1 Banner T Beam Assembly Weld Straighten Integral Machine-32

A. The Subject of this Page on Wuxi JACK T Beam Production Line:

1. This page is for rapid overviewing on Wuxi JACK T Beam Production Line and corresponding T Beam Production Machine, in the form of clear illustrated introduction, covering topics of:

1) Advantages and finished T Beam specifications of Wuxi JACK T Beam Production Line;
2) Process route of T Beam Production Line;
3) Main equipment of T Beam Production Machine;
4) T Beam Assembly Welding Straightening Machine;
2. We hope that, after reviewing this web page, customers and anyone who have interest on T Beam Production Line can have an impression with the shortest time spent;
3. This short web page is drafted from PPT Slides “Notes on Wuxi JACK T Beam Production Line”;

 

 

B. The Function and Usage of Steel Structure T Beam Production Line:

1. T Beam Production Line is for making welding T Beam with a group of T Beam Production Machine arranged in order:

Welding T Beam produced from Wuxi JACK T Beam Production Line:(Fig.1)

Fig1 T Beam Production Line 21
 
2. In addition to traditional T Beam Production Line, there is a kind of high efficient individual equipment: T Beam Assembly Welding Straightening Machine, which can replace the whole line for making small to medium duty welding T Beam:

Wuxi JACK T Beam Assembly Welding Straightening Machine working at customer site: (Fig.2)

Fig2 T Beam Assembly Welding Straightening Machine CIMG2633

 

3. 2 Types of T Beam Produced from T Beam Production Line:

Based on application industries of T Beam, there are 2 types of welding T Beam, which has different process technology for its production:
1) T Beam for Steel Structure Use: Similar to welding H Beam, which is fabricated by means of SAW (Submerged arc welding);
2) T Beam for Shipbuilding Use: Such kind of T Beam should have good painting adhesion and strong anti-impact strength (IK value), which should be trimmed with Edge Rounding Machine first, and then fabricated with continuous CO2 welding in T Beam Production Line.

 

C. For Deep Down Exploration on Business and Technical Details of Wuxi JACK T Beam Production Line and related H Beam Production Line, please visit Thematic product pages of:

D. The General Introduction and Technical View on Wuxi JACK T Beam Production Line and T Beam Production Machine:

Slides 1: The Turn Key Project of Wuxi JACK T Beam Production Line Delivered to Customer:

This page of Slides is on general review on advantages and finished product specifications of Wuxi JACK T Beam Production Line:

 

1. Advantages of Wuxi JACK T Beam Production Line:

1) The photo in this page of Slides is a set of CO2 T Beam Welding Machine. It is one of the key T Beam Production Machine deployed in T Beam Production Line;

2) Strong Points: The T Beam Production Line developed by Wuxi JACK has reasonable layout, fluent material flow, user friendly and safe operation, which guarantee both quality and productivity of T Beam Production Line;
3) This is also turn key project for customers: Besides all the related T Beam Production Machine, Wuxi JACK also designs process technology route and layout of the T Beam Production Line for customers;
 

2. Specifications of Shipbuilding Use and Steel Structure Use T Beam Manufactured from T Beam Production Line:

1) In this page of Slides, we also give specifications of Shipbuilding Use T Beam delivered from Wuxi JACK T Beam Production Line;
2) As can be seen from the Slides, Shipbuilding use T Beam is obviously smaller than Steel Structure use T Beam;

3) Comparison on Specifications of T Beam from Steel Structure Use and Shipbuilding T Beam Production Line:

a) T Beam Flange (End Plate) Width: 200 ~ 800 mm (100 ~ 500mm);
b) T Beam Flange (End Plate) Thickness: 6 ~ 40 mm (10 ~ 40mm);
c) T Beam Web (Stiffener) Height: 200 ~ 1500 mm (300 ~ 1000mm);
d) T Beam Web (Stiffener) Thickness: 6 ~ 32 mm (4 ~ 12mm);
e) For Shipbuilding Use T Beam Only: End Plate Radius: R 2.5mm

Slides 2: The Process Technology Route and Related T Beam Production Machine from Wuxi JACK T Beam Production Line:

This page of Slides is on the 4 main steps in making T Beam and corresponding T Beam Production Machine, in Wuxi JACK T Beam Production Line:

 

1. Step 1: Plate Cutting with CNC Strip Plate Cutting Machine of T Beam Production Line:

Steel plate will be cut out in slits of required width and length, serving as Stiffener and End Plate of T Beam in the next following steps;

 

2. Step 2: End Plate Trimming, Deburring and Rounding with Edge Rounding Machine of T Beam Production Line:

1) This step is specifically for making Shipbuilding Use T Beam;
2) Th reason is, when applied for Shipbuilding purpose, the T Beam should have superior painting adhesion capability, which is acquired by means of edge rounding and trimming;
3) So, Edge Rounding Machine is an indispensable T Beam Production Machine, equipped in typical Shipbuilding industry T Beam Production Line;


3. Step 3: T Beam Assembling in T Beam Production Line:

This step plays same role as H Beam assembling in H Beam Production Line, which fits up end plate and stiffener into T Beam, and strengthen it by means CO2 stitch welding;


4. Step 4: T Beam Welding in T Beam Production Line:

1) When making T Beam for Shipbuilding use, the welding technology here is continuous CO2 welding;
2) When making T Beam for Steel Structure use, the welding technology here is SAW (Submerged arc welding).

 

Slides 3: The First 2 Types of T Beam Production Machine in Wuxi JACK T Beam Production Line:

This page of Slides is for illustration on the first 2 steps implemented in Wuxi JACK T Beam Production Line:

 
 

Step 1 T Beam Production Machine: CNC Strip Plate Cutting Machine:

1) This is common point among T Beam Production Line, H Beam Production Line and BOX Beam Production Line: These Steel Structure production line all initiate from plate cutting;
2) Utilizing the 1 ~ 9 sets of strip cutting torch as shown in the photo of this page of Slides, slit plates can be cut out, being used for raw materials of making T Beam;
3) The CNC function is not a must for T Beam Production Line. But, to make the machine with more versatile usage beyond solitary T Beam production, the machine is usually introduced in the style of CNC Strip Plate Cutting Machine.
 

Step 2 T Beam Production Machine: Edge Rounding Machine:

1) RH Series Edge Rounding Machine is requisite equipment applied in nearly all production lines of Shipbuilding, Port Machinery, etc.;
2) Depending on specific application, Edge Rounding Machine has different models: RH3000 (Which means, Max. 3m width plate) for Port Machinery and Bridge Construction;
3) RH1000 Narrow Edge Rounding Machine for T Beam Production Line;
4) The broad plate (RH3000 ~ RH1500) Edge Rounding Machine and narrow plate (RH1000 ~ RH800) Edge Rounding Machine have completely different structure and working style.

Slides 4: The 3rd and 4th Steps and Involved T Beam Production Machine in Wuxi JACK T Beam Production Line:

This page of Slides is on the 2 core steps in T Beam Production Line:

 
The 2 steps and its T Beam Production Machine in this page of Slides are central in the process of T Beam making:
 

Step 3 T Beam Assembly and Tack Welding Machine in T Beam Production Line:

1) This machine has same structure and working style as H Beam Assembly machine, but with only half of cycle time:
2) With only one time of assembling and tack welding, the workpiece does not need to be taken off from the machine first, and then loaded into the T Beam Assembly Machine again, and being assembled with the 2nd piece of flange, or end plate here.

 

Step 4 T Beam Welding Machine in T Beam Production Line:

1) As introduced previously, and shown in photo of this page of Slides, the Shipbuilding use T Beam Welding Machine has completely different structure and welding mode, as H Beam Welding Machine;
2) In Shipbuilding Use T Beam Welding Machine, 4 to 5 sets of welding torch carriages are equipped, which can finish fabrication on 4 to 5 pieces of T Beam at the same time, of smaller size than that of H Beam;
3) Correspondingly, welding technology here is continuous CO2 GMAW, which builds up stronger T Beam from the T Beam Production Line.

Slides 5: The Individual Equipment of T Beam Assembly Welding Straightening Machine Taking the Place of Traditional T Beam Production Line:

This page of Slides is on the new generation of single T Beam Production Machine substituting conventional T Beam Production Line:

 
 

1. Operation Feature: As shown in photo of this page of Slides, a set of Wuxi JACK T Beam Assembly Welding Straightening Machine is delivering welding T Beam in fully automatic way, leaving operator just sitting around for surveillance;
2. Both Types of T Beam Available for Manufacture: Switching between SAW and CO2 GMAW, such T Beam Assembly Welding Straightening Machine can produce T Beam for both Shipbuilding Use and Steel Structure Use;
3. Role Playing: In this respect, this machine is similar to H Beam Assembly Welding Straightening Machine in the field of H Beam production;

4. Advantage and Downside of the T Beam Assembly Welding Straightening Machine:

1) The merits of this machine brought along for customers are listed clearly in quantitative analysis in this page of Slides;
2) In a nutshell, compared with traditional T Beam Production Line, the advantage of T Beam Assembly Welding Straightening Machine lies at its saving cost, on both machine investment and land occupation;
3) The down side is, it produces only 1 piece of T Beam at any moment, instead of 4 to 5 pieces of T Beam in traditional T Beam Production Line.

 

H Beam Production Line
01

CNC Plate Cutting Machine
02

Edge Milling Machine
03

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