H Beam Assembly Weld Straighten Integral Machine
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A.     Usage of 3 in 1 H Beam Assembly Welding Straightening Integral Machine:

1.       Other Frequently Used Names of the Welding H Beam Fabrication Machine:

1)      3 in 1 H Beam Assembly Weld Straighten Integral Machine;

2)       Fit Up Full H Beam Fabrication Machine;

3)       Fit Up Full I Beam Fabrication Machine

4)       3 in 1 H Beam Welding Machine;

5)       Integral function H Beam Welding Machine;

2.       Application of 3 in 1 H Beam Welding Machine:

1)       Function: This is new generation automatic welding H Beam production machine, with advanced technique and user friendly operation;

2)       Output: Fit Up Full H Beam Fabrication Machine produces welding T/ I / H Beams with web height from 200mm to 2000mm, welding toe from 6mm to 12mm, the basic working parts applied in Steel Structure construction projects;

3) Design sketch on welding I/ H Beam from Fit Up Full I Beam Fabrication Machine: (Fig.1)

Fig1 3 in 1 H Beam Fabrication Machine 182

4)       Welding T/ H Beams produced from Wuxi JACK Integral function H Beam Welding Machine: (Fig.2,3)

    Fig2 3 in 1 H Beam Assembly Weld Straighten Integral Machine 32



B.    Advantages of Wuxi JACK Fit Up Full H Beam Fabrication Machine:

1.       One Machine Equals Three with 3 in 1 H Beam Assembly Weld Straighten Integral Machine:

This machine integrates functions of original 3 central machines in H Beam Production Line:

1)      H Beam Assembly and Tack Welding Machine;

2)      H Beam Submerged Arc Welding Machine;

3)       H Beam Flange Straightening Machine;

Into single set of equipment;

2.       Huge Financial Benefits of Welding H Beam Fabrication Machine:

In this way, in the field of light to medium duty welding T/ I/ H Beam manufacture, 3 in 1 I Beam Fabrication Machine can save budget for customers in quantitative data:

1)Over 50% machine investment;

2)Over 60% land and utility period cost;

3)Over 60% manual labor;

4)Over 60% variable cost of daily operation, including electricity/ maintenance/ consumables, etc.;

5)       Remove internal logistics unit among the original 3 machines.


C.     Competitive Edges of Wuxi JACK 3 in 1 H Beam Welding Machine:

1)       Earliest Development: PHJ and ZHJ series 3 in 1 H Beam Assembly Welding Straightening Integral machine is superior product of our company. In 2009, Wuxi JACK is the 1st company in industry to upgrade I H Beam Fabrication Machine from concept design to practical use, and put into market;

2)       Top Grade Technique: 3 in 1 I Beam Fabrication Machine developed by Wuxi JACK has overall technical superiorities compared with other supplier’s products, covering the 3 central functions of assembly/ welding/ straightening. For detail, please check product page of H Beam Fabrication Machine;

3)       Leading Market Share: Over the past 2 decades, Wuxi JACK powerful 3 in 1 H Beam Welding Machine is widely welcomed by customers both in China and overseas, especially Russia, Central Asia, Southeast Asia, South America.


D.    Classification on Wuxi JACK 3 in 1 H Beam Assembly Weld Straighten Integral Machine:

1.       Two Series of 3 in 1 I Beam Fabrication Machine:

PHJ series and ZHJ series:

1)       Which differs on flange and web fitting up manner, and hence cross section style of finished T/ I/ H Beam;

2)H Beam cross section from PHJ and ZHJ Integral Function H Beam Welding Machine: (Fig.4)

Fig4 Integral Function H Beam Welding Machine 30


2.       ZHJ series 3 in 1 Fit Up Full H Beam Fabrication Machine:

1)       Focuses on producing symmetric cross section welding T/ I/ H Beam;

2)A set of Wuxi JACK ZHJ15 Fit Up Full I Beam Fabrication Machine fabricates vertical equal lateral length H Beam: (Fig.5)

Fig5 3 in 1 H Beam Assembly Welding Straightening Integral Machine 30

3.       PHJ Series 3 in 1 H Beam Welding Machine:

Manufactures welding T/ I/ H Beam with both equal and unequal length flange.


E.     Technical Characteristics of Wuxi JACK Fit Up Full I Beam Fabrication Machine:

1.       Assembly Unit in Fit Up Full H Beam Fabrication Machine:

1)      PHJ series works in semi-automatic mode: One side of workpiece is driven with hydraulic oil cylinder, and the other side is adjusted manually with handwheel turning;

2)      ZHJ series works in automatic mode, both sides fitting up are driven with hydraulic oil cylinder;

3)       Both PHJ and ZHJ Fit Up Full H Beam Fabrication Machine assembling positioning are guided with precise bushing, aligned with eccentric roller, guaranteeing accurate fitting up flanges with web;

4)       Comparison on Assembling Pressing Rollers of Wuxi JACK and Other Supplier produced Fit Up Full H Beam Fabrication Machine: (Fig.6, 7)

     Fig6 H Beam Assembly Weld Straighten Integral Machine 

2.       Welding Unit in Integral Function H Beam Welding Machine:

1)       SAW (Submerged arc welding) takes majority welding job, fabricating 6mm ~ 40mm flange thickness;

2)      CO2 Welding: This is featured configuration of Wuxi JACK Integral Function H Beam Welding Machine, for fabricating super light T/ I/ H Beams, with flange thickness 3mm ~ 12mm;

3)       Comparison on Welding Torch Position Control Unit in Wuxi JACK and other supplier’s 3 in 1 H Beam Welding Machine: (Fig.8,9)

   Fig8 H Beam Fabrication Machine

3.       Straightening Unit in 3 in 1 H Beam Assembly Welding Straightening Integral Machine:

1)       2 Times Capacity: Wuxi JACK H Beam Fabrication Machine has 2 times straightening capacity than that of other suppliers:

2)       To be specific, Wuxi JACK max. straightening capability is 40mm flange thickness for Q235 carbon steel (Tensile strength 370~ 510 MPa), or 30mm flange thickness for Q345 carbon steel (Tensile strength 510 ~ 600 MPa);

3)       Other supplier max. straightening capability is only 20mm flange thickness for Q235 carbon steel. Can not straighten Q345 carbon steel;

4)       Comparison on Straightening Unit in Wuxi JACK and other supplier’s 3 in 1 H Beam Assembly Welding Straightening Integral Machine: (Fig.10, 11)

  Fig10 H Beam Fabrication Machine


F.      Technical Parameters of Wuxi JACK Integral Function H Beam Welding Machine:

1)       Below are parameters of standard models PHJ and ZHJ series 3 in 1 H Beam Welding Machine;

2)   We also design and produce special specifications based on customer requirement.

3 in 1 H Beam Assembly Welding Straightening Integral Machine

(3 in 1 H Beam Fabrication Machine)

Technical   Parameter

PHJ15

PHJ18

PHJ20

ZHJ8015

ZHJ8018

ZHJ8020

Web Height

200∼1500 mm

200∼1800 mm

200∼2000 mm

200∼1500 mm

200∼1800 mm

200∼2000 mm

Web Thickness

5∼30 mm

6∼32 mm

Flange Width

200∼800 mm

150∼750 mm

Flange Thickness

6∼40 mm

Single Pass Welding Seam Height

8~12 mm

Workpiece Length

3000∼15000 mm

Welding Speed

(Assembly, Straighten same)

200∼1200 mm/min.(VFD)

Machine Size(L×W×H)

28m×4m×4.6m

28m×4m×4.9m

28m×4m×5.1m

28m×4m×4.2m

28m×4m×4.5m

28m×4m×4.8m


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