1 Banner Welding Rotator 6 Summary- 20141219_112310

A. The Subject of this Page on Wuxi JACK Welding Rotator and its Welding Roller Bed:

1. This page is for overall introducing on Wuxi JACK Welding Rotator/ Welding Roller Bed/ Welding Turning Roll in the summative reporting way, covering topics of:
 

1) Classification, models and main specifications;
2) Usage, function, and technical strong points of Wuxi JACK Welding Rotator;
3) Wide application for different workpieces;
2. In this way, customers and anyone who have interest on Welding Rotator and Welding Roller Bed, can have a general understanding with the least time and effort;
3. This page is compiled on the basis of PPT Slides “Summary on Wuxi JACK Welding Rotator”;

B. The Function and Usage of Welding Rotator and its Welding Roller Bed:

1. Welding Rotator is a kind of very extensive applied welding equipment, which is indispensable in the field of fabricating different diameters of cylindrical working parts: From small tube, to medium pipe, to large tank;

2. A group of Wuxi JACK Welding Center for making large diameter pipeline at Russian customer site, which is composed of 80Ton loading capacity anti-drifting Special Made Moving Welding Rotator, and LHZ5050 Welding Manipulator: (Fig.1)

Fig1 Welding Center Anti-Drifting Welding Roller Bed 15

 

3. Composition of Welding Rotator:

1) A set of any kind of Welding Rotator is composed of two to more sets of Welding Roller Bed;
2) And, a set of Welding Roller Bed is composed of 2 or 4 pieces of Welding Turning Roll, mechanical base bed, and control unit;

3) Wuxi JACK 80 Ton loading capacity hydraulic lifting Moving Anti-drifting Special Made Welding Rotator: (Fig.2)

Fig2 Moving Anti-Drifting Welding Roller Bed 10- QQ图片20141225162103

 

C. For Deep Down Exploration on Business and Technical Details of Wuxi JACK Welding Rotator and its Welding Turning Roll, please visit Thematic product pages of:

1. Welding Rotator;
2. Conventional Standard Welding Rotator;
3. Special Made Welding Rotator;
4. Welding Rotator in Use;
5. Tailor Made Welding Rotator

D. General Introduction and Technical View on Wuxi JACK Welding Rotator and its Welding Roller Bed:

Slides 1: The Complete Line of Types and Models of Wuxi JACK Welding Rotator and its Welding Turning Roll for Customer Choice:

This page of slides is on the business scope of Wuxi JACK Welding Rotator:

 
Wuxi JACK has complete line of Welding Rotator product for customer selection:

1. Conventional standard Welding Rotator:
 

1) HGZ Series Self Adjusting Welding Roller Bed, the loading tonnage of its Welding Turning Roll is from 5 Ton to 250 Ton;
2) HGK Series Leadscrew Adjusting Welding Roller Bed, the loading tonnage of its Welding Turning Roll is from 2 Ton to 60 Ton;
3) HLK Series Bolt Adjusting Welding Roller Bed, the loading tonnage of its Welding Turning Roll is from 2 Ton to 2000 Ton;
 

2. Special Made Welding Rotator:

On the basis of the above mentioned three types of Welding Rotator, variation of updated functions of its Welding Roller Bed are available:
1) Anti-drifting Welding Rotator, the loading tonnage of its Welding Roller Bed is from 40 Ton to 500 Ton;
2) Stationary and Moving Welding Rotator;
3) Driving of Welding Turning Roll can be either with ordinary A.C. motor, or with servo motor.

Slides 2: The Technical Advantages of Wuxi JACK Welding Rotator and its Welding Roller Bed:

This page of slides is on the technical outline of Wuxi JACK Welding Rotator:
 

1. Design: For every kind of Welding Rotator: Self adjusting/ Leadscrew adjusting/ Bolt adjusting, structure of the entire set of the Welding Rotator, Welding Roller Bed, and Welding Turning Roll are all carefully calculated, designed, and validated;

Design Sketch of Wuxi JACK HGK series leadscrew adjusting Welding Rotator: (Fig.3)

Fig3 Leadscrew Adjusting Welding Rotator
2. Welding speed of workpiece, which is revolutionary linear speed of Welding Turning Roll, is adjusted with A.C. inverter, and displayed with digital display;

Welding speed management and display in Wuxi JACK Welding Rotator: (Fig.4)

Fig4 Bolt Adjusting Welding Rotator 8- IMG_9700
 

3. Different materials of Welding Turning Roll applicable for specific loading tonnage:

1) PU (Polyurethane) and rubber Welding Turning Roll for small to medium loading tonnage;
2) Metallic Welding Turning Roll for heavy duty loading tonnage;
4. Easy Operation: Hand held remote pendant and foot pedal switch give convenient operation of Welding Rotator;

Operating pendant equipped with Wuxi JACK Welding Roller Bed: (Fig.5)

Fig5 Welding Roller Bed 2- 20150425_132705

Slides 3: The Lean Production and Strict P (People)/Q (Quality)/V (Velocity)/C (Cost) Management on Wuxi JACK Standard Conventional Welding Rotator and its Welding Turning Roll:

This page of slides is on the three general types of standard conventional Welding Rotator:
 

1. Every supplier in the industry has ability to produce these standard products;
2. So, what distinguishes Wuxi JACK product from others suppliers is its strict management on process control, and hence the best degree of cost effectiveness;
3. The lean production of these standard Welding Roller Bed at Wuxi JACK facility, makes sure the best quality, the most reasonable price, and the shortest lead time of Order to Delivery value chain, of developing and producing Welding Rotator for customers.

Slides 4: The Updated Special Design on Wuxi JACK Welding Rotator and its Welding Roller Bed:

This page of Slides is on the Wuxi JACK Special Made Welding Rotator differed case by case, which makes Wuxi JACK product outstanding from those of other suppliers.
 

Two examples are as below:

1. The Left One Welding Rotator: The integrated Self adjusting with bolt adjusting Welding Roller Bed:

1) As shown in the lefthand photo, such Special Made Welding Rotator has bolt adjusting Welding Roller Bed, installed with 2 pairs of self adjusting Welding Turning Roll;
2) In this way, the accommodating diameters of workpieces fitting for this Welding Rotator can be multiplied several times;

2. The Right One Welding Rotator: Downward Pressing Holding Style Welding Roller Bed, for fabricating small diameter pipes:

1) The righthand photo shows this kind of Special Made Welding Rotator;
2) As we know, during revolving and welding of small diameter workpieces, due to its light deadweight, sometimes it is easy to drift and deflect, which will cause inferior welding quality;
3) So, there is a piece of overhead downward moving pressing roller, which will hold the small working parts firmly during running of the Welding Rotator;
4) The bottom section is a set of leadscrew adjusting Welding Roller Bed and Welding Turning Roll.

Slides 5: The Tailor Made Special Design in Wuxi JACK Welding Rotator and its Welding Turning Roll:

This page of Slides is also on the Wuxi JACK Special Made Welding Rotator.

Another 2 examples:
 

1. The Left One Welding Rotator: High Precision Leadscrew Adjusting Welding Roller Bed, with the In Phase revolution of Welding Turning Roll:

1) Different from ordinary Welding Roller Bed, which has its two pieces of Welding Turning Roll revolves individually, in this type of Special Made Welding Rotator, the two pieces of Welding Turning Roll on the same set of Welding Roller Bed is connected by means of a piece of precisely machined six edge rod;
2) In this way, during working of the Welding Rotator, the two pieces of Welding Turning Roll will revolve in completely synchronization;

2. The Right One Special Made Welding Rotator: Joint Fabricating Two Pieces of Different Diameters Pipe by means of Moving Welding Rotator:

1) This type of Special Made Welding Rotator is for joint welding 2 piece of pipes with different diameters, shown as below: (Fig.6)

Fig6 Special Made Welding Rotator
2) As can be seen from the photo in the slides and the above design sketch, by means of the special design fixture, which is installed on the moving Welding Roller Bed, the 2 pieces of working parts can be clamped firmly in the orientation of butt joint;
3) The moving capability of Welding Roller Bed is for the purpose of accommodating varying length of working parts.

Slides 6: The Anti Drifting Function in Wuxi JACK Welding Rotator and its Welding Roller Bed:

This page of slides is for a type of important and very widely applied Special Made Welding Rotator: Anti-drifting Welding Roller Bed:
 

1. Origin of Anti-Drifting Welding Rotator:

During welding of cylindrical parts, there is a kind of phenomenon: Deflection of the workpieces away from its axial direction gradually bit by bit, which will lead to inaccurate welding seam and inferior welding quality;

2. Scope of Anti-Drifting Welding Rotator:

1) Such kind of problem is more often seen in large diameter heavy working parts;
2) This is the reason that, why Anti-drifting Welding Roller Bed is usually introduced into medium large tonnage of bolt adjusting Welding Rotator, from 40 Ton to 500 Ton loading capacity of Welding Turning Roll;

3. Working Style of Anti-Drifting Welding Rotator:

As shown in the photo of this Slides, Anti-drifting Welding Rotator is usually in the structure of: Lifting and propping up of its Welding Roller Bed is driven with hydraulic oil cylinders.

Slides 7: The Wuxi JACK Moving Welding Rotator and its Welding Turning Roll:

This page of Slides is on Moving Welding Rotator:

 
1. Majority of Welding Rotator have its Welding Roller Bed fixed into workshop floor;
2. Sometimes, customers expect Welding Roller Bed can be movable within certain range of scope, and hence comes along Moving Welding Rotator;

3. The Moving Welding Rotator is equipped with traveling wheels, and driven with A.C. motors: (Fig.7);

Fig7 Moving Welding Rotator 10- IMG_9350
4. As shown in the photos of this Slides, Moving Welding Rotator has various specific forms. Either along moving along rails, or installed on a piece of platform.

Slides 8: The Different Configurations of Welding Center, Composed from Wuxi JACK Welding Rotator and its Welding Roller Bed:

This page of slides is on the “Higher end complicated” form of Welding Rotator: Welding Center:
 

1. Formation: Welding Center is composed from Welding Rotator, Column and Boom Automatic Welding Equipment, and some other types of Welding Equipment;
2. Purpose: Welding Center is for the purpose of completing sophisticated welding tasks;
3. Applicable Working Parts: Just as shown in the two photos of this page, Welding Center can be formed for fabricating wide variety of working parts: From large size heavy weight oil pipeline tanks in the left photo, to small diameter light weight tubes in pharmaceutical industry in the right photo.

Slides 9 to 14: The Broad Customer Base of Wuxi JACK Welding Rotator and its Welding Turning Roll:

These 6 pages of Pages demonstrates business case examples of Wuxi JACK Welding Rotator:

 

1. Over the past decades, various forms, tonnages, and configurations of Wuxi JACK Welding Rotator and its Welding Roller Bed have been warmly welcomed by worldwide customers, because of its superior quality, reasonable price, short lead time, and consummate service;
2. These 6 pages slides give some successful business cases of Wuxi JACK Welding Rotator and its Welding Roller Bed, Welding Turning Roll.
Welding Rotator
01

Welding Roller Bed
02

Moving Welding Rotator
03

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