1 CNC Control Pipe H Beam End Face Milling Machine 116

Wuxi JACK CNC Pipe I H Beam End Face Milling Machine, any Cross Section Shape Workpieces for Customer!

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Special Capability of CNC Pipe I H Beam End Face Milling Machine

1. Applicable Workpieces of Conventional H I Beam End Face Milling Machine:

 

This series equipment focuses on Steel Structure use, on workpieces of 90° right angle cross section outline: H / I/ T /BOX/ Cross Beam:

1) H Beam in Wuxi JACK DX1520 H I Beam End Face Milling Machine (Fig.1)

Fig1 BOX I H Beam End Face Milling Machine 100- BF1515 39

2) BOX Beam in Wuxi JACK DX3030 H I Beam End Face Milling Machine (Fig.2)

Fig2 CNC Pipe BOX I H Beam End Face Milling Machine 12
 

3) Cross Beam in Wuxi JACK DX1515 H I Beam End Face Milling Machine (Fig.3)

Fig3 BOX I H Beam End Face Milling Machine- 249 IMG_1812

 

2. Extended Demands on H I Beam End Face Milling Machine:

Over the past decades, there comes wider varieties of working parts from more industries: Pipes/ Tanks / Assorted special design workpieces, which has special outline for milling:

1) Special Workpiece in Wuxi JACK DX1520 CNC Pipe I H Beam End Face Milling Machine:(Fig.4)

Fig4 CNC H Beam End Face Milling Machine 44A
 

2) Pipe Structure Member in Wuxi JACK DX3030 CNC Pipe I H Beam End Face Milling Machine: (Fig.5)

Fig5 Pipe H Beam End Face Milling Machine 85- IMG_20140801_080714
 

3. Limitation of Conventional H I Beam End Face Milling Machine on “Special” Workpieces:

Although in theory it can be done in conventional models equipment, the difficulties for customers are:
1) End milling operation takes longer cycle time;
2) End milling operation is not easy to manage, on special outline;
3) Precision of the special outline end milling is difficult to control;
4) Entails stricter requirement on operator skill;

4. Unique Strong Points of CNC Pipe I H Beam End Face Milling Machine:

Comparatively, when using CNC control H I Beam End Face Milling Machine to work on these “special” working parts:
1) Operation is simple and convenient, by just keying in machining program and parameters;
2) More operators are entitled to operate the machine, with quicker training;
3) End milling performance is accurate on any special outline of workpieces;
4) End milling operation is highly efficient and labor saving;

5. Overall Dimension Scope of Wuxi JACK CNC Pipe I H Beam End Face Milling Machine:

1) Applicable Max. vertical end face milling stroke is from 1000mm to 3500mm;
2) The corresponding practicable models are from CNC-DX1010 to CNC-DX3535;
3) For quick understanding on strong points of the product, please visit summary slides: “Wuxi JACK H I Beam End Face Milling Machine Advantage”.

 

 

Wuxi JACK Conventional and CNC Pipe I H Beam End Face Milling Machine

Components and Workpieces of Wuxi JACK H I Beam End Face Milling Machine

The Finished End Facing made by Wuxi JACK End Facing Machine

1 Steel Structure Pipe BOX I H Beam End Face Milling Machine 3
2 Steel Structure Pipe BOX I H Beam End Face Milling Machine 13
3 Steel Structure Pipe BOX I H Beam End Face Milling Machine 15
4 Steel Structure Pipe BOX I H Beam End Face Milling Machine 137
5 Steel Structure Pipe BOX I H Beam End Face Milling Machine 116- IMG_9705
6 Steel Structure Pipe BOX I H Beam End Face Milling Machine 70- IMG_8287
7 Steel Structure Pipe BOX I H Beam End Face Milling Machine 71- IMG_8301
8 Steel Structure Pipe BOX I H Beam End Face Milling Machine 64- IMG_8766

3. Hydraulic Workpiece Secure Brackets in H I Beam End Face Milling Machine:

This unit is especially useful for light and medium duty models, which guarantees reliable and firm end facing operation in the Beam and Pipe End Facing Machine;
 

4. Supplementary Units in H I Beam End Face Milling Machine:

These include:
1) Heavy duty precise linear guiderail for milling head;
2) Lubricating system for transmission units;
3) Stainless steel cascading covers for protection on horizontal machine bed;
4) Operating pendant;
5) Upright leadscrew transmission…, etc.

Technical Strong Points of Wuxi JACK Conventional and CNC Pipe I H Beam End Face Milling Machine

Related Introduction on related pages of the machine:

1. Standard H I Beam End Face Milling Machine:

Wuxi JACK uniquely owned powerful and easy operation milling head;

2. H I Beam End Face Milling Machine:

1) Wuxi JACK versatile and reliable working oil cylinder drive workpiece clamp;
2) Heavy duty high precision linear guiderail for guiding movement of milling head in X/ Y axis;

3. Special Sized H I Beam Pipe End Facing Machine:

Leading capability on developing small and heavy duty large steel structure Beam Pipe End Facing Machine

1. Pioneering in Introducing and Producing High Quality CNC Pipe I H Beam End Face Milling Machine:

Why Introducing CNC control Steel Structure Beam and Pipe End Facing Machine into Market?

1. Traditional Use of the H I Beam End Face Milling Machine:

1) Workpieces: Over the years ever since its inception use, H I Beam Pipe End Facing Machine was generally applied on regular square 90° outline working parts: H/ I/ BOX/ Cross Beam;
2) Application Field: So, customers usually come from Steel Structure and related Industry;

2. New Expectation from Customers on the Steel Structure Beam Pipe End Facing Machine:

1) New Workpieces: Recent years have witnessed development of structure member application: More and more special contour working parts appear;
2) Traditional Machine Shortage: These workpieces are difficult being machined in traditional models: Not only time consuming, but also precision of end facing quality is hard to control;

3. Wuxi JACK Position and Performance in CNC Pipe I H Beam End Face Milling Machine:

Wuxi JACK is the first company adopting numerical control technique into this machine, with lead edges of:
1) Superior quality: High precision and efficiency;
2) User friendly operation: Safe and convenient;
3) Adapting to various nice and harsh working environment;
4) Applicable for wide variety of manufacturing industries: Steel Structure/ Pipe/ Bridge/ Building Construction...;
5) Full line of models, from CNC-DX1010 to CNC-DX3535;
6) Continuous Improvement on the machine;
4. In-depth exploration is related in blog: A set of Wuxi JACK CNC-DX1520 CNC Pipe I H Beam End Face Milling Machine was delivered to Customer.

2. Unique Ability of Angular End Facing in Wuxi JACK H I Beam End Face Milling Machine:

1) Over 90% operation in Steel Structure Beam Pipe End Facing Machine is along vertical end plane of workpieces;
2) 0° ~45° Oblique End Plane Machining is also necessary sometimes, which is only available in Wuxi JACK produced steel structure beam Pipe End Facing Machine;
3) Shown in the above photos, the way Wuxi JACK machine acquiring this function, is by means of 0° ~45° tilting of milling head, along its arc trace T slot cut its mounting carriage.

Working Video of Wuxi JACK H I Beam End Face Milling Machine

For Reference: Besides below 6 videos, for more operating videos of Wuxi JACK CNC Pipe I H Beam End Face Milling Machine, please visit web page of: Video of H I Beam End Face Milling Machine

End face milling on welding H Beam, in Wuxi JACK CNC-DX1520 CNC Pipe I H Beam End Face Milling Machine at customer facility

Static exterior look on Wuxi JACK CNC-DX1520 CNC Pipe I H Beam End Face Milling Machine, at customer workshop, with H Beam clamped in it

Working at customer facility: H Beam End Facing and CNC Monitor Interface, during running of Wuxi JACK CNC-DX1520 CNC Pipe I H Beam End Face Milling Machine

Large Size 2000mm Height BOX Beam End Facing, in Wuxi JACK DX2030 large BOX H I Beam End Face Milling Machine at Chinese workshop

H Beam End Facing, together with its Working Speed Adjustment and Display in Digital Meter, during work of Wuxi JACK DX1520 H I Beam End Face Milling Machine

Steel Plate End Milling in Wuxi JACK Light duty DX0820 Sheet Metal Plate H I Beam End Face Milling Machine

Operation of Wuxi JACK CNC Pipe I H Beam End Face Milling Machine

1. Control Principle of CNC Control Steel Structure Beam Pipe End Facing Machine:

The above 1st photo shows control theory of Wuxi JACK CNC Control Steel Structure Beam Pipe End Facing Machine:

1) The lefthand CNC system is controller of the entire machine, which sends commands to, and receives feedback signals from execution units, during working period of the CNC control steel structure Beam Pipe End Facing Machine;
2) The middle one 2 sets of servo driver are the communication interface between “Brain” and “Arms and Legs” of the CNC Pipe I H Beam End Face Milling Machine: One for controlling X axis (Horizontal) and one for controlling Y axis (Vertical) movement, which send out the displacement signal to servo motors;
3) The right hand 2 sets of servo motors are executing elements of the CNC control steel structure Beam Pipe End Facing Machine, which are equipped with encoders for completing actual position detection;
4) Controlling and Detecting: During operation of the machine, based on shape and size of workpiece cross section that to be end faced in the CNC Pipe I H Beam End Face Milling Machine, the CPU of CNC controller calculates and convert it into the format of binary command to servo driver of servo motors, and make analysis based on actual position of facer blade.

 

2. General Outline on How to Operate a set of CNC Pipe I H Beam End Face Milling Machine:

1) The 2nd and 3rd photos indicate CNC operating interface of the CNC Control steel structure Beam Pipe End Facing Machine. Operator can select the form of machining trace from library embedded in the CNC, and key in the dimension data of working parts;
2) For complicated workpieces, the original file of working part can be copied into the CNC controller directly, and CNC controller will convert it into executing program that can be implemented in the CNC Pipe I H Beam End Face Milling Machine;
3) Real Time Detecting on Machining: During operation, screen of CNC controller will display real time data of machining trace happened in the machine, and operator can observe the progress of end facing in the CNC Pipe I H Beam End Face Milling Machine all the times. You can also check the working process of the machine from the previous segment of working video;
4) Actual Working Site: The 4th photo was taken on a piece of typical workpiece that is suitable for being machined in the Wuxi JACK CNC Pipe I H Beam End Face Milling Machine;

 

General Assortment of Wuxi JACK H I Beam End Face Milling Machine

The distinguishment on Steel Structure H I Beam End Face Milling Machine is based on sizes and cross section types of workpieces:

1. Standard Models Light to Medium duty H I Beam End Face Milling Machine: DX08xx ~ DX15xx;
2. Medium to Large sizes H I Beam End Face Milling Machine: DX20xx ~ DX35xx;
3. Large size Heavy duty H I Beam End Face Milling Machine: DX40xx ~ DX60xx;
4. CNC Pipe I H Beam End Face Milling Machine: CNC DX10xx ~ CNC DX35xx;
5. Complex Welding and Facing Center: CNC DX12xx ~ CNC DX35xx;

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2. Medium to Large size H I Beam End Face Milling Machine:

More >>

1. Outline on Medium to Large Size H I Beam End Face Milling Machine:

1) Applicable Working Parts: This range of product is used for end milling on relatively larger heights of workpieces: Tanks/ Pipe Structure Members/ Steel Structure Members, etc.;
2) The common seen models are DX2040 (Max. vertical stroke is 2000mm)/ DX3030/ DX3040 H I Beam End Face Milling Machine;
3) Workpiece Clamping System is still necessary in this range of machine, shown in righthand photos;
4) Operator station is on motorized elevating platform, considering higher height of machining point, and easy of access by operator, during operation of the steel structure Beam Pipe End Facing Machine, shown in righthand photos.

 

2. Technical Parameters of Medium to Large Size H I Beam End Face Milling Machine:

 Applicable Workpiece Cross
 Section Height Range of H I Beam End Face Milling Machine
 2000 ~ 3500 mm  
 Adjustable End Milling Working
 Speed in Horizontal Direction
 150 ~ 800 mm/min.  VFD Inverter
 Idle Running Speed of
 Millinging Carriage in Horizontal
 and Vertical Direction
 1200 mm/min.  Default setting is the
 fixed speed
 Adjustable End Milling Working
 Speed in Vertical Direction
 150 ~ 800 mm/min.  VFD Inverter
 Power of Milling Head
 Horizontal Way Drive Motor
 3 kW Variable frequnecy motor
 Power of Milling Head Vertical
 Way Drive Motor
 4 kW  
 Guide Way of Milling Carriage
 in Horizontal and Vertical
 Direction
 Heavy duty Precise Linear Guiderail,
 assembled onto machine base bed and
 column
 Milling Head Power of H I Beam End Face Milling Machine  7.5 kW  Made in China
 Hydraulic Oil Cylinder Drive
 Workpiece Clamping Rack
 1 Group  Conventional or Special
 made Worktable and
 Racks

1. Conventional Sizes H I Beam End Face Milling Machine

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1. Outline on Light to Medium duty H I Beam End Face Milling Machine:

1) Importance: This range of product has the largest using volume in practical application, and is the origin of DX series H I Beam End Face Milling Machine;
2) Workpieces: It is used for end facing conventional sizes steel structure members with regular 90° right angle cross section: H / I / Cross / BOX / T Beam, etc.;
3) The common seen models are DX0820/ DX1010/ DX1215/ DX1416/ DX1520 H I Beam End Face Milling Machine;
4) Workpiece Clamping Racks: This is a must and very important unit in this range of the machine, because size and weight of workpieces are relatively small and light.

 

2. Technical Parameters of Standard Sizes H I Beam End Face Milling Machine:

 Applicable Workpiece Cross
 Section Max. Height Range
 of H I Beam End Face Milling Machine
 800 ~ 1,500 mm  
 Adjustable End Milling
 Working Speed in Horizontal
 Direction
 150 ~ 800
 mm/min.
Inverter VFD
 Idle Running Speed of
 Millinging Carriage in
 Horizontal and Vertical
 Direction
 1200 mm/min. Default setting is the fixed
speed
 Adjustable End Milling
 Working Speed in Vertical
 Direction
 150 ~ 800
 mm/min.
Inverter VFD
 Power of Milling Head
 Horizontal Way Drive Motor
 2.2 kW  Variable frequnecy motor
 Power of Milling Head Vertical
 Way Drive Motor
 3 kW  
 Guide Way of Milling Carriage
 in Horizontal and Vertical
 Direction
 Heavy duty Precise Linear Guiderail, assembled
 onto machine base bed and column
 Milling Head Power of H I Beam End Face Milling Machine  7.5 kW  Made in China
 Hydraulic Oil Cylinder Drive
 Workpiece Clamping Rack
 1 Group  Conventional or Special
 made Worktable and Racks

3. Heavy duty Large H I Beam End Face Milling Machine

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1. Outline on Large Steel Structure H I Beam End Face Milling Machine:

1) Applicable Workpieces: This range of machine is applied in large scale projects for raw material processing;
2) The max. effective height of workpieces in Heavy duty H I Beam End Face Milling Machine can be up to 4000mm to 6000mm;
3) One of technical challenge on developing such huge size of machine is its sturdy and durable upright mechanical machine column, as you can check from the lefthand photo;
4) Workpiece Placement is by putting it onto platforms, without additional clamping, because of sufficient weight;
5) The common seen models of the equipment are DX4060/ DX4080/ DX5080/ DX6080 Heavy duty large H I Beam End Face Milling Machine.


 

2. Technical Parameters of Heavy duty Large H I Beam End Face Milling Machine:

 Applicable Workpiece Cross
 Section Height Range
 4,000 ~ 6,000 mm  
  Adjustable End Milling Working
 Speed in Horizontal Direction
 150 ~ 800 mm/min. Inverter VFD
  Idle Running Speed of Millinging
 Carriage in Horizontal and
 Vertical Direction
 1200 mm/min. Default setting is the fixed
speed
  Adjustable End Milling Working
 Speed in Vertical Direction
 150 ~ 800 mm/min. Inverter VFD
 Power of Milling Head Horizontal
 Way Drive Motor in Heavy duty
 Large H I Beam End Face Milling Machine
 4 kW  Variable frequnecy motor
 Power of Milling Head Vertical
 Way Drive Motor in Heavy duty
 Large H I Beam End Face Milling Machine
  5.5 kW  
 Guide Way of Milling Carriage in
 Horizontal and Vertical Direction
 Heavy duty Precise Linear Guiderail, assembled onto machine base bed and column
  Milling Head Power  7.5 / 9.3/ 11 kW  Made in China

4. CNC Pipe I H Beam End Face Milling Machine

More >>

1. Application of CNC Control Steel Structure Beam Pipe End Facing Machine:

1) Applicable Workpieces: Working parts with any types of regular and or special outline;
2) Specification Ranges: Servo motor replaces ordinary motor for driving milling head during operation. This is the reason that, CNC Pipe I H Beam End Face Milling Machine is confined to light to medium duty of equipment models;
3) Applicable Models: From CNC-DX0810 to CNC-DX3535;
4) Working Speed Management: With adoption of CNC controller, the original A.C. inverter is not necessary in electrical control system. Working speed is controlled with CNC controller, in CNC Pipe I H Beam End Face Milling Machine;
5) In practical use, common seen models are CNC-DX1520 / CNC-DX3030 / CNC-DX3040 / CNC-DX3530 CNC Pipe I H Beam End Face Milling Machine.

 

2. Technical Parameters of CNC Pipe I H Beam End Face Milling Machine:

 CNC System of CNC Pipe I H Beam End Face Milling Machine  Beijing STARTFIRE SF 2100C
 Shanghai FANGLING F 2300/2400/2500
  Applicable Max. Workpiece Cross Section Height Range  800 ~ 3500 mm  
  Adjustable End Milling
 Working Speed in
 Horizontal Direction
  100 ~ 800 mm/min. Servo Controller
  Idle Running Speed of
 Millinging Carriage in
 Horizontal and Vertical
 Direction
  1400 mm/min.  Default setting is the
 fixed speed
  Adjustable End Milling
 Working Speed in
 Vertical Direction
  100 ~ 800 mm/min. Servo Controller
 Power of Milling Head
 Horizontal Way Drive
 Motor
  1.5 kW  Servo motor
  Power of Milling Head
 Vertical Way Drive Motor
  2 kW  Servo motor
 Guide Way of Milling
 Carriage in Horizontal
 and Vertical Direction
 Heavy duty Precise Linear Guiderail, assembled
 onto machine base bed and column
 Milling Head Power of
 CNC Pipe I H Beam End Face Milling Machine
 7.5 kW, Made in China
 Hydraulic Oil Cylinder
 Drive Workpiece
 Clamping Rack
 1 Group, Conventional or Special made Worktable and Racks

5. Welding Steel Structure Member Milling and Facing Center

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1. Working Property: This is similar to a small scale but sophisticated production line for steel structure use, it is the high end version and combination of CNC Pipe I H Beam End Face Milling Machine;

2. Composition: Such Milling and Facing Center is usually compose of:

1) 2 to several sets of tailor made CNC Pipe I H Beam End Face Milling Machine;
2) 4 to several sets of tailor made workpiece clamping brackets, depending on max. length of workpieces;
3) 2 to several sets of tailor made tilting turning working tables;
3. One of business case is: Welding Structure Milling and Facing Center DX1540 for Steel Structure Beam.

Application Range and Related Equipment of CNC Pipe I H Beam End Face Milling Machine

1. Application Field and Workpieces of CNC Pipe I H Beam End Face Milling Machine:
 

1) Covers full range of light to medium sizes of workpieces, in all kinds of shape:
2) Pipe/ Special Designed Cross Section Structure Member;
3) H/ I / Cross / T / BOX Beam;
4) Traditional Steel Structure Industry; Pipe Production/ Bridge Construction/ Building...;

2. Working Sites of Conventional and CNC Control H I Beam End Face Milling Machine:

This product is usually applied at end of line for polishing on fabricated structure member, in:
1) H Beam Production Line;
2) T Beam Production Line;
3) BOX Beam Production Line;
4) Or right following H Beam Fabrication Machine;
5) Or deployed at Start of Line for joint of single piece of workpiece into longer joint working parts, working with Welding Rotator, and or Welding Positioner, and or Welding Manipulator, and or Welding Center;
3. When being applied in pipe production, another related equipment with CNC Steel Structure Beam E Pipe End Facing Machine is CNC Pipe Cutting Machine.

CNC Control Pipe Beam End Face Milling Machine
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CNC Control Pipe Beam End Face Milling Machine
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CNC Control Beam End Face Milling Machine
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FAQ on CNC Pipe I H Beam End Face Milling Machine

  • Q From customer perspective, when to select conventional H I Beam End Face Milling Machine, and when to select CNC Pipe I H Beam End Face Milling Machine?

    A
    1. When all of workpieces, or over most majority, have cross section shape of 90° angle contour: H/ I/ Cross/ T/ BOX Beam, customer can consider selecting conventional H I Beam End Face Milling Machine;
    2. If fairly percentage of workpieces have round or even “special” cross section shape, for example, pipes/ tanks/ special designed steel structure workpieces, then CNC Pipe I H Beam End Face Milling Machine is the best choice for customers.
     

  • Q What is Applicable Size Ranges of Working Parts in Wuxi JACK CNC Pipe I H Beam End Face Milling Machine?

    A When height of workpieces is within the scope of 1000mm up to 3500mm, this is suitable for CNC Pipe I H Beam End Face Milling Machine.

  • Q Besides high precision and high efficiency, are there any strong points with CNC Pipe I H Beam End Face Milling Machine?

    A Below are additional benefits of CNC Pipe I H Beam End Face Milling Machine for customers:
    1. Safe and convenient operation: Over 90% operation will be completed by managing CNC controller, and operator does not need to stand on operating platform of the machine;
    2. More comfortable maintenance: The potential failure points is reduced to minimum level. So, daily service grows more simple and easy;
    3. Training period on operator is greatly reduced: Being shifted from end face milling, to emphasis on CNC management.

  • Q What is Wuxi JACK Position in the Application Field of CNC Pipe I H Beam End Face Milling Machine?

    A
    1. Wuxi JACK is the first company in the industry to develop and put into market CNC control H I Beam End Face Milling Machine;
    2. Wuxi JACK is the best company in the industry to provide full line of CNC control H I Beam End Face Milling Machine for customers: Quality/ Performance/ Financial Benefits/ Service;
    3. Wuxi JACK has the largest market share in the industry to deliver CNC control H I Beam End Face Milling Machine.

Other series of Products We Own besides H I Beam End Face Milling Machine

1. Application of DX1520 H Beam End Face Milling Machine:
2. Function Briefs of DX1520 H Beam End Face Milling Machine for Steel Structure Member:  Precise Linear Guiderails of both directions for Precision Guarantee / Working Speed Control / Working Tool of Powerful Milling Head/ Operation / Workpiece Clamp 
3. Technical Parameters of DX1520 H Beam End Face Milling Machine:
0
0
Friction roller type; For large scale pipe
0
0

Steel Structure BOX I H Beam End Face Milling Machine Blogs

  • Find the Most Applicative Workpiece Fixture in End Face Milling Machine
    What does the Workpiece Fixture Mean for H Beam End Face Milling Machine? Any Factors affecting Design of the Workpiece Fixture in H Beam and Pipe End Face Milling Machine? Generalization on Structure of the Workpiece Fixture in H Beam End Face Milling Machine Several Exemplifications on Workpiece Fixture in H Beam End Face Milling Machine Read More
  • A set of DX1520 CNC H Beam End Face Milling Machine was delivered to Customer by Wuxi JACK
    Origin: Why Introducing CNC I Beam End Face Milling Machine? Advantages: The Merits of CNC Steel Structure End Face Milling Machine Technical Issues: The Analysis on Technical Specialty and Operation of CNC H Beam End Face Milling Machine Prospect: What is the Future of CNC H Beam End Face Milling Machine Summary on Wuxi JACK CNC H Beam End Face Milling Machine Read More
  • Application of Facing and Milling Center in Steel Structure Industry
    What is Steel Structure Milling and Facing Center? Why there is Demand on Steel Structure Milling and Facing Center? Constitutes and Technical Overview of Steel Structure Milling and Facing Center Application Case of Steel Structure Milling and Facing Center by Wuxi JACK Read More

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