1 H Beam Assembly Machine 11- IMG_20210423_124419

Wuxi JACK H Beam Assembly Machine, Fitting Up the Most Precise Workpiece for Customer!

Navigation Bar on “H Beam Assembly Machine” 

The Function and Position of H Beam Assembly Machine

 

1. The Input and Output of H Beam Assembly Machine:

1) H Beam Assembly Machine, the full name is H Beam Assembly and Tack Welding Machine, is for performing assembling and tack welding long narrow strip plates into T Beam and H Beam;
2) Input: As can be seen from banner of this page, there is usually a set of CNC Strip Plate Cutting Machine located at the upstream of H Beam Assembly Machine, supplying raw materials of long narrow strip plates, which are served as flanges and web of T Beam and H Beam:
 

Working Site Illustration of Wuxi JACK H Beam Assembly and Tack Welding Machine:

 
Fig 1 H Beam Assembly and Tack Welding Machine 11- IMG_20210423_124419
   

Working Site Front View of H Beam Assembly Machine (T Beam Assembly Machine):

Fig2 T Beam Assembly Machine 17- Backup-IMG_20210423_124439

3) Output: The assembled and tack welded H Beam and T Beam delivered from H Beam Assembly and Tack Welding Machine have standard sizes up to 1500mm, 1800mm, and 2000mm of web height; Or 2500mm web height from special model;

Below photo gives vivid demonstration on working moment of Wuxi JACK H Beam Assembly Machine:

Fig3 H Beam Assembly Machine 10
 
4) Besides producing welding H Beam, H Beam Assembly Machine can also be used as specifically T Beam Assembly Machine, for assembling and tack welding T Beam.
 
 

2. Position of H Beam Assembly and Tack Welding Machine in H Beam Production Machine:

1) In H Beam Production Line, H Beam Assembly and Tack Welding Machine is the first set of essential and indispensable H Beam Production Machine, and also the most complicated one in terms of logic control: It determines directly accuracy and precision of welding T Beam and H Beam produced;
2) This is the reason why H Beam Assembly Machine is the only H Beam Production Machine which has its working process controlled with PLC (Programmable logic controller), together with working speed adjusted by means of VF (Variable frequency drive, or A.C. Inverter).

Different Models and Configuration of Wuxi JACK H Beam Assembly and Tack Welding Machine

The Formation and Main Units of H Beam Assembly Machine

1 H Beam Assembly and Tack Welding Machine 1- IMG_5582
2 H Beam Assembly and Tack Welding Machine 3- IMG_5907
3 H Beam Assembly and Tack Welding Machine 5- IMG_7181
4 T Beam Assembly and Tack Welding Machine 7- IMG_7187
5 H Beam Assembly Machine 9- IMG_7195
6 H Beam Assembly Machine 13- Russian pendant
7 T Beam Assembly Machine 82- IMG_20210712_162409
8 H Beam Assembly Machine 85- IMG_20210712_162536

Working Videos of Wuxi JACK H Beam Assembly and Tack Welding Machine

Hydraulic Drive Precise Assembling Alignment Rollers Validation in Wuxi JACK Z15 H Beam Assembly Machine (T Beam Assembly Machine)

Wuxi JACK Z15 H Beam Assembly and Tack Welding Machine (T Beam Assembly Machine) in Trial Run of T Beam Assembling and CO2 Welding

Wuxi JACK Z15 H Beam Assembly Machine Test its Assembling Section Guiding Bushes during Factory Commissioning

Validate and Confirm Final Straining Force Chain and Sprocket Transmission for Flange and Web In Phase Fitting Up, in Wuxi JACK Z15 H Beam Assembly and Tack Welding Machine

Workshop Commissioning on Wuxi JACK Z15 H Beam Assembly and Tack Welding Machine

Quick View on Working Site of Wuxi JACK Z15 H Beam Assembly and Tack Welding Machine (T Beam Assembly Machine)

Technical Features and Working Process of H Beam Assembly Machine

Outline on Working Features of H Beam Assembly and Tack Welding Machine:

1. Same as H Beam Fabrication Machine, in H Beam Assembly Machine, assembling is implemented in the two stages of:
 

1) The 1st Photo: First, rough positioning and clamping of flange and web by means of hydraulic drive manipulators (The other name is pulling rod box) installed on input conveyor of the H Beam Assembly Machine;
2) The 2nd Photo: Following that, precise positioning and clamping of flange and web by means of hydraulic oil cylinder drive clamping rollers installed on the central working zone of the H Beam Assembly Machine (T Beam Assembly Machine);
3) The 3rd Photo: During assembling and CO2 intermittent welding process, the workpiece (T Beam/ H Beam) is pressed and held firmly by means of the overhead oil cylinder installed in the top gantry of the H Beam Assembly Machine (T Beam Assembly Machine);

2. The general picture of working process of typical set of H Beam Assembly and Tack Welding Machine is shown in the 4th photo;
 

3. CO2 GMAW in H Beam Assembly and Tack Welding Machine:

1) Welding mode in H Beam Assembly and Tack Welding Machine is small to medium current CO2 gas shielded welding, in the form of intermittent tack welding;
2) The nominal max. welding current is 500A, and common seen working current is around 350A;
3) Unlike H Beam Submerged Arc Welding Machine, in H Beam Assembly and Tack Welding Machine, the CO2 generates fairly amounts of fumes and noises. So, operators need to put on proper PPE (Personal protection equipment) for personnel safety purpose.

Put into Use of H Beam Assembly and Tack Welding Machine

1. Layout of H Beam Assembly Machine (T Beam Assembly Machine):
 

Typical set of Z15/ Z18/ Z20 H Beam Assembly and Tack Welding Machine is shown below:

1 H Beam Assembly Machine Layout

 1--- Main frame of the H Beam Assembly Machine;
 2--- Hydraulic drive manipulator (Pulling rod boxes) for the 1st stage fitting up of flange and web
 3--- Input conveyor;
 4--- Output conveyor;
 5--- Electric control system, operating panel of the H Beam Assembly and Tack Welding Machine;
 6--- Hydraulic pump station;
 7--- 2 sets of CO2 GMAW power supply

 

2. Working Site of Wuxi JACK H Beam Assembly Machine (T Beam Assembly Machine) at Customer Site:

  2 H Beam Assembly Machine 12- IMG_20210422_110945  3 H Beam Assembly and Tack Welding Machine 14

 

 

Working Mode and Operation of H Beam Assembly Machine (T Beam Assembly Machine)

1. In H Beam Assembly Machine (T Beam Assembly Machine), there are 3 working modes to choose from:
 

1) MANUAL: This is for starting on the H Beam Assembly Machine during daily work, troubleshooting when problem happens, and commissioning at initiation of the machine operation;
2) Single Cycle: You may understand that, the intermittent tack welding performed in H Beam Assembly Machine is in the way of one segment of welding seam, followed by one segment of no welding, then followed by another segment of welding seam... in such circulation. Correspondingly, during running of the H Beam Assembly and Tack Welding Machine, finishing one segment of welding seam together with its adjacent no welding is called Single Cycle;
3) AUTO: The continuous performing of Single Cycle is called AUTO (Short for Automatic). This should be the normal working mode of H Beam Assembly Machine (T Beam Assembly Machine) at customer site.

2. Operation of the H Beam Assembly and Tack Welding Machine:

 

1) As a kind of fully automatic H Beam Production Machine, all the working actions of H Beam Assembly and Tack Welding Machine are manipulated by means of its operation pendant: (The 1st Photo: English Version and the 2nd Photo: Russian Version), including but not limited to: Power On/ Off; Oil Pump Station Start/ Close; CO2 Welding Velocity Selection and Display; Working Mode Section, etc.;
2) During operation of the H Beam Assembly and Tack Welding Machine, there are 8 choices of welding speed to choose from, in the manner of selecting the 8 optional output frequency section of the A.C. inverter;
3) The real time CO2 tack welding speed is displayed in operation panel of the H Beam Assembly Machine (T Beam Assembly Machine) (The 1st and 2nd Photo);
4) Position of the 2 sets of 45° welding torch can be adjusted by means of handwheel, together with oil cylinder drive slant sliding guided along precise linear rail (The 3rd Photo);
5) Under both working modes of Single Cycle and AUTO, the length of welding seam and no-welding segment can be set up in inverter and PLC, also. This is very useful function for customers to determine their preferred finished workpiece (T Beam/ H Beam, the 4th Photo) produced from the H Beam Assembly Machine (T Beam Assembly Machine).

The Types and Main Specification of Wuxi JACK H Beam Assembly and Tack Welding Machine (T Beam Assembly Machine)

Z series H Beam Assembly and Tack Welding Machine

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1. Classification of H Beam Assembly Machine (T Beam Assembly Machine)

1) Although in theory, for Z series H Beam Assembly and Tack Welding Machine, you can divide it into two branches of Semi-Automatic type (Which means, the precise assembling is made with manual control) and Automatic type, nowadays in practical application, with advancement of technology, nearly all of the customers both in China and Overseas market adopts Fully Automatic H Beam Assembly Machine (T Beam Assembly Machine), to get the optimum level of quality and productivity;
2) So, we can say that there is one type of H Beam Assembly and Tack Welding Machine (T Beam Assembly Machine), with 3 standard models of Z15, and Z18, and Z20.

 

2. Technical Parameters of Z Series H Beam Assembly Machine (T Beam Assembly Machine):

  Standard Model of H Beam
 Assembly Machine
 Z15 / Z18 / Z20
 Max. H Beam Web Height  1500/1800/2000 mm
  Applicable H Beam Web Thickness
 Range
 6∽32 mm
  Applicable H Beam Flange Width
 Range
 200∽800 mm
  Applicable H Beam Flange Thickness
 Range
  6∽40 mm
  Applicable H Beam Length Scope   4000∽12000 mm
 Max. H Beam Weight   20 Ton.
 Assembly and Teck Welding Speed  500 ~ 6000 mm/min., 
 Inverter Control
 Input and Output Conveyor  3 x 2600 mm each
 Working Mode  Manual/Single/Auto
 Web and Flange Alignment Style  Self Alignment (Automatic)
 Tack Welding Style  Automatic CO2 tack welding

Application and Related Equipment of H Beam Assembly Machine

1. As a classical H Beam Production Machine, H Beam Assembly and Tack Welding Machine is a requisite equipment in both Automatic and Semi-Automatic H Beam Production Line;
2. The other two core H Beam Production Machine following it are H Beam Submerged Arc Welding Machine, and H Beam Straightening Machine;
3. As we mentioned at the beginning of this page, there should be a set of CNC Strip Plate Cutting Machine right preceding the H Beam Assembly Machine, to provide flanges and web for T Beam and H Beam production;
4. Another 2 important regular H Beam Production Machine are Beam End Face Milling Machine, and Steel Structure Overturning Equipment;
5. The start-of-art H Beam Assembly Welding Straightening Integral Machine adopts the similar structure of main frame structure as H Beam Assembly Machine (T Beam Assembly Machine), as well as its assembling principle;
6. Besides, H Beam Assembly and Tack Welding Machine can also be applied in T Beam Production Line, serving as set of T Beam Assembly Machine.

H Beam Assembly Machine
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H Beam Assembly and Tack Welding Machine
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T Beam Assembly Machine
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