1 CNC Control Pipe Beam End Face Milling Machine 116

CNC Beam End Face Milling Machine from Wuxi JACK, Polishing any Shape of Cross Section Workpieces for Customer!

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The Special Capability of CNC Beam End Face Milling Machine

What can CNC Beam End Face Milling Machine do for Customers Compared with Conventional type Equipment?

 

1. The Limitation of Conventional type Beam End Face Milling Machine:

1) In the product page of “Beam End Face Milling Machine”, we mentioned that this product group was originated from Steel Structure use, for end facing on workpieces with right angle cross section shape: H Beam, I Beam, T Beam, BOX Beam, etc. See below photos: 

H Beam End Faced in Wuxi JACK DX1520 Beam End Face Milling Machine

Fig1 Beam End Face Milling Machine 100- BF1515 39
 

BOX Beam End Faced in Wuxi JACK DX3030 Beam End Face Milling Machine

 
Fig2 Beam End Face Milling Machine 53
2) Over the past several years, with the development on technique and application range of the Beam End Face Milling Machine, this equipment is expanded its usage to more industries, for end facing on wider varieties of working parts: Pipes/ Tank structure member with circular shape cross section, or sometimes assorted special shape cross section workpieces. For example as below: 

Special Workpiece Processed in Wuxi JACK DX1520 CNC Beam End Face Milling Machine

Fig3 Beam End Face Milling Machine 56

Pipe Structure Member End Milled in Wuxi JACK3030 CNC Pipe End Facing Machine

 
Fig4 Beam End Face Milling Machine 85- IMG_20140801_080714

2. The Unique Strong Points of CNC Beam End Face Milling Machine:

This is where strength of CNC Beam End Face Milling Machine lies at:

1) By means of conventional Beam End Face Milling Machine, it is time consuming and inconvenient for carrying out facer blade setting and end milling tracing during working, which can not guarantee quality, precision and productivity of the Pipe End Facing Machine. It poses great challenge on the on site management of customer, and there is strict requirement on skill of operator;
2) With the introduction of CNC Beam End Face Milling Machine, any workpiece with special shape of cross section can be machined in the equipment with great ease, consistent process control, attaining the lean production target of optimum combination of Safety, Quality, Quantity, Cost together;
3) Due to it fairly percentage of workpieces are pipe/ tube/ vessel, sometimes customers directly call the equipment Pipe End Facing Machine.
 

3. The Overall Dimension Scope of CNC Beam End Face Milling Machine:

1) In the product pages of “Standard Models Beam End Face Milling Machine” and “Special Sized Beam End Face Milling Machine”, we discussed the classification on the two range of equipment on the reference of workpiece sizes;
2) On this aspect, the CNC Pipe End Facing Machine has its size overlapped with the above two groups of product both: The applicable valid vertical end facing stroke of CNC Beam End Face Milling Machine is from 1000mm up to 3500mm (CNC DX10xx to CNC DX35xx), of which majority models fall within the scope of 1200 mm to 3000 mm (CNC DX10xx to CNC DX35xx).

Wuxi JACK CNC Beam End Face Milling Machine and Conventional Types

The Components of Wuxi JACK Beam End Face Milling Machine and Workpieces

The Finished End Facing made by Wuxi JACK End Facing Machine

1 Beam End Face Milling Machine 3
2 Beam End Face Milling Machine 14
3 Beam End Face Milling Machine 15
4 Beam End Face Milling Machine 137- DX
5 Beam End Face Milling Machine IMG_8279
6 Beam End Face Milling Machine IMG_8287
7 Beam End Face Milling Machine IMG_8301
8 Beam End Face Milling Machine IMG_8766

The Technical Advantages of Wuxi JACK Beam End Face Milling Machine

What do we Talk about Technical Advantages of Wuxi JACK Beam End Face Milling Machine?

1. Below we list two of the technical superiorities of Wuxi JACK Beam End Face Milling Machine: The leading edge in developing CNC control model, and the unique angular facing capability of facer blade;
2. For the powerful milling head equipped in the machine, please check product page of “Standard Models Beam End Face Milling Machine”;
3. For the versatile and reliable working oil cylinder drive workpiece clamp, as well as high precision linear guiderail, please check product page of “Beam End Face Milling Machine”;
4. For the leading capability on developing heavy duty Beam End Face Milling Machine, please check product page of “Special Sized Beam End Face Milling Machine”;

1. Pioneering in Introducing CNC Beam End Face Milling Machine:

Is it necessary to introduce CNC control function into Beam End Face Milling Machine? The answer is definitely YES;

 

1) Over the years ever since its put into market, Beam End Face Milling Machine was generally applied for end facing on H Beam, BOX Beam, Cross Beam,… So, customers of this Beam End Face Milling Machine usually come from Steel Structure and related Industry;
2) Recent years have witnessed the development of structure member application: More and more special cross shape working parts appear and need to be machined, which is difficult for traditional Beam End Face Milling Machine to finish the task: Not only time consuming, but also precision of end facing quality is hard to control;
3) To meet such newly cropping demand from customers, as leading producer of Beam End Face Milling Machine in the market, Wuxi JACK is the first company adopting the numerical control technique onto this equipment, and has get positive feedback from customers;
4) With these strong powerful CNC Beam End Face Milling Machine delivered from Wuxi JACK, you can machine workpieces with any kind of cross section shape for your successful project! Want to know more? Please pay a visit to the blog A set of DX1520 CNC Beam End Face Milling Machine was delivered to Customer and DX3040 CNC Beam End Face Milling Machine.

2. The Angular End Facing in Wuxi JACK Beam End Face Milling Machine:

Now, another powerful ability of Wuxi JACK Beam End Face Milling Machine:

 
1) It is natural to have straight face end milling with this Beam End Face Milling Machine, but it is rare and uncommon to get oblique face end milling performance, or with angle;
2) Is this function important for Beam End Face Milling Machine? Of course. As we mentioned earlier, nowadays, with more diversified requirement on application of structure members, which entails not only special cross section shape, but also slant end face of workpieces demanded; With this function of the Beam End Face Milling Machine, you can get slant face end milling within the scope of 0°~45°, with the same high and consistent standard of machining effect on working parts;
3) So, how to attain such powerful characteristic in Wuxi JACK Beam End Face Milling Machine? As you can find from the above photos, the secret lies in unique design and machined traveling carriage of milling head, the arc T slot cut into its surface;
4) For more detail, please check product DX3050 Large Scale BOX Beam H Beam End Face Milling Machine.

Working Video of Wuxi JACK Beam End Face Milling Machine

For reference: Besides below 6 videos, for more operating videos of Wuxi JACK CNC Beam End Face Milling Machine, please visit the page of: Video of Beam End Face Milling Machine

H Beam End Milling with Wuxi JACK DX1520 CNC Beam End Face Milling Machine

Exterior Look on Wuxi JACK DX1520 CNC Beam End Face Milling Machine

Working at Customer Facility: H Beam End Facing and CNC Monitor with Wuxi JACK DX1520 CNC Beam End Face Milling Machine

Large Size 2m Height BOX Beam Facing with Wuxi JACK DX2030 Beam End Face Milling Machine at Wuxi JACK Workshop

H Beam End Facing and Working Speed Display in Digital Meter with Wuxi JACK Beam End Face Milling Machine

Steel Plate End Milling with Wuxi JACK Light duty DX0820 Beam End Face Milling Machine

Operation of Wuxi JACK CNC Beam End Face Milling Machine

1. Control Principle of CNC Pipe End Facing Machine:

The 1st photo shows control theory of CNC Control Pipe End Facing Machine:

1) The lefthand CNC system is controller of the entire machine, which sends commands to, and receives feedback signals from execution units, during working period of the Pipe End Facing Machine;
2) The middle one 2 sets of servo driver are the communication interface between “Brain” and “Arms and Legs” of the CNC Beam End Face Milling Machine, one for X axis (Horizontal) and one for Y axis (Vertical), which send out the displacement signal to servo motors;
3) The right hand 2 sets of servo motors are executing elements of the CNC Pipe End Facing Machine, which are equipped with encoders for actual position detection;
4) During operation of the machine, based on shape and size of workpiece cross section that to be end faced in the CNC Beam End Face Milling Machine, the CPU of CNC controller calculates and convert it into the format of binary command to servo driver of servo motors, and make analysis based on actual position of facer blade.

 

2. The General Outline on How to Operate a set of CNC Beam End Face Milling Machine:

1) The 2nd and 3rd photos indicate CNC operating interface of the CNC Control Pipe End Facing Machine. Operator can select the form of machining trace from library embedded in the CNC, and key in the dimension data;
2) For complicated workpieces, the file of part can be copied into the CNC controller directly, and CNC controller will convert it into executing program that can be implemented in the CNC Beam End Face Milling Machine;
3) During operation, screen of CNC controller will display real time data of machining trace happened in the machine, and operator can observe the progress of end facing in the CNC Control End Face Milling Machine all the times. You can also check the working process of the machine from the previous segment of working video;
4) The 4th photo was taken on a piece of typical workpiece that is suitable for being machined in the CNC Beam End Face Milling Machine;
5) For more detailed introduction, please check products of CNC-DX1520, and CNC-DX3530, and CNC-DX3535  CNC Beam End Face Milling Machine.

The General Assortment of Wuxi JACK Beam End Face Milling Machine

The distinguishment on Beam End Face Milling Machine is based on sizes and cross section types of workpieces:

1. Standard Models Light to Medium duty Beam End Face Milling Machine: DX08xx ~ DX15xx;
2. Medium to Large sizes Beam End Face Milling Machine: DX20xx ~ DX35xx;
3. Large size Heavy duty Beam End Face Milling Machine: DX40xx ~ DX60xx;
4. CNC Beam End Face Milling Machine: CNC DX10xx ~ CNC DX35xx;
5. Complex Welding and Facing Center: CNC DX12xx ~ CNC DX35xx;

Navigation Bar on “General Assortment of Wuxi JACK Beam End Face Milling Machine”

2. Medium to Large size Beam End Face Milling Machine:

More >>

1. Outline on Medium to Large Size Beam End Face Milling Machine:

1) This range of product is used for end milling on relative large sizes of Tanks, Pipe Structure Members, Steel Structure Members, etc.;
2) The common seen models are DX2040, and DX3030, and DX3040 Beam End Face Milling Machine;
3) For more interesting information, please visit product page of “Special Sized Beam End Face Milling Machine”.

 

 

2. Technical Parameters of Medium to Large Size Beam End Face Milling Machine:

 Applicable Workpiece Cross
 Section Height Range of Beam
 End Face Milling Machine
 2000 ~ 3500 mm  
 Adjustable End Milling Working
 Speed in Horizontal Direction
 150 ~ 800 mm/min.  VFD Inverter
 Idle Running Speed of
 Millinging Carriage in Horizontal
 and Vertical Direction
 1200 mm/min.  Default setting is the
 fixed speed
 Adjustable End Milling Working
 Speed in Vertical Direction
 150 ~ 800 mm/min.  VFD Inverter
 Power of Milling Head
 Horizontal Way Drive Motor
 3 kW Variable frequnecy motor
 Power of Milling Head Vertical
 Way Drive Motor
 4 kW  
 Guide Way of Milling Carriage
 in Horizontal and Vertical
 Direction
 Heavy duty Precise Linear Guiderail,
 assembled onto machine base bed and
 column
 Milling Head Power of Beam
 End Face Milling Machine
 7.5 kW  Made in China
 Hydraulic Oil Cylinder Drive
 Workpiece Clamping Rack
 1 Group  Conventional or Special
 made Worktable and
 Racks

1. Standard Sizes Light to Medium duty Beam End Face Milling Machine

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1. Outline on Standard Sizes Light to Medium duty Beam End Face Milling Machine

1) This range of product has the largest using volume in practical application, and is the origin of DX series Beam End Face Milling Machine;
2) It is used for end facing conventional sizes steel structure members with regular right angle cross section: H Beam, I Beam, Cross Beam, BOX, Beam, T Beam, etc.;
3) The common seen models are DX0820, and DX1010 and DX1215, and DX1416, and DX1520 Beam End Face Milling Machine;
4) For more interesting information, please visit product page of “Standard models Beam End Face Milling Machine”.

 

2. Technical Parameters of Standard Sizes Beam End Face Milling Machine:

 Applicable Workpiece Cross
 Section Height Range
 of Beam End Face Milling
 Machine
 800 ~ 1,500 mm  
 Adjustable End Milling
 Working Speed in Horizontal
 Direction
 150 ~ 800
 mm/min.
Inverter VFD
 Idle Running Speed of
 Millinging Carriage in
 Horizontal and Vertical
 Direction
 1200 mm/min. Default setting is the fixed
speed
 Adjustable End Milling
 Working Speed in Vertical
 Direction
 150 ~ 800
 mm/min.
Inverter VFD
 Power of Milling Head
 Horizontal Way Drive Motor
 2.2 kW  Variable frequnecy motor
 Power of Milling Head Vertical
 Way Drive Motor
 3 kW  
 Guide Way of Milling Carriage
 in Horizontal and Vertical
 Direction
 Heavy duty Precise Linear Guiderail, assembled
 onto machine base bed and column
 Milling Head Power of Beam
 End Face Milling Machine
 7.5 kW  Made in China
 Hydraulic Oil Cylinder Drive
 Workpiece Clamping Rack
 1 Group  Conventional or Special
 made Worktable and Racks

3. The Large size Heavy duty Beam End Face Milling Machine

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1. Outline on Medium to Large Size Beam End Face Milling Machine:

1) This range of product is applied in large scale projects for raw material processing. The effective height of workpieces in Heavy duty Beam End Face Milling Machine can be up to 4m to 6m. One of great challenge on developing this huge size of machine is its sturdy and durable mechanical machine frame, as you can check from the lefthand photo;
2) The common seen models of the equipment are DX4060, and DX4080, and DX5080, and DX6080 Heavy duty Beam End Face Milling Machine;
3) For more interesting information, please visit product page of “Special Sized Beam End Face Milling Machine”.

 

2. Technical Parameters of Large Size Heavy duty Beam End Face Milling Machine:

 Applicable Workpiece Cross
 Section Height Range
 4,000 ~ 6,000 mm  
  Adjustable End Milling Working
 Speed in Horizontal Direction
 150 ~ 800 mm/min. Inverter VFD
  Idle Running Speed of Millinging
 Carriage in Horizontal and
 Vertical Direction
 1200 mm/min. Default setting is the fixed
speed
  Adjustable End Milling Working
 Speed in Vertical Direction
 150 ~ 800 mm/min. Inverter VFD
 Power of Milling Head Horizontal
 Way Drive Motor in Heavy duty
 Beam End Face Milling Machine
 4 kW  Variable frequnecy motor
 Power of Milling Head Vertical
 Way Drive Motor in Heavy duty
 Beam End Face Milling Machine
  5.5 kW  
 Guide Way of Milling Carriage in
 Horizontal and Vertical Direction
 Heavy duty Precise Linear Guiderail, assembled onto machine base bed and column
  Milling Head Power  7.5 / 9.3/ 11 kW  Made in China

4. The CNC Beam End Face Milling Machine

More >>

1. Outline on CNC Control Pipe End Facing Machine:

1) We have explored the strength, uniqueness, application scope and operation of this range of Pipe End Facing Machine;
2) Servo motor replaces ordinary motor for driving of milling head. This is the reason that, CNC Beam End Face Milling Machine is confined to light duty to medium duty of the equipment models;
3) With the adoption of CNC controller, the inverter is not necessary in electrical control system of the machine. Speed control is managed CNC controller during working of the CNC Beam End Face Milling Machine;
4) In practical use, the common seen models are CNC-DX1520, and CNC-DX3030, and CNC-DX3040, and CNC-DX3530 CNC Beam End Face Milling Machine.

 

2. Technical Parameters of CNC Beam End Face Milling Machine:

 System of CNC Beam End Face Milling Machine  Beijing STARTFIRE SF 2100C
 Shanghai FANGLING F 2300/2400/2500
  Applicable Workpiece
 Cross Section Height
 Range
 800 ~ 3500 mm  
  Adjustable End Milling
 Working Speed in
 Horizontal Direction
  100 ~ 800 mm/min. Servo Controller
  Idle Running Speed of
 Millinging Carriage in
 Horizontal and Vertical
 Direction
  1400 mm/min.  Default setting is the
 fixed speed
  Adjustable End Milling
 Working Speed in
 Vertical Direction
  100 ~ 800 mm/min. Servo Controller
 Power of Milling Head
 Horizontal Way Drive
 Motor
  1.5 kW  Servo motor
  Power of Milling Head
 Vertical Way Drive Motor
  2 kW  Servo motor
 Guide Way of Milling
 Carriage in Horizontal
 and Vertical Direction
 Heavy duty Precise Linear Guiderail, assembled
 onto machine base bed and column
 Milling Head Power of
 CNC Beam End Face Milling Machine
 7.5 kW, Made in China
 Hydraulic Oil Cylinder
 Drive Workpiece
 Clamping Rack
 1 Group, Conventional or Special made Worktable and Racks

5. The Welding Structure Member Milling and Facing Center

More >>

1. This is similar to a small scale but sophisticated production line for steel structure use, it is the high end version and combination of CNC Beam End Face Milling Machine;
2. For detailed introduction, please check product Welding Structure Milling and Facing Center DX1540 for Steel Structure Beam.

Application Range and Related Equipment of CNC Beam End Face Milling Machine

1. CNC Beam End Face Milling Machine covers full range of light to medium sizes of workpieces: Pipe, Special Designed Cross Section Structure Member, H Beam, I Beam, Cross Beam, T Beam BOX Beam…
2. This product is usually applied at end of line for polishing on fabricated structure member, in H Beam Production Line, and or T Beam Production Line, and or BOX Beam Production Line, and or H Beam Fabrication Machine;
3. Or deployed at Start of Line for joint of single piece of workpiece into longer joint working parts, working with Welding Rotator, and or Welding Positioner, and or Welding Manipulator, and or Welding Center;
4. For pipe production, another related equipment with CNC Beam End Face Milling Machine is CNC Pipe Cutting Machine.

CNC Control Pipe Beam End Face Milling Machine
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CNC Control Pipe Beam End Face Milling Machine
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CNC Control Beam End Face Milling Machine
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Other series of Products We Own besides Beam End Face Milling Machine

Beam End Face Milling Machine Blogs

  • Application of Facing and Milling Center in Steel Structure Industry

    Subject of this Article:In Steel Structure Industry, workpieces of H Beam/ I Beam/ BOX Beam/ Other long length structure members need to be machined at its both sides, to get certain degree of surface planeness and gloss, prior to the subsequent next step of welding and or installation. H Beam end m Read More

  • Find the Most Applicative Workpiece Fixture in End Face Milling Machine

    Content of this Article:End Face Milling Machine is for end facing on long parts, to get end face of workpieces polished and machined, for the ease of next step welding and or assembly. Based on category of workpieces, End Face Milling Machine can be divided into two broad groups of Pipe end face mi Read More

  • A set of DX1520 CNC H Beam End Face Milling Machine was delivered to Customer by Wuxi JACK

    Subject:Application of numerical control CNC H Beam End Face Milling Machine (The other name: CNC I Beam End Face Milling Machine) sees rapid development over the past several years. This short article explores the Background/ Advantage/ Technical Issues/Prospect of CNC H Beam End Milling Machine.Or Read More

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