1 Master CNC Pipe Cutting Machine 7- IMG_20190321_204444

Wuxi JACK CNC Pipe Cutting Machine, Exploring the Most Suitable Equipment for Customers!

Navigation Bar on “CNC Pipe Cutting Machine” 

Function and Application of CNC Pipe Cutting Machine

 

A. What can CNC Pipe Cutting Machine do for customer?

1. CNC Pipe Cutting Machine, the other name is CNC Pipe Intersection Cutting Machine, has the main functions of:

1) Cut metal pipes into definite length;

2) Cut hole in the body of pipe. The cut hole can have either straight or slant edges;
3) Make chamfering on edges of pipe;
4) The diameter of pipes can be from as small as Φ48mm to as large as Φ3000mm; Length from several meters up to 15~20 meters; Thickness from several mm to 100mm;
5) Materials of pipes can be carbon steel, stainless steel, Al alloy.... Correspondingly, both flame and plasma cutting can be applied in CNC Pipe Cutting Machine. For this reason, the machine is also called CNC Pipe Flame Plasma Cutting Machine, or CNC Pipe Flame Cutting Machine;

 

2. Working moment of Wuxi JACK 7 Axis Large CNC Pipe Flame Cutting Machine: 

Fig1 5 Axis CNC Pipe Cutting Machine 27

3. The Oblique Edge Elliptical Edge cut from Wuxi JACK 5 Axis CNC Pipe Flame Plasma Cutting Machine: 

Fig2 5 Axis CNC Pipe Cutting Machine 2

4. A piece of Φ2000mm 6m length finished workpiece produced from Wuxi JACK Φ3000mm/9 specification 7 Axis Large CNC Pipe Cutting Machine: 

Fig3 5 Axis CNC Pipe Cutting Machine 45 微信图片_20220916124305

 

 
 
 

B. Operation and Application of CNC Pipe Cutting Machine:

1. The cut out pipe delivered from CNC Pipe Flame Plasma Cutting Machine can be used for next step of welding, fabrication and assembly, with other branch pipes, to make it into a pipe assembly;

2. Operation of CNC Pipe Flame Plasma Cutting Machine is very user friendly: Just key in target size and angle of finished workpiece, without further calculation and compilation: 

Fig4 CNC Pipe Cutting Machine HMI
 
3. For this reason, CP series CNC Pipe Cutting Machine is widely applied in industries of Steel Structure, Oil and Gas, Petroleum, Pressure Vessel, Boiler, Chemical, etc.;
4. For quick understanding, please visit power point slides summary of “Advanced Wuxi JACK CNC Pipe Cutting Machine”.

Various Models and Extensive Application of Wuxi JACK CNC Pipe Cutting Machine

Main Working Units of CNC Pipe Flame Plasma Cutting Machine

The Finished Beveling made by Wuxi JACK Edge Milling Machine

1 CNC Pipe Cutting Machine 2- 微信图片_20210617163326
2 CNC Pipe Cutting Machine 41 相贯线-2
3- CNC Pipe Cutting Machine 20130530_093514
4- 5 Axis CNC Pipe Cutting Machine 微信图片_20210617163341
5 CNC Pipe Flame Plasma Cutting Machine
6-CNC Pipe Flame Cutting Machine IMG_8954
26 CNC Pipe Cut Machine
29- CNC Pipe Cutting Machine P1010019

Working Video of Wuxi JACK CNC Pipe Cutting Machine

Note: Here we pick up 6 videos, to reflect operation and powerful capability of various models Wuxi JACK CNC Pipe Flame Plasma Cutting Machine. For more videos of this CNC Pipe Cutting Machine, please visit the thematic pages of:

1. CNC Pipe Intersection Cutting Machine;
2. Working videos of Wuxi JACK CNC Pipe Cutting Machine

1 Start up and flame cutting operation on large pipe, during factory commissioning on Wuxi JACK 7 Axis Large CNC Pipe Flame Cutting Machine;

2 Close distance view and observance on finished Φ2000mm diameter pipe, produced from Wuxi JACK 5 Axis CNC Pipe Cutting Machine;

3 Operating on Wuxi JACK Φ3000/9 7 Axis Large CNC Pipe Cutting Machine at American Customer Facility: Cutting a piece of Φ3000mm diameter tank;

4 Overall Appearance of Wuxi JACK Exported Large CNC Pipe Flame Cutting Machine at American Customer Facility;

5 Working staff have close monitor during operation of Wuxi JACK 7 Axis Φ3000/9 Large CNC Pipe Cutting Machine, when cutting a piece of Φ3000mm diameter tank;

6 Ignition and flame cutting on a piece of Φ3000mm diameter large pipe, with Wuxi JACK 7 Axis Φ3000/9 Large CNC Pipe Flame Cutting Machine at American Texas Customer Facility

The Options on Configuration of Control Axis in CNC Pipe Cutting Machine 

The Importance of Selection among 3 Axis, 5 Axis, 6 Axis, and 7 Axis CNC Pipe Cutting Machine:

* When make selection on CNC Pipe Flame Plasma Cutting Machine, the 1st decision should be made by customer is, how many controlling axis is proper for being equipped in the CNC Pipe Cutting Machine?

* Based on sizes of workpiece, as well as customer demand on cutting kerf, CNC Pipe Flame Plasma Cutting Machine has several options of:

A. 3 Axis CNC Pipe Flame Plasma Cutting Machine:

1. Function: 3 Axis CNC Pipe Cutting Machine has the basic function of pipe and hole cutting in straight edge;
2. Cutting Torch Motion: During working, cutting torch moves straight up and down, leftward and rightward, without slant angle tilting;
3. Application: 3 Axis CNC Pipe Cutting Machine is usually applied in small diameter and thin wall pipes: Such as Φ600mm series to Φ660mm series, with 3~6mm thickness;
 

4. The 3 Control Axis of the CNC Pipe Flame Plasma Cutting Machine include:

1 CNC Pipe Cutting Machine 11   2 CNC Pipe Flame Plasma Cutting Machine 3-Axis torch
1) X Axis: For cutting torch moving and positioning along workpiece length direction;
2) Y Axis: For controlling pipe infinite rotation during cutting and beveling operation, so that cutting point along periphery of workpiece pipe can be located continuously;
3) Z Axis: For lifting and or lowering down cutting torch, to be adaptable for different diameters of workpiece in the CNC Pipe Cutting Machine.

B. 5 Axis CNC Pipe Cutting Machine:

1. Function of 5 Axis CNC Pipe Cutting Machine:

1) As shown in the 1st photo, the 5 Axis CNC Pipe Cutting Machine has capability of tilting cutting torch in the range of ±45°, with infinite swiveling, so that oblique edge cutting kerf can be delivered;

2) This is especially useful for producing intersection connection between pipe branches, as shown in the 2nd photo;

2. The 5 Axis in CNC Pipe Flame Plasma Cutting Machine:

1) As shown in the 3rd photo, on the basis of X/Y/Z axis in 3 Axis CNC Pipe Cutting Machine, adding on the 4th A Axis for controlling cutting torch tilting along pipe axial direction;
2) And the 5th B Axis for controlling cutting torch tilting along pipe radial direction;
3) Correspondingly, as shown in the 4th photo, the cutting torch in 5 Axis CNC Pipe Cutting Machine has more degree of freedom: The linear motion together circular trace movement;

3. Application of 5 Axis CNC Pipe Cutting Machine:

5 Axis CNC Pipe Cutting Machine is usually applied is small to medium diameters, with thin to medium level thickness: Such as from Φ660mm specification to Φ1400mm series, with 3~50mm thickness.

C. 6 Axis Large CNC Pipe Cutting Machine:

1. Function of and the 6th V Axis in 6 Axis Large CNC Pipe Flame Cutting Machine:

1) The 6 Axis large CNC Pipe Cutting Machine has the same function as 5 Axis CNC Pipe Cutting Machine;
2) The difference is, with the increasement of pipe diameter, it grows difficult to revolve pipe effectively and smoothly;
3) So, instead of pipe rotation, during cutting process, cutting torch can be moved along pipe radius direction, this is the 6th V axis of the large CNC Pipe Cutting Machine, as shown in the 1st sketch;

2. Application of 6 Axis Large CNC Pipe Cutting Machine:

1) 6 Axis large CNC Pipe Cutting Machine is usually applied in the medium large diameter workpiece: Such as Such as Φ1400mm specifications to Φ2000mm series, with 3~100mm thickness;
2) With the increasement of thickness, Oxy-fuel flame cutting sees more application than plasma cutting. This is the reason why, from 6 Axis control, such large CNC Pipe Cutting Machine is often called as large CNC Pipe Flame Cutting Machine;
3) The 2nd and 3rd photos show working moment of such 6 Axis large CNC Pipe Cutting Machine, from different angle views.

D. 7 Axis Large CNC Pipe Cutting Machine:

1. Function of and the 7th V Axis in 7 Axis Large CNC Pipe Flame Cutting Machine:

1) The 7 Axis large CNC Pipe Cutting Machine has the same function as 6 Axis and 5 Axis CNC Pipe Cutting Machine;
2) The difference is, with the still further increasement of pipe diameter, only V axis cutting torch movement can not cover full range of large pipes diameter;
3) By this time, shown as below, the 7th W Axis should be introduced into the large CNC Pipe Cutting Machine, which is for controlling lateral movement of workpiece supporting roller beds along pipe radial direction:

From left to right, the effectiveness of W axis in 7 Axis Large CNC Pipe Flame Cutting Machine: 

Fig 13- 轴示意图 微信图片_20210613100648

2. Application of 7 Axis Large CNC Pipe Flame Cutting Machine:

1) 7 Axis large CNC Pipe Cutting Machine is usually applied in the large diameter workpiece: Such as Such as Φ2500mm series to the current largest specification of Φ3000mm series, with 3~100mm thickness;
2) The above 1st to 4th photos demonstrate flame cutting operation in 7 Axis large CNC Pipe Flame Cutting Machine.

Category and Main Parameters of CNC Pipe Cutting Machine

1. Classification on CP Series CNC Pipe Flame Plasma Cutting Machine:

Continued from the previous segment, CNC Pipe Cutting Machine has several ways of classification:
1) Based on control axis, it can be divided into 3 Axis, 5 Axis, 6 Axis, and 7 Axis CNC Pipe Cutting Machine;
2) Based on workpiece diameter, it can be divided into Φ600mm, Φ660mm, Φ1400mm, Φ2000mm, Φ2500mm, Φ3000mm CNC Pipe Cutting Machine...;
3) Based on mechanical structure, it can be divided into chuck claw fixture style CNC Pipe Flame Plasma Cutting Machine, and friction roller style CNC Pipe Flame Plasma Cutting Machine.
 

2. Summing up, Wuxi JACK CP series CNC Pipe Cutting Machine will be introduced as 4 groups of:

1) CP3 Φ600mm ~ Φ660mm Chuck Claw Fixing 3 Axis CNC Pipe Flame Plasma Cutting Machine;
2) CP5 Φ600mm ~ Φ660mm Chuck Claw Fixing 5 Axis CNC Pipe Cutting Machine;
3) CP5 Φ660mm ~ Φ1400mm Friction Roller Type 5 Axis CNC Pipe Cutting Machine;
4) CP6/CP7 Φ2000mm ~ Φ3000mm Friction Roller Type 6 Axis/ 7 Axis Large CNC Pipe Flame Cutting Machine.

Navigation Bar on “Classification of CNC Pipe Cutting Machine”

CP3 Φ600/660 Chuck Claw 3 Axis CNC Pipe Cutting Machine

More >>

1. Background and Usage of CP3 Φ600/660 Chuck Claw Fixing 3 Axis CNC Pipe Flame Plasma Cutting Machine:

1) This is the earliest model product in CP series CNC Pipe Cutting Machine. It can be viewed as basic configuration basic function of CNC Pipe Flame Plasma Cutting Machine;
2) Such kind of CNC Pipe Cutting Machine has the lowest quotation. It is for cutting off small to small medium pipes and cut holes into the pipes, with straight edge;
3) Max. workpiece length can be designated by customer.

 

2. Technical Parameters of CP3 Φ600/660 Chuck Claw 3 Axis CNC Pipe Cutting Machine:

  Model of 3 Axis CNC Pipe Cutting Machine  CP3-600/ L
 CP3-660/ L
 Suitable Diameter Range of Pipe  80 ~ 600/ 660 (mm)
  Suitable Max. Length of Pipe  6000/ 9000/ 12000 mm
  Suitable Thickness of Pipe  6~100 mm for flame cutting;
 3 ~ 25mm for plasma cutting
 Suitable Cutting Speed of
 Flame and Plasma
 200∼800mm/min. for flame cutting;
Around 200~ 2000mm/min. for plasma cutting
(Based on thickness of Pipe and Plasma Power)
  CNC Control Axis
  3 Axis of X/Y/Z:
X Axis: Cutting torch positioning along pipe longitudinal;
Y Axis: For controlling pipe rotation;
Z Axis: Cutting torch along pipe radius

CP5 Φ600/660 Chuck Claw 5 Axis CNC Pipe Cutting Machine:

More >>

1. Outline on Application of CP5 Φ600/660 series Chuck Claw Fixing 5 Axis CNC Pipe Cutting Machine:

1) This series has the widest application in small diameter range of CNC Pipe Cutting Machine;
2) With A axis and B axis, the Φ600/660 5 Axis CNC Pipe Cutting Machine can cut out slant edges;
3) Due to its small diameter of workpiece, the fixture is in the style of 3 claw chuck.

 

2. Technical Parameters of CP5 Φ600/660 Chuck Claw 5 Axis CNC Pipe Flame Plasma Cutting Machine:

  Model of 5 Axis CNC Pipe Cutting Machine  CP5- 600 / L
 CP5- 660 / L
 Fitting Diameter Range of Workpiece 48/  80 ~ 600/660 (mm)
  Fitting Max. Length of Pipe  6000/ 9000/ 12000 mm
  Fitting Thickness of Pipe  6~100 mm for flame cutting;
 3 ~ 25mm for plasma cutting
  Valid Cutting Speed   200∼800mm/min. for flame cutting
Around 200~ 2000mm/min. for plasma cutting
(Based on thickness of Pipe and Plasma Power)
  Valid CNC Control Axis
  5 Axis of X/Y/Z/A/B
X Axis: For cutting torch along pipe length
Y Axis: For pipe rotation;
Z Axis: For cutting torch vertical position;
A Axis: For tilting cutting torch along pipe radius;
B Axis: For tilting cutting torch along pipe length

CP5 Φ660/ 1400 Friction Roller 5 Axis CNC Pipe Cutting Machine

More >>

1. Characteristic and Function of CP5 Φ660/1400 Friction Roller Type 5 Axis CNC Pipe Cutting Machine:

1) When diameter of pipes grows to the scope of Φ660mm~ Φ1400mm and hence increasement of pipe wall thickness, 5 Axis CNC Pipe Cutting Machine becomes standard configuration;
2) Meanwhile, due to its larger diameter of pipe which is not fitting for to be held in chuck claws, friction roller style workpiece supporting brackets are adopted from this specification of CNC Pipe Cutting Machine.

 

 

2. Technical Parameters of CP5 Φ660/1400 Friction Roller 5 Axis CNC Pipe Cutting Machine:

  Model of 5 Axis CNC Pipe Cutting Machine  CP5 - 660 / L
 CP5 - 1400 / L
  Applicable Workpiece Diameter Range  48/ 300 ~ 660/ 1400 (mm)
 Applicable Max. Length of Workpiece  6000/ 9000/ 12000 mm
 Applicable Workpiece Thickness Range  6~100 mm for flame cutting;
3 ~ 25mm for plasma cutting
 Applicable Thermal Gas Cutting Speed  200∼800mm/min. for flame cutting
Around 200~ 2000mm/min. for plasma cutting
(Based on thickness of Pipe and Plasma Power)
 CNC Control Axis
 5 Axis of X/Y/Z/A/B
X Axis: For cutting torch movement along pipe longitudinal direction;
Y Axis: For controlling pipe CW/CCW rotation;
Z Axis: For managing cutting torch elevation;
A Axis: For tilting cutting torch along pipe radius;
B Axis: For tilting cutting torch along pipe longitudinal direction

CP6/CP7 Φ2000~3000 Friction Roller 6/7 Axis Large CNC Pipe Cutting Machine

More >>

1. The Specialty and Operation of CP6/CP7 Φ2000~3000 Friction Roller Type 6/7 Axis Large CNC Pipe Flame Cutting Machine:

1) When diameter of workpiece is Φ2000mm and above: Φ2500mm and Φ3000mm the 6th V axis and 7th W axis should become active in these Large CNC Pipe Cutting Machine;
2) For the enforcement of 7th W axis in the CNC Pipe Cutting Machine, one row of friction rollers is fixed type, and the other row is movable under motor drive.

 

 

2. Technical Parameters of CP6/CP7 Φ2000~3000 Friction Roller 6/7 Axis Large CNC Pipe Cutting Machine:

  Model of 6/7 Axis Large CNC Pipe Cutting Machine  CP6 - 2000 / L
CP7 - 2500 / L
 CP7 - 3000 / L
  Applicable Workpiece Diameter Range  400/ 500/ 600 ~
 2000/ 2500/ 3000 (mm)
 Applicable Max. Length of Workpiece  6000/ 9000/ 12000/ 15000
 mm
 Applicable Workpiece Thickness Range  6~100 mm for flame cutting;
3 ~ 25mm for plasma cutting
 Applicable Thermal Gas Cutting Speed  200∼800mm/min. for flame cutting
Around 200~ 2000mm/min. for plasma cutting
(Based on thickness of Pipe and Plasma Power)
 Applicable CNC Control Axis  7 Axis of X/Y/Z/A/B/V/W
X Axis: For cutting torch movement along pipe longitudinal;
Y Axis: For managing workpiece revolving;
Z Axis: For lifting and lowering down cutting torch;
A Axis: For tilting cutting torch along workpiece radius;
B Axis: For tilting cutting torch along pipe longitudinal;
V Axis: For moving cutting torch along workpiece radius;
W Axis: For moving pipe supporting rollers along transverse

Related Equipment of CNC Pipe Cutting Machine

As equipment focusing on round cross section shape pipe/tube/ tanks, the main related equipment with CP series CNC Pipe Flame Plasma Cutting Machine are:
1. Welding Rotator: For fabricating workpiece into finished pipe;
2. CNC Pipe Beam End Face Milling Machine: For polishing one end or both ends of pipe after fabrication.

Large CNC Pipe Cutting Machine
01

5 Axis CNC Pipe Cutting Machine
02

CNC Pipe Cutting Machine
03

Other Series of Products We Own besides CNC Pipe Cutting Machine

CNC Pipe Cutting Machine Blogs

  • ASM series High Speed Automatic Angle Steel Straightening Machine sees Rapid Growth

    CONTENTS 1. Preface; 2. BRIEF on Angle Steel Straightening Machine; 1) Usage of machine; 2) Background of machine; 3) Inception of ASM-series Automatic Angle Steel Straightening Machine made by Wuxi JACK 4) Rapid Growth of ASM-series Angle Steel Straightening Machine 3. ADVANTAGE of Angle Steel Straightening Machine 1) Productivity Increase; 2) Quality Assurance; 3) Return on Investment 4. PROGRESS and P;ROSPECT on Angle Steel Straightening Machine 1) Progress of the ASM-series Angle Steel Straightening Machine 2) Prospect of the ASM-series Angle Steel Straightening Machine Read More

  • 5 Minutes Quick Understanding on Flame Plasma CNC Pipe Cutting Machine

    Purpose of this Blog on Flame Plasma CNC Pipe Cutting Machine:This blog aims on helping readers having a quick understanding and general idea on CNC Pipe Intersection Cutting Machine:The Importance and Wide Application of CNC Pipe Cutting Machine;Evolvement of CNC Pipe Cutting Machine;How to Select Read More

  • The ever largest CNC Pipe Intersection Cutting machine made by JACK exported to U.S.A

    On Dec.20th , 2020, the CNC Pipe Intersection Cutting machine exported to MORROW facility at Midland City Texas U.S.A by Wuxi JACK Technology was accepted at customer site. It is the ever largest in China. The machine is 7-axle CNC control, and can cut holes of any type in the workpiece. Welding bev Read More

Home

WUXI AMASS MACHINERY CO., LTD
WUXI JACK TECHNOLOGY CO., LTD
0510-83297829
English Language: 15852755799; 
Chinese Language: 13621515089
No. 2, Ouyang Road, Luoshe Town, Wuxi City, Jiangsu Province, China
CONTACT US
© Wuxi AMASS Machinery Co., Ltd  2021 All Rights Reserved.
备案证书号:苏ICP备13045244号-1