1 Integral Function H Beam Welding Machine 15

Working Video of Wuxi JACK 

Integral Function H Beam Welding Machine

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Quick View on Position and Category of Integral Function H Beam Welding Machine

1. The Position of Integral Function H Beam Welding Machine:

1) Integral Function H Beam Welding Machine can find its position in any of the facilities in Steel Structure industry, supplying the largest volume of working parts in Steel Structure constructing projects: Welding H Beam (I Beam) and T Beam ranges in height from 200mm to 2000mm;
 

2) You can check a piece of welding H Beam just finished from Wuxi JACK ZHJ8015 Integral Function H Beam Welding Machine:

Fig1 H Beam Fabrication Machine 26

 

3) A piece of welding T Beam delivered from Wuxi JACK ZHJ5010 Integral Function H Beam Welding Machine:

Fig2 Three in One H Beam Welding Machine 57
 
 

4) The design sketch on specifications of welding H Beam available from Integral Function H Beam Welding Machine:

Fig3 Integral Function H Beam Welding Machine

 

2. The Two General Branches of Integral Function H Beam Welding Machine:

1) PHJ Integral Function H Beam Welding Machine:
 

a) This is the earliest developed version of the Pull Through H Beam Welder. It can produce structure members with all kinds of cross section: 

Fig4 Integral Function H Beam Welding Machine

b) To achieve this purpose, the assembling step in PHJ series Integral Function H Beam Welding Machine is made with one side positioning driven with oil cylinder, the other side adjusted by hand;

2) ZHJ Integral Function H Beam Welding Machine:

a) On the basis of PHJ series Pull Through H Beam Welder, ZHJ series Integral Function H Beam Welding Machine was developed specifically aiming on manufacturing symmetric structure members;
b) Here we emphasize that, the relationship between PHJ series and ZHJ series Integral Function H Beam Welding Machine is concurrent products for different application points of customers, not one replacing the other.

The Purpose of this Page on Integral Function H Beam Welding Machine

For Integral Function H Beam Welding Machine, as complement on working videos exhibited in the product pages of:
 

We set up the thematic working video pages, to give more vivid presentation and explanation on Integral Function H Beam Welding Machine:

Working Video of PHJ Category Integral Function H Beam Welding Machine

1) This 42 seconds video was taken at a Chinese steel structure facility, on a set of Wuxi JACK PHJ15 Integral Function H Beam Welding Machine. A piece of H Beam of around 1000mm height was being built out of the Pull Through H Beam Welder;
2) The video was taken from input conveyor of the Integral Function H Beam Welding Machine, all the way to output conveyor, then go to the opposing side of the produced H Beam, finally to operating station where operator stands;
3) You can find the submerged arc welding in process in the Pull Through H Beam Welder, supported with assembling preceding it and straightening it. When the workpiece coming thru the entire set of the Integral Function H Beam Welding Machine, the workpiece is completed building. This is the reason it is named “Pull Through H Beam Welder” as well.

1) This short video was taken at working site of Wuxi JACK PHJ18 Integral Function H Beam Welding Machine;
2) The video starts from the 2 sets of blue color SAW (Submerged arc welding) power supply, which were laid on workshop floor along side main frame of the Pull Through H Beam Welder;
3) Then the camera sweeps through input conveyor of the Integral Function H Beam Welding Machine, and you can find how did the 3 sets of yellow color pulling rod system which are installed on the input conveyor, for gripping the flange and web into the structure of T Beam, for ready on submerged arc welding in the Pull Through H Beam Welder;
4) Finally to the 2 sides C frame with its grid structure in dark blue color, forming up the central working zone of the Integral Function H Beam Welding Machine.

Working Video of ZHJ Category Integral Function H Beam Welding Machine

1) Taken at output conveyor of a set of Wuxi JACK ZHJ8018 Integral Function H Beam Welding Machine, the video reflects how does operator work on this Pull Through H Beam Welder during running of the machine: 2 operators were standing at both sides of the delivered T Beam, checking welding seam, and discussed on it;
2) There was a chair alongside main frame, at operating station of the Integral Function H Beam Welding Machine: It is a user friendly equipment, the most toilful job by operator is loading on and off the workpiece. The remaining jobs for making H Beam T Beam will be taken care by the Pull Through H Beam Welder;
3) The second half of the video was taken overhead right above welding point in the Integral Function H Beam Welding Machine. Checking carefully, you can identify the assembling purpose flat roller, and straightening purpose vertical roller.

1) This video has duration of 43 seconds, a proper time length for recording working condition of a set of Wuxi JACK ZHJ8015 Integral Function H Beam Welding Machine running at a Chinese customer factory;
2) First, at right hand of main frame on the workshop floor, you can find the 2 sets of blue color Chinese brand SAW (Submerged arc welding) power supply equipped with the Pull Through H Beam Welder, the white color control board, as well as the hydraulic pump station, these three types of working groups form the function zone of the Integral Function H Beam Welding Machine;
3) Next, how did operator make adjustment on position of welding flux suctioning tube, the arrangement of welding supplementary cells in the Pull Through H Beam Welder, as well as operating station;
4) From the digital display in the operating panel, you can find the welding speed at that moment was 600 mm/min.

Working Video of Validation on Integral Function H Beam Welding Machine

1) This video was taken during night shift at Wuxi JACK workshop, when having trial run on CO2 GMAW in the ZHJ5010 Integral Function H Beam Welding Machine;
2) This model of Pull Through H Beam Welder is for making super light specifications of H Beam: The web height is up to 500mm, and thickness 5~10mm. So, CO2 GMAW should be adopted in this model of Integral Function H Beam Welding Machine instead of SAW;
3) The video was taken at perfect angle of view, that you can check clearly from it, the symmetrically installed horizontal alignment rollers and its guiding bushes for fixing the flange and web respectively, for clamping the T Beam during CO2 welding in the Integral Function H Beam Welding Machine.

1) This video was taken during the same period at the same site of Wuxi JACK workshop, on the same set of ZHJ5010 Integral Function H Beam Welding Machine. But the shooting angle view is different;
2) Taken at lateral side of the Pull Through H Beam Welder instead of center position as in the previous video, you can check clearly one of the two welding torches in the Integral Function H Beam Welding Machine, especially its position control and modulating mechanism: The 45° sliding and precise guiding rail; The driving motor and transmission lead screw;
3) All these units guarantee high stand and consistent welding quality delivered from the Wuxi JACK Integral Function H Beam Welding Machine.

1) This video was taken at Wuxi JACK facility, during manufacture of the ZHJ series Integral Function H Beam Welding Machine. Operators were validating the assembling group of the Pull Through H Beam Welder;
2) From the video you can find, that there are 3 pairs of alignment rollers guided with bushes at higher position for fixing web, and another 3 pairs of alignment rollers guided with bushes at lower position for fixing flange;
3) Using a small size T Beam as testing part, this set of ZHJ model Integral Function H Beam Welding Machine was being tried on capability of its precise stage assembling function.

1) This set of Wuxi JACK ZHJ model Integral Function H Beam Welding Machine was being tried on its submerged arc welding function group, after installing and assembling the entire set of the Pull Through H Beam Welder;
2) Before delivering the machine to customer, all the outsourced welding units in it, including SAW power supply, welding torch, wire feeder, welding wire flux recycling system, of the Integral Function H Beam Welding Machine should all be tested on its performance, and confirm on their coordinated working. This is the significance of factory validation of the Pull Through H Beam Welder;
3) From the video, you can check the complete set of welding system in this Integral Function H Beam Welding Machine, including earthing clamp clamped onto web of the T Beam.

Working Video of Function Groups in Integral Function H Beam Welding Machine

This short video focuses on a piece of finished T Beam laid on output conveyor of Wuxi JACK PHJ and ZHJ Integral Function H Beam Welding Machine. You can check the good quality and uniform level submerged arc welding seam on the delivered workpiece from the Pull Through H Beam Welder.

1) In this video, a piece of T Beam was being applied with submerged arc welding in Wuxi JACK ZHJ8015 Integral Function H Beam Welding Machine at customer site;
2) You can check from the video that, the workpiece was laid flat on conveyor of the Pull Through H Beam Welder for flat welding, compared with 45° orientation in the single purpose LHA/LHC/LHT H Beam Welding Machine for 45° fillet welding;
3) It is because of integrated function of assembling and straightening in this Integral Function H Beam Welding Machine, and why this Pull Through H Beam Welder is not applicable for making heavy duty H Beam.

1) This video was taken at customer site, during on site installation and commissioning on a set of Wuxi JACK ZHJ5010 Integral Function H Beam Welding Machine;
2) In CO2 gas shielded welding for welding small thickness working parts (Thickness less than 10mm), there is no welding flux covering welding seam. This is the reason that, there are fairly large sum of welding light and fume generated in the Integral Function H Beam Welding Machine, and welding spatter is more obvious in the Pull Through H Beam Welder;
3) For this reason, welding PPE (Personal protection equipment) should be put on by operator all the while, during working of the Integral Function H Beam Welding Machine.

1) This video was taken at a customer of steel structure facility, on Wuxi JACK PHJ15 Integral Function H Beam Welding Machine;
2) The large diameter blue color solid roller beneath the H Beam is transmission roller of the Pull Through H Beam Welder. Which, during its rotation, sending the H Beam forward by means of the friction force generated between the H Beam and the roller;
3) The welding torches and its positioning units keep still during operation of the Integral Function H Beam Welding Machine. With the traveling forward of H Beam in the Pull Through H Beam Welder, the welding torches implement submerged arc welding at both sides of the H Beam.

 

1) This video was taken during a piece of small size H Beam making (Thickness: 10mm; Web height: Around 300mm; Flange width: Around 200mm) in Wuxi JACK PHJ and ZHJ Integral Function H Beam Welding Machine at client company;
2) It was taken at the view angle of the Pull Through H Beam Welder outlet, directly opposite to H Beam cross section. So, you can catch sight of the 2 pieces of upper straightening rollers facing each toward each other at closer distance, although at that time the welded H Beam still not arrived at straightening cell of the Integral Function H Beam Welding Machine;
3) As well as the 2 pieces of welding torch working in symmetry in the further distance. Then, the camera lens moves to the right side of welding point in the Integral Function H Beam Welding Machine.

In this video shooting on a set of Wuxi JACK ZHJ model Integral Function H Beam Welding Machine, many valuable information can be got on its working process:
1) First, at operating zone of the Pull Through H Beam Welder, the 2 pieces of black color SAW (Submerged arc welding) power supply control console were displaying the welding current and voltage at that moment in the Integral Function H Beam Welding Machine: Welding current is around 570A, and welding voltage around 30V, in the form of pointer;
2) This information was also displayed in the 2 sets of blue color SAW power supply itself on the workshop ground, in form of flashing digital display. So, standing at either side of Pull Through H Beam Welder, operator can monitor welding process conveniently;
3) The second half of the video also records clearly straightening unit of the Integral Function H Beam Welding Machine: Not only straightening rollers and its driving cylinder, but also the 2 pieces of measure ruler for adjusting straightening stroke, as well as how do the straightening rollers straighten the welded T Beam with its revolving, in this set of Pull Through H Beam Welder.

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