site of Welding Roller Bed at Wuxi JACK