1 Welding Positioner 100_6743

Special Made Welding Positioner from Wuxi JACK, Professional Solution for Professional Customer!

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What is Special Made Welding Positioner and its Usage?

1. The Classification and Definition on Special Made Welding Positioner:

1) Welding Positioner with structure and function other than standard and common seen rotary welding table can be defined as special made;
2) Here we classify the five main groups of Two Axis Revolving and Tilting Welding Positioner, Three Axis Elevating type Welding Positioner, Single Axis Rotary Welding Table, Servo Drive Welding Positioner, Head and Tail Welding Positioner as standard Welding Positioning Equipment;
3) So, special made Welding Positioner is kind of niche product, which has unique appearance and extended capability to meet personalized requirement from customer.


2. The Characteristic on Special Made Welding Positioner:

Special made Welding Positioner is diversified product with various structure and function, originated from standard Welding Turning Table. In this page, we give 3 specific types of special made Welding Positioner as example:
1) PR model Welding Pipe Rotator;
2) Square Rotary Welding Table with Tailor made Welding Fixture;
3) Splitting type Double Welding Turntable Vertical Rotary Welding Positioner

 Fig1 Welding Positioner

PR model Welding Pipe Rotator

Fig2 Welding Positioner

Square Rotary Welding Table with Tailor made Welding Fixture

Fig3 Welding Positioner IMG_1351

Splitting type Double Welding Turntable Vertical Rotary Welding Positioner

Special Made Welding Positioner and Standard Welding Turning Table Manufactured by Wuxi JACK

Developing Special Made Welding Positioner at Wuxi JACK

Large Variety in Special Made Welding Positioner at Wuxi JACK:

 

What is the Position of Special Made Welding Positioner?

 
 

1. Importance and Significance of Special made Welding Positioner:
 

1) Special made Welding Positioner is a group of small volume, but high value product in the family of Welding Positioner. In the manufacturing field, standardization and personalization are two aspects for meeting customer demand. Of which standard Rotary Welding Positioner echoes standardization request, while special made Welding Positioner echoes personalization;
2) When talking about Welding Positioner, the first impression coming to your mind maybe Single Table Top Welding Positioner, L type Welding Positioner, Head and Tail Welding Positioner, Rotary Welding Table, which are the four major applied groups of Welding Positioner;
3) At the same time, you can imagine that because of great variety in specific structure working parts to be welded in large numbers of working site, so is also the great variety in specific structures of Rotary Welding Positioner;

 

2. Wuxi JACK Ability on Developing Special made Welding Positioner:

1) It may not difficult to design and produce common seen structure of Welding Positioner, but surely there exist challenge in developing special made Welding Positioner;
2) In this field, Wuxi JACK always takes the lead in delivering diversified special made Welding Positioner of various structure and Welding turntable loading capacity: From the Standing type Pipe Welding Rotator which integrates the function of Welding Positioner and Welding Rotator, to Special Control on Revolving Welding Turning Table Welding Positioner, to different kinds of Welding Fixture type Welding Positioner, and tailor made Head and Tail Welding Positioner… In All, you can always have confidence on design ability of Wuxi JACK.

Working Video of Wuxi JACK Special Made Welding Positioner

The 3 Examples on Special Made Welding Positioner

1. PR model Welding Pipe Rotator;
2. Square Rotary Welding Table with Tailor made Welding Fixture;
3. Splitting type Double Welding Turntable Vertical Rotary Welding Positioner


Let us review the above three kinds of special made Welding Positioner one by one.

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1. PR model Welding Pipe Rotator:

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1. The Applicable Workpiece of PR model Welding Pipe Rotator:

1) PR model Welding Pipe Rotator is developed for being used to fabricate small to medium size pipes, elbows and similar structures of workpieces. Please check below illustration on workpieces of the Welding Pipe Rotator, and working video at the former segment of this page;

Pipe Positioner Workpiece
 

2) Such kind of pipe elbow parts need to be rotated and tilted for its welding process, which can be realized on this PR model Welding Pipe Rotator.

 

2. The Structure of PR model Welding Pipe Rotator:

Please check the right hand design sketch on structure of the Welding Pipe Rotator. PR model Welding Pipe Rotator is combination of Welding Rotator and Rotary Welding Positioner which has three degrees of freedom:
1) On the standing machine table and welding roller bed, there are 2 pairs of welding turning roll, which support working parts and drive it into revolve. This is welding speed of the Welding Pipe Rotator, which is adjustable with variable frequency drive;

2) During working of the Welding Pipe Rotator, to hold the workpiece firmly and prevent it from skidding, there is a pair of overhead welding turning roll, which moves downward based on diameter of the workpieces. This is motor drive also;
3) Besides, the entire set of PR model Welding Pipe Rotator can swing in the range of -45°~ +45° under motor drive. This is the reason we classify this product into the family of Rotary Welding Positioner. In certain respect, it has something in common with HGK Down Pressure type Welding Rotator by Leadscrew.

 


3. The Classification on PR model Welding Pipe Rotator:

Based on applicable diameters of pipe elbows, the PR model Welding Pipe Rotator has two specifications of PR24 and PR40, which is used for welding working parts up to 800mm and 1200mm diameter respectively.

 

4. Technical Parameters of PR model Welding Pipe Rotator:

Below are technical specifications of PR24 and PR40 Welding Pipe Rotator. For diameters out of these ranges, we can deliver custom made Special Made Welding Positioner for customer.

Pipe Welding Rotator Specification

 

 

2. Square Rotary Welding Table with Tailor made Welding Fixture:

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1. The Applicable Workpiece of Square Rotary Welding Table with Tailor made Welding Fixture:

The top one photo at left hand gives one of the workpieces to be welded on this square Welding Turning Table Welding Positioner: Long length light to medium weight electric components, such as cover of electric transformer.


2. The Structure of Square Rotary Welding Table with Tailor made Welding Fixture:

Based on special types of working parts, this Rotary Welding Positioner should meet the demand of:
1) Larger area Welding Turning Table in the shape of square, so that the two pieces of “V” shape welding fixture can be installed on it;
2) There should be a deep pit excavated ahead of the Special Made Welding Positioner, so that there will not be conflict between the large size workpiece and workshop floor, during revolving and tilting of welding turntable;

3) Special designed workpiece welding fixture on the surface of welding turntable;
4) The interlock between revolving and tilting of the Welding Turning Table: Only when the Welding Turning Table is at horizontal flat position can it be tilted, and only when the Welding Turning Table in at vertical position can it be revolved.
For detail, please check product Single Work Table Electric Special Made Welding Positioner with Chuck.


3. Technical Parameters of Square Welding Turning Table with Tailor made Welding Fixture:

Please check detailed technical specification of Special Made Welding Positioner, with 2ton loading capacity tailor made square Rotary Welding Table:

Special Made Welding Positioner specificiation

3. Splitting type Double Welding Turntable Vertical Rotary Welding Positioner:

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1. The Applicable Workpiece of Splitting type Double Welding Turntable Vertical Rotary Welding Positioner:

The working parts to be welded to this type of Rotary Welding Positioner has long length, and regular distributed welding seam. So, only revolve of Welding Turning Table can finish fabrication of the workpiece.


2. The Structure of Splitting type Double Welding Turntable Vertical Rotary Welding Positioner:

1) This Special Made Welding Positioner can be viewed as a set of fixed height Head and Tail Welding Positioner, composed of two sets of Single Axis Electric Variable Speed Welding Positioner;

2) The difference between this special made Welding Positioner with fixed height Head and Tail Welding Positioner lie at:

a) There are no ground fitting rails connecting the two sets of single axis Welding Positioner. Just move any one of the two sets, or both sets when necessary;
b) The two sets of single axis Welding Positioner can together in phase, or work individually, giving more flexibility on arrangement of the Rotary Welding Table.
For detail, please check product Splitting and Freestyle Installation Double Work Table Welding Positioner.


3. Technical Parameters of Splitting type Double Welding Turntable Vertical Rotary Welding Positioner:

Below are technical specifications of Special Made Welding Positioner with Rotary Welding Table of 20ton loading capacity:

Welding Positioner Specification

The Application and Related Equipment of Special Made Welding Positioner

1. Special made Welding Positioner with personalized rotary welding table usually comes in small volume, working for workpieces with special shape, small size and light weight. These parts may come from any one of the manufacturing industries;
2. At customer site, these Special made Welding Positioner may work together with Welding Manipulator, Welding Rotator, and Special Welding Machine, etc. to fulfil its task;
3. The successful running of Special made Welding Positioner need the assistance from Welding Fixture of any tailor made ones.

Welding Turning Table
01

Welding Pipe Rotator
02

Rotary Welding Table
03

Special Made Welding Positioner and Standard Ones Delivered from Wuxi JACK, there is always one fitting for you!

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WUXI AMASS MACHINERY CO., LTD
WUXI JACK TECHNOLOGY CO., LTD
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