1 Edge Rounding Machine IMG_20210911_154625

A. The Subject of this Page on Wuxi JACK Plate Edge Rounding Machine:

1. This page is for full round summary outline on Wuxi JACK Edge Rounding and Deburring Machine, which has the alternative name of End Plate Trimming Machine, in the form of excellent graphical text illustration, covering the topics of:

1) Product Range and Main Specifications of Wuxi JACK Edge Rounding and Trimming Machine;
2) Technical Strong Points of Wuxi JACK Plate Edge Rounding Machine;
3) Exceeding Edge Rounding Capability of Wuxi JACK Edge Rounding and Deburring Machine;
4) 2 Types of Mechanical Structure of Wuxi JACK Edge Rounding and Deburring Machine;
5) User Friendly Operation of Wuxi JACK End Plate Trimming Machine;
6) Superior Quality Components of Wuxi JACK Edge Rounding and Trimming Machine;
7) Order to Delivery Value Chain of Wuxi JACK Plate Edge Rounding Machine;


2. Our expectation is, with high efficient reviewing on this web page, customers and anyone who has interest on product group of Edge Rounding and Trimming Machine, can have an overall and comprehensive impression on this superior product of Wuxi JACK, within short time of reviewing;
3. Source: This web page is complied on the basis of power point slides “Wuxi JACK Plate Edge Rounding Machine”.

 

 

B. The Function and Application of Edge Rounding and Trimming Machine:

1. Function: RH series Plate Edge Rounding Machine is for implementing edge deburring and trimming on metal plates and steel structure members, rounding the original sharp edges of workpieces into round angle of R2.5mm, thus achieving purposes of:
 

1) Cleaning and rounding edges of workpieces, making it smooth at the same time;
2) Raising painting adhesion of workpieces;

 

2. Application of RH series Edge Rounding and Deburring Machine:

1) Edge Rounding Machine is widely applied in Machinery Manufacture and Construction Site, where working environment exist certain degree of moisture, or direct contact with water;
2) The typical sites are T Beam fabrication for Shipbuilding, and Port Machinery Production, and Bridge Construction, etc.;

3. A set of Wuxi JACK RH3000 Edge Rounding and Deburring Machine works at ZPMC, the largest Port Machinery Group in China, for carrying out edge rounding on a piece of long ribbed plate unit; (Fig.1)

Fig1 Edge Rounding and Deburring Machine IMG_20210911_154858

4. Working Zone of Wuxi JACK RH3000 Wide Plate Edge Rounding and Trimming Machine. (Fig.2)

Fig2 Edge Rounding and Trimming Machine 22

 

 

 

 

C. For Deep Down Exploration on Business and Technical Details of Wuxi JACK End Plate Trimming Machine and related equipment, please visit thematic product pages of:

1. Edge Rounding Machine;
2. Wide Plate Edge Rounding Machine;
3. Narrow Strip Edge Rounding Machine;
4. T Beam Production Line;
5. Stiffened Plate Element Straightening Machine

D. The General Introduction and Technical View on Wuxi JACK Edge Rounding and Deburring Machine:

Slides 1: The Complete Line of Product and Main Specifications of Wuxi JACK Edge Rounding and Trimming Machine Delivered to Customer:

This page of Slides is for main coverage on Wuxi JACK End Plate Trimming Machine:

 
Wuxi JACK develops and manufactures full range of Plate Edge Rounding Machine for customers:
 

1. Workpiece Range of RH Series Plate Edge Rounding Machine:

1) Metal plate, mainly involving carbon steel plates;
2) Steel Structure working parts: T Beam, H Beam...

 

2. Models of RH Series Edge Rounding and Deburring Machine:

1) This is determined according to width of workpieces, covering the wide range of 150mm to 3000mm;
2) The standard models of Edge Rounding and Trimming Machine covers scope of from RH1000 (Max. width of workpiece is 1500mm), to RH3000 (Max. width of workpiece is 3000mm);
3) RH1000 belongs to narrow plate, or strip plate Edge Rounding Machine;
4) The other larger and wider models, from RH1500 to RH3000, are wide plate Edge Rounding and Trimming Machine;
5) Correspondingly, mechanical structure of RH1000 narrow strip End Plate Trimming Machine differs from that of
larger and wider models of Edge Rounding Machine, as shown in the 2 photos on this page of slides;
3. Thickness of workpieces applicable for Edge Rounding and Deburring Machine is from 10mm to 40mm;
4. Left Photo: Wuxi JACK RH1000 Narrow Strip End Plate Trimming Machine;
5. Right Photo: Wuxi JACK RH3000 Broad Edge Rounding and Deburring Machine working at customer facility.

 

 

Slides 2: The Strong and Delicate Edge Rounding Capacity of Wuxi JACK Edge Rounding and Deburring Machine:

This page of Slides is on working principle and ability of Wuxi JACK Plate Edge Rounding Machine:

 

1. Photos Marked “1”: Workpieces in and from End Plate Trimming Machine:

1) Close up view on edge rounding cavity, and finished plate from Plate Edge Rounding Machine;

2) Working speed is 7200 mm/min., fairly high efficiency;

2. Photo Marked “2”: Edge Rounding Principle of Edge Rounding and Trimming Machine:

1) As can be observed from this sketch, there are 4 pieces of rounding rollers in one set of plate Edge Rounding Machine, forming a cavity surrounding the 4 angles of workpieces;
2) During operation, the 4 pieces of rounding rollers revolve, exerting squeezing force onto both sides edges of workpiece;
3) In this way, the workpiece can have its edges rounded and trimmed in this Edge Rounding Machine;

3. Photo Marked “3”: Strong Edge Rounding Force in Edge Rounding and Deburring Machine:

1) RH series Edge Rounding Machine is a kind of genuine sense hydraulic drive heavy duty equipment: Nearly all the main actions are driven with oil cylinders;
2) This photo shows the 4 pieces of hydraulic cylinders, which are used for driving the 4 pieces of edge rounding rollers in the Plate Edge Rounding Machine;

4. Photo Marked “4”: The Heavy duty Rounding Rollers in Wuxi JACK Edge Rounding and Deburring Machine:

It is made of 12CrMov, which goes through precise machining and rigorous heat treatment, fully guaranteeing strength and intensity of the rounding roller.

 

Slides 3: The 2 Types Mechanical Structure of Wuxi JACK Plate Edge Rounding Machine:

This page of Slides introduces ingenious, appropriate, and solid mechanical frame of Wuxi JACK End Plate Trimming Machine:

 

The 2 photos of this page of Slides demonstrate the 2 types of mechanical structure for RH series Edge Rounding and Deburring Machine:

1. Left Photo: Narrow Plate Strip Edge Rounding and Trimming Machine:

1) When width of workpiece equals to or less than 1000, the both sides squeezing action for edge does not affect flatness of workpiece;
2) So, the Edge Rounding Machine adopts with such type of open structure compact mechanical frame;

2. Right Photo: Broad Plate Edge Rounding and Deburring Machine:

1) When width of workpiece equals to or wider than 1000mm, the both sides squeezing operation for edge rounding will generate center bumpiness of workpiece surface, especially when workpiece is steel plate;
2) For this reason, to keep flatness of workpiece, RH series End Plate Trimming Machine should have box gantry mechanical frame, with 3 pieces of downward pressing rollers installed;
3) During running of the plate Edge Rounding Machine, these 3 pieces of pressing rollers hold the steel plate firmly, guaranteeing flatness of workpiece.

 

Slides 4: The User Friendly Operation of Wuxi JACK End Plate Trimming Machine:

This page of Slides focuses on convenient and precise operation of Wuxi JACK Edge Rounding and Deburring Machine:

 

1. Left Photo 1: HMI (Human Machine Interface) Keying in Process Parameters of Edge Rounding Machine:

1) Operator of the Edge Rounding and Deburring Machine just need to input process control parameter by means of HMI;
2) Its digital display will give real time data during running;
2. Middle Photo 2: Besides operating panel, the End Plate Trimming Machine also has remote pendant, this helps flexible position of operator;
 

3. Right Photo 3: Accommodating Slant Edge of Workpiece in Edge Rounding and Trimming Machine:

1) Sometimes, edge of workpieces does not have perfectly straight 90° perpendicular side, which has negative impact on edge rounding performance of the Edge Rounding Machine;
2) Wuxi JACK Plate Edge Rounding Machine has function accommodating and absorbing such deflection, guarantees satisfactory outcome of the equipment.
 

Slides 5: The Superior Quality of Working Components of Wuxi JACK Edge Rounding and Trimming Machine:

This page of Slides is on excellent quality of working elements of Wuxi JACK Plate Edge Rounding Machine:

 

As an advanced equipment for performing heavy duty edge rounding with delicate control tolerance, Wuxi JACK Edge Rounding and Deburring Machine has strict control on its assemblies and working cells:


1. Photo 1: Rounding Rollers of End Plate Trimming Machine:

1) As introduced previously, its raw material is 12CrMov;

2) During its production, edge rounding rollers are precisely machined first, then rigorously heat treated, making sure rigidity and toughness of its integral body;

 

2. Photo 2: Mounting Bed of Edge Rounding Rollers and Oil Cylinders in Plate Edge Rounding Machine:

1) As can be observed from this photo, mounting bed is another precise and solid component in the Edge Rounding and Deburring Machine;
2) It is made and accurately machined from ZG250-550 casting steel;

 

3. Photo 3: Guiding Rod for Edge Rounding Roller Movement in the Edge Rounding and Trimming Machine:

1) This component determines accurate positioning of edge rounding rollers, and hence edge round precision of the Edge Rounding Machine;
2) This guiding rod is precisely machined in Machining Center, and then chromium-based with heat treatment;

 

4. Photo 4: Sliding Bearing for Guiding Rod in the Edge Rounding and Deburring Machine:

This component is made of copper based alloy, intermingled with graphite, and then precisely machined in Machining Center.


 

Slides 6: The Order to Delivery of Wuxi JACK Edge Rounding and Deburring Machine:

This page of Slides is on lean production value chain of Wuxi JACK Plate Edge Rounding Machine:

 

We pick up 6 photos to show on this page of slides, to exhibit the order to delivery of Wuxi JACK RH series Plate Edge Rounding Machine:

1. Production and commissioning at Wuxi JACK facility;
2. Make delivery to customers;
3. Validation and put into operation of the End Plate Trimming Machine at customer site.


 
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01

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02

Edge Milling Machine
03

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WUXI JACK TECHNOLOGY CO., LTD
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