1 Welding Positioner 100_6743

Special Made Welding Positioner from Wuxi JACK, Professional Solution for Professional Customer!

Navigation Bar on “Special Made Welding Positioner”

What is Special Made Welding Positioner and its Usage?

 

1. The Classification and Definition on Special Made Welding Positioner:

1) Welding Positioner with structure and function other than standard and common seen rotary welding table can be defined as special made;
2) Here we classify the five main groups of Two Axis Revolving and Tilting Welding Positioner, Three Axis Elevating type Welding Positioner, Single Axis Rotary Welding Table, Servo Drive Welding Positioner, Head and Tail Welding Positioner as standard Rotary Welding Positioner;
3) So, special made Welding Positioner is kind of niche product, which has unique appearance and extended capability to meet personalized requirement from customer.


2. The Characteristic on Special Made Welding Positioner:

Special made Welding Positioner is diversified product with various structure and function, originated from standard Rotary Welding Table. In this page, we give 3 specific types of special made Welding Positioner as example:
1) PR model Welding Pipe Rotator;
2) Square Rotary Welding Table with Tailor made Welding Fixture;
3) Splitting type Double Vertical Rotary Welding Table Welding Positioner

PR model Welding Pipe Rotator

 Fig1 Welding Positioner

Square Rotary Welding Table with Tailor made Welding Fixture

 

Fig2 Welding Positioner

Splitting type Double Vertical Rotary Welding Table Welding Positioner

 

Fig3 Welding Positioner IMG_1351

 

Special Made Welding Positioner and Standard Rotary Welding Table Manufactured by Wuxi JACK

Developing Special Made Welding Positioner at Wuxi JACK

Large Variety in Special Made Welding Positioner at Wuxi JACK:

 

What is the Position of Special Made Welding Positioner?

 
 

1. Importance and Significance of Special made Welding Positioner:
 

1) Special made Welding Positioner is a group of small volume, but high value product in the family of Welding Positioner. In the manufacturing field, standardization and personalization are two aspects for meeting customer demand. Of which standard Rotary Welding Positioner echoes standardization request, while special made Welding Positioner echoes personalization;
2) When talking about Welding Positioner, the first impression coming to your mind maybe Single Table Top Welding Positioner, L type Welding Positioner, Head and Tail Welding Positioner, Rotary Welding Table, which are the four major applied groups of Welding Positioner;
3) At the same time, you can imagine that because of great variety in specific structure working parts to be welded in large numbers of working site, so is also the great variety in specific structures of Rotary Welding Positioner;

 

2. Wuxi JACK Ability on Developing Special made Welding Positioner:

1) It may not difficult to design and produce common seen structure of Welding Positioner, but surely there exist challenge in developing special made Welding Positioner;
2) In this field, Wuxi JACK always takes the lead in delivering diversified special made Welding Positioner of various structure and rotary welding table loading capacity: From the Standing type Pipe Welding Rotator which integrates the function of Welding Positioner and Welding Rotator, to Special Control on Revolving Rotary Welding Table Welding Positioner, to different kinds of Welding Fixture type Welding Positioner, and tailor made Head and Tail Welding Positioner… In All, you can always have confidence on design ability of Wuxi JACK.

Working Video of Wuxi JACK Special Made Welding Positioner

Trial Run on Revolving of Wuxi JACK Pipe Welding Rotator

Trial Run on Tilting of Wuxi JACK Pipe Welding Rotator

Close Observance on Finished Elbow Welding Quality Delivered from Wuxi JACK Pipe Welding Rotator

The 3 Examples on Special Made Welding Positioner

1. PR model Welding Pipe Rotator;
2. Square Rotary Welding Table with Tailor made Welding Fixture;
3. Splitting type Double Vertical Rotary Welding Table Welding Positioner


Let us review the above three kinds of special made Welding Positioner one by one.

Navigation Bar on “Special made Welding Positioner”

1. PR model Welding Pipe Rotator:

More >>

1. The Applicable Workpiece of PR model Welding Pipe Rotator:

1) PR model Welding Pipe Rotator is developed for being used to fabricate small to medium size pipes, elbows and similar structures of workpieces. Please check below illustration on workpieces of the Welding Pipe Rotator, and working video at the former segment of this page;

Pipe Positioner Workpiece
 

2) Such kind of pipe elbow parts need to be rotated and tilted for its welding process, which can be realized on this PR model Welding Pipe Rotator.

 

2. The Structure of PR model Welding Pipe Rotator:

Please check the right hand design sketch on structure of the Welding Pipe Rotator. PR model Welding Pipe Rotator is combination of Welding Rotator and Rotary Welding Positioner which has three degrees of freedom:
1) On the standing machine table and welding roller bed, there are 2 pairs of welding turning roll, which support working parts and drive it into revolve. This is welding speed of the Welding Pipe Rotator, which is adjustable with variable frequency drive;

2) During working of the Welding Pipe Rotator, to hold the workpiece firmly and prevent it from skidding, there is a pair of overhead welding turning roll, which moves downward based on diameter of the workpieces. This is motor drive also;
3) Besides, the entire set of PR model Welding Pipe Rotator can swing in the range of -45°~ +45° under motor drive. This is the reason we classify this product into the family of Rotary Welding Positioner. In certain respect, it has something in common with HGK Down Pressure type Welding Rotator by Leadscrew.

 


3. The Classification on PR model Welding Pipe Rotator:

Based on applicable diameters of pipe elbows, the PR model Welding Pipe Rotator has two specifications of PR24 and PR40, which is used for welding working parts up to 800mm and 1200mm diameter respectively.

 

4. Technical Parameters of PR model Welding Pipe Rotator:

Below are technical specifications of PR24 and PR40 Welding Pipe Rotator. For diameters out of these ranges, we can deliver custom made Special Made Welding Positioner for customer.

Pipe Welding Rotator Specification

 

 

2. Square Rotary Welding Table with Tailor made Welding Fixture:

More >>

1. The Applicable Workpiece of Square Rotary Welding Table with Tailor made Welding Fixture:

The top one photo at left hand gives one of the workpieces to be welded on this square Rotary Welding Table Welding Positioner: Long length light to medium weight electric components, such as cover of electric transformer.


2. The Structure of Square Rotary Welding Table with Tailor made Welding Fixture:

Based on special types of working parts, this Rotary Welding Positioner should meet the demand of:
1) Larger area Rotary Welding Table in the shape of square, so that the two pieces of “V” shape welding fixture can be installed on it;
2) There should be a deep pit excavated ahead of the Special Made Welding Positioner, so that there will not be conflict between the large size workpiece and workshop floor, during revolving and tilting of rotary welding table;

3) Special designed workpiece welding fixture on the surface of rotary welding table;
4) The interlock between revolving and tilting of the Rotary Welding Table: Only when the Rotary Welding Table is at horizontal flat position can it be tilted, and only when the Rotary Welding Table in at vertical position can it be revolved.
For detail, please check product Single Work Table Electric Special Made Welding Positioner with Chuck.


3. Technical Parameters of Square Rotary Welding Table with Tailor made Welding Fixture:

Please check detailed technical specification of Special Made Welding Positioner, with 2ton loading capacity tailor made square Rotary Welding Table:

Special Made Welding Positioner specificiation

3. Splitting type Double Vertical Rotary Welding Table Welding Positioner:

More >>

1. Applicable Workpiece of Splitting type Double Vertical Rotary Welding Table Welding Positioner:

The working parts to be welded to this type of Rotary Welding Positioner has long length, and regular distributed welding seam. So, only revolve of Rotary Welding Table can finish fabrication of the workpiece.


2. Structure of Splitting type Double Vertical Rotary Welding Table Welding Positioner:

1) This Special Made Welding Positioner can be viewed as a set of fixed height Head and Tail Welding Positioner, composed of two sets of Single Axis Electric Variable Speed Welding Positioner;

2) The difference between this special made Welding Positioner with fixed height Head and Tail Welding Positioner lie at:

a) There are no ground fitting rails connecting the two sets of single axis Welding Positioner. Just move any one of the two sets, or both sets when necessary;
b) The two sets of single axis Welding Positioner can together in phase, or work individually, giving more flexibility on arrangement of the Rotary Welding Table.
For detail, please check product Splitting and Freestyle Installation Double Work Table Welding Positioner.


3. Technical Parameters of Splitting type Double Vertical Rotary Welding Table Welding Positioner:

Below are technical specifications of Special Made Welding Positioner with Rotary Welding Table of 20ton loading capacity:

Welding Positioner Specification

The Application and Related Equipment of Special Made Welding Positioner

1. Special made Welding Positioner with personalized rotary welding table usually comes in small volume, working for workpieces with special shape, small size and light weight. These parts may come from any one of the manufacturing industries;
2. At customer site, these Special made Welding Positioner may work together with Welding Manipulator, Welding Rotator, and Special Welding Machine, etc. to fulfil its task;
3. The successful running of Special made Welding Positioner need the assistance from Welding Fixture of any tailor made ones.

Welding Turning Table
01

Welding Pipe Rotator
02

Rotary Welding Table
03

Special Made Welding Positioner and Standard Ones Delivered from Wuxi JACK, there is always one fitting for you!

Web Page Link with Other Wuxi JACK Products besides Welding Positioner

Other series of Products We Own besides Welding Positioner

Rotary Welding Positioner Blogs

  • Application of Facing and Milling Center in Steel Structure Industry

    Subject of this Article:In Steel Structure Industry, workpieces of H Beam/ I Beam/ BOX Beam/ Other long length structure members need to be machined at its both sides, to get certain degree of surface planeness and gloss, prior to the subsequent next step of welding and or installation. H Beam end m Read More

  • Find the Most Applicative Workpiece Fixture in End Face Milling Machine

    Content of this Article:End Face Milling Machine is for end facing on long parts, to get end face of workpieces polished and machined, for the ease of next step welding and or assembly. Based on category of workpieces, End Face Milling Machine can be divided into two broad groups of Pipe end face mi Read More

  • A set of DX1520 CNC H Beam End Face Milling Machine was delivered to Customer by Wuxi JACK

    Subject:Application of numerical control CNC H Beam End Face Milling Machine (The other name: CNC I Beam End Face Milling Machine) sees rapid development over the past several years. This short article explores the Background/ Advantage/ Technical Issues/Prospect of CNC H Beam End Milling Machine.Or Read More

Home

WUXI AMASS MACHINERY CO., LTD
WUXI JACK TECHNOLOGY CO., LTD
0510-83297829
English Language: 15852755799; 
Chinese Language: 13621515089
No. 2, Ouyang Road, Luoshe Town, Wuxi City, Jiangsu Province, China
CONTACT US
© Wuxi AMASS Machinery Co., Ltd  2021 All Rights Reserved.
备案证书号:苏ICP备13045244号-1