A. Usage of 3 in 1 H Beam Assembly Welding Straightening Integral Machine:

1. Other Frequently Used Names of Welding H Beam Fabrication Machine:

1) 3 in 1 H Beam Assembly Weld Straighten Integral Machine;

2) Fit Up Full;

3) Integral function 3 in 1 H Beam Welding Machine;

2. Application of 3 in 1 H Beam Welding Machine:

1) Function: This is new generation automatic welding H Beam production machine, with advanced technique and user friendly operation;

2) Output: This machine produces welded T/ I / H Beams with web height from 200mm to 2,000mm, welding toe from 6mm to 12mm, the basic working parts applied in Steel Structure construction projects;

3) Design sketch on welding I/ H Beam: (Fig.1)

4) Welded T/ H Beams produced from Wuxi JACK Integral function H Beam Welding Machine: (Fig.2,3)

B. Advantages of Wuxi JACK Fit Up Full H Beam Fabrication Machine:

1. One Machine Equals Three with 3 in 1 H Beam Assembly Weld Straighten Integral Machine:

This machine integrates functions of original 3 central machines in H Beam Production Line:

1) H Beam Assembly and Tack Welding Machine;

2) H Beam Submerged Arc Welding Machine;

3) H Beam Flange Straightening Machine;

Into single set of equipment;

2.  Huge Financial Benefits of Welding H Beam Fabrication Machine:

In this way, in the field of light to medium duty welding T/ I / H Beam manufacture, 3 in 1 I Beam Fabrication Machine can save budget for customers in quantitative data:

1) Over 50% machine investment;

2) Over 60% land and utility period cost;

3) Over 60% manual labor;

4) Over 60% variable cost of daily operation, including electricity/ maintenance/ consumables, etc.;

5)  Remove internal logistics unit among the original 3 sets of the machines.

C. Competitive Edges of Wuxi JACK 3 in 1 H Beam Welding Machine:

1)  The Earliest Development: PHJ and ZHJ series 3 in 1 H Beam Assembly Welding Straightening Integral machine is superior product of our company. In 2009, Wuxi JACK is the 1^st company in industry to upgrade the machine from concept design to practical use, and put into market;

2) Top Grade Technique: 3 in 1 I Beam Fabrication Machine developed by Wuxi JACK has overall technical superiorities compared with other supplier’s products, covering the 3 central functions of assembly/ welding/ straightening. For detail, please check product page of H Beam Fabrication Machine;

3)  Leading Market Share: Over the past 2 decades, Wuxi JACK powerful 3 in 1 machine is widely welcomed by customers both in China and overseas, especially Russia, Central Asia, Southeast Asia, South America.

D. Classification on Wuxi JACK 3 in 1 H Beam Assembly Weld Straighten Integral Machine:

1.  Two Series of 3 in 1 I Beam Fabrication Machine:

PHJ series and ZHJ series:

1)  Which differs on flange and web fitting up manner, and hence cross section style of finished T/ I / H Beam;

2) H Beam cross section: (Fig.4)

2. ZHJ Series 3 in 1 Fit Up Full H Beam Fabrication Machine:

1) Focuses on producing symmetric cross section welding T/ I/ H Beam;

2) A set of Wuxi JACK ZHJ15 model Fit Up Full I Beam Fabrication Machine fabricates vertical equal lateral length H Beam: (Fig.5)

3.  PHJ Series 3 in 1 H Beam Welding Machine:

As shown in Fig4, PHJ series machine manufactures welded T/ I / H Beam with both equal and unequal length flange.

E. Technical Characteristics of Wuxi JACK Fit Up Full I Beam Fabrication Machine:

1.  Assembly Unit in Fit Up Full H Beam Fabrication Machine:

1) PHJ series works in semi-automatic mode: One side of workpiece is driven with hydraulic oil cylinder, and the other side is adjusted manually with handwheel turning;

2) ZHJ series works in automatic mode, both sides fitting up are driven with hydraulic oil cylinder;

3) Both PHJ and ZHJ machine assembling positioning are guided with precise bushing, aligned with eccentric roller, guaranteeing accurate fitting up flanges with web;

4) Comparison on Assembling Pressing Rollers of Wuxi JACK and Other Supplier produced machine: (Fig.6, 7)

2.  Welding Unit in Integral Function H Beam Welding Machine:

1) SAW (Submerged arc welding) takes majority welding job, fabricating 6mm ~ 40mm flange thickness;

2) CO₂ Welding: This is featured configuration of Wuxi JACK Integral Function H Beam Welding Machine, for fabricating on super light T/ I/ H Beams, with flange thickness 3mm ~ 12mm;

3) Comparison on Welding Torch Position Control Unit in Wuxi JACK and other supplier’s 3 in 1 H Beam Welding Machine: (Fig.8,9)

3. Straightening Unit in 3 in 1 H Beam Assembly Welding Straightening Integral Machine:

1) 2 Times Straightening Capacity: Wuxi JACK machine has 2 times straightening capacity than that of other suppliers:

2) To be specific, Wuxi JACK max. straightening capability is 40mm flange thickness for Q235 carbon steel (Tensile strength 370~ 510 MPa), or 30mm flange thickness for Q345 carbon steel (Tensile strength 510 ~ 600 MPa);

3) Other supplier max. straightening capability is only 20mm flange thickness for Q235 carbon steel. Can not straighten Q345 carbon steel;

4) Comparison on Straightening Unit in Wuxi JACK and other supplier’s 3 in 1 H Beam Assembly Welding Straightening Integral Machine: (Fig.10, 11)

F.  Technical Parameters of Wuxi JACK Integral Function H Beam Welding Machine:

1) Below are parameters of standard models PHJ and ZHJ series 3 in 1 machine;

2) We also design and produce special specifications based on customer requirement.