1 Edge Rounding Machine

Edge Rounding Machine from Wuxi JACK, Rounding the Finest Cutting Edge for Customer!

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The Usage and Application Field of Edge Rounding Machine

When Do Customer Need Plate Edge Rounding Machine?


1. What is the Purpose of Edge Rounding Machine?

1) Edge Rounding Machine trims edges of working parts into round angle of 2~ 2.5mm radius in high efficiency. The rounding speed can be up to 7000mm/min;
2) During operation, the top and bottom edges at both sides of workpiece can be rounded at the same time, in this highly efficient End Plate Trimming Machine;
3) In the process, not only edges of working parts are turned from sharp angles into round angles, but also the edges get good effect of being polished and deburred;
4) Below is a local close-up on working moment of the Edge Deburring and Rounding Machine

Fig1 Edge Rounding Machine IMG_6479


2. The Application Field of Edge Deburring and Rounding Machine:

1) Edge Rounding and Trimming Machine is a basic and requisite equipment in the industries of Shipbuilding, Port Machinery, and Offshore Drilling Platform, etc. The common point of these machinery is their working environment: Seaside or in the sea. So, everyday eroded with sea water, which will do great harm on coating and painting surface;
2) By means of Edge Trimming and Rounding Machine, the rounding of steel plates can raise its painting adhesion greatly, before manufactured into the final finished machineries; And help maintaining the best degree of painting quality and durability in seaside surroundings;

3) A piece of finished working parts delivered from the Edge Rounding Machine is shown below: 

Fig2 Edge Rounding Machine

4) Besides, the round edges of steel plates are safer and more convenient to handling, and give a better appearance on finished product of machinery. This is another benefit brought along with the introduction of Edge Rounding and Trimming Machine;
5) Likewise, all the other machineries similar to Shipbuilding and Port Machinery, that work in surroundings with large amount of moisture, will see great benefit in introduction of this Edge Deburring and Rounding Machine.

Order to Delivery of Edge Rounding Machine at Wuxi JACK

The Advantages of Edge Rounding Machine Delivered from Wuxi JACK

Shipbuilding and Port Machinery Building is one of industries Wuxi JACK render service for. With years of exploration, we have accumulated rich systematical technical know how in developing our products, including RH series Edge Deburring and Rounding machine. Here we just up pick three of them as example. For more information, please see product page of Strip Edge Rounding Machine and Plate Edge Rounding Machine:

1. Find the Most Applicable Structure for Edge Rounding Machine:

1) As you can check from the above 2 photos, the mechanical frame of small models (RH800, RH1000) and large models (RH1000, RH1500, RH2000) of Edge Rounding Machine are different;
2) This is because of the “Bulge Up” issue with large width working parts during edge trimming and rounding process in the End Plate Trimming Machine. To counteract the negative effect from it, we introduce downward pressing rollers;
3) This is the principle Wuxi JACK design every one of our products, including Edge Trimming and Rounding Machine: From the unique specialty of workpiece and how to get the ideal outcome;

4) For detail, please check product Heavy Duty 3m Width Edge Deburring and Rounding Machine;

2. Integrated Driving Force to give Suitable and Reliable Energy for Operation of Edge Rounding Machine:

1) RH series Edge Rounding and Deburring Machine has complicated working logic involving working parts sent in, alignment, rounding and deburring operation, scrap cleaning, sent out…
2) We give delicate design on selecting the most proper driving force on each one of the working steps in the End Plate Trimming Machine, including the primary types of heavy force hydraulic oil cylinder, flexible range of motor reducer, as well as light duty compressed air… Coordinating these working cells into one equipment of Edge Deburring and Rounding Machine;

3) For detail, please check product Box Frame Structure RH1500 Edge Deburring and Rounding Machine;

3. Intuitive User Friendly Operation for Operator of Edge Rounding and Deburring Machine:

1) As you can find from the above sketches, we use HMI ---Human Machine Interface into electric control system of the End Plate Trimming Machine;
2) This gives operator of the Edge Rounding Machine not only the easy operation of just keying in of target rounding radius, but also the first hand data on current condition of the round rollers in the Edge Rounding Machine, including its existing working time, together with expected working life. These are all the critical process parameters for operation of the Edge Deburring Rounding Machine;

3) For detail, please check product RH-2000 Automated Plate Edge Rounding Machine.

Working Video of Wuxi JACK Edge Rounding machine

The Classification on Edge Rounding Machine

As introduced before in this page, there are two general types of RH series Edge Deburring and Rounding Machine: Smaller models of RH800 and RH1000 Edge Rounding Machine, as well as RH1500, RH2000, RH3000 Edge Rounding Machine, which can be distinguished from each other at first glance on their appearance:

1. Open Structure Small Size Edge Trimming and Rounding Machine;
2. Box Frame Structure Large Size Edge Trimming and Rounding Machine;


Let us review the above two categories of Edge Rounding and Trimming Machine one by one.

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1. Open Structure Small Size Edge Deburring and Rounding machine:

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1. The Applicable Workpiece of RH Series Strip Edge Rounding and Deburring Machine:

The working parts of this branch of Edge Rounding Machine are strip steel plates with narrow width: The applicable length is from 1m to 12m, and width is from 0.15m to 0.8m or 1m, the thickness is in the scope of 10mm to 40mm. Please check below photo. 

Fig1 Edge Rounding Machine DSC_0438

 

2. The Technical View of RH Series Strip Edge Deburring and Rounding Machine:

1) The working principle in RH series End Plate Trimming Machine is denoted as below: 

Fig2 Edge Rounding Machine Working Principle

2) So, we can draw conclusion that the working parts of small size Strip Edge Rounding Deburring Machine can be kept flatness without external support during edge rounding process;
3) This is the reason that, the Strip Edge Rounding Machine has working style of workpiece one time passing through, in mechanical open structure. It is similar to H Beam Straightening Machine;
4) The most common model of Strip Edge Rounding Trimming Machine is RH1000. And sometimes RH800.

 

3. Technical Parameters of RH Series Strip Edge Rounding and Deburring Machine:

Below are technical specifications of RH1000 End Plate Trimming Machine.

RH1000 Edge Rounding Machine

2. Box Frame Structure Large Size Edge Rounding and Trimming machine:

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1. The Applicable Workpiece of RH Series Plate Edge Deburring and Rounding Machine:

The working parts of this branch of Edge Rounding Machine are steel plates with wider width: As you can find the below photo, all the other specification ranges of workpiece are same as those of the Strip Edge Rounding Machine, except that the different width scope: From 150mm up to 3000mm, depending on specific models of Edge Rounding Machine. Please check below. 

Fig3 Edge Rounding Machine IMG_3299

 

 

2. The Technical View of RH Series Plate Edge Rounding and Trimming Machine:

1) Working principle in larger width of Edge Rounding Machine is same as that of the narrower models of Edge Rounding Machine mentioned above;
2) Due to its wider width of working parts, as you can observe from the above photo, the working parts in this range of Plate Edge Rounding Trimming Machine need to the held at its center position by one to three pieces of pressing rollers;
3) The corresponding other working steps in the Edge Rounding Machine also involve series of sophisticated control on working elements, including supporting and aligning of workpieces in central working area of the End Plate Trimming Machine. This is reason why this range of Plate Edge Rounding Machine has completely different structure as that of the narrower Strip Edge Rounding Machine;
4) This range of RH series Plate Edge Rounding Trimming Machine has three standard models of RH1500, RH2000, and RH3000.

 

 

3. Technical Parameters of RH Series Plate Edge Trimming and Rounding Machine:

Below are technical specifications of RH1500, RH2000 and RH3000 End Plate Trimming Machine.

4 Edge Rounding and Deburring machine

The Application and Related Equipment of Edge Deburring and Rounding Machine

1. As a kind of pre-machining equipment on edges of metal plate, especially carbon steel plate, which has similar and connected function as Edge Milling Machine, RH series Edge Rounding Machine is majorly deployed into various types of Production Line:
2. RH1000 and RH800 Strip Edge Deburring and Rounding Machine is applied at starting working stations of T Beam Production Line, H Beam Production Line, and or BOX Beam Production Line;
3. RH1500, RH2000, and RH3000 Plate Edge Rounding and Deburring Machine is usually arranged in Ship Building, Port Machinery Production Line, working with other equipment, such as Stiffener Plate Element Straightening Machine.

End Plate Trimming Machine
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Edge Rounding Machine
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Edge Rounding Machine
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How to use Edge Deburring Rounding Machine?

Critical Control Index in Using of End Plate Trimming Machine:

 

No matter whatever models of Edge Rounding Trimming Machine: RH1000, RH800, RH1500, RH2000, RH3000, below several points are critical for eligible delivery from the machine:

1. Make sure edge obliqueness of working parts should conform to requirement;
2. Check rounding rollers of the Edge Rounding Machine are in normal state, and within expected working life;
3. Confirm normal condition of security mechanisms in the Edge Rounding Trimming Machine;
4. Check hydraulic system, motor reducer, and compressed air circuit in the Edge Rounding Machine;
5. Finally, make absolute alignment of edges of working parts by means of the horizontal and vertical alignment units in the Edge Deburring and Rounding Machine.

Web Page Link with Other Wuxi JACK Products besides Edge Rounding Machine

Other series of Products We Own besides Edge Rounding Machine

Edge Rounding Machine Blogs

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