1) Welding Positioner with structure and function other than standard and common seen rotary welding table can be defined as special made;
2) Here we classify the five main groups of Two Axis Revolving and Tilting Welding Positioner, Three Axis Elevating type Welding Positioner, Single Axis Rotary Welding Table, Servo Drive Welding Positioner, Head and Tail Welding Positioner as standard Rotary Welding Positioner;
3) So, special made Welding Positioner is kind of niche product, which has unique appearance and extended capability to meet personalized requirement from customer.
Special made Welding Positioner is diversified product with various structure and function, originated from standard Rotary Welding Table. In this page, we give 3 specific types of special made Welding Positioner as example:
1) PR model Welding Pipe Rotator;
2) Square Rotary Welding Table with Tailor made Welding Fixture;
3) Splitting type Double Vertical Rotary Welding Table Welding Positioner
1) Special made Welding Positioner is a group of small volume, but high value product in the family of Welding Positioner. In the manufacturing field, standardization and personalization are two aspects for meeting customer demand. Of which standard Rotary Welding Positioner echoes standardization request, while special made Welding Positioner echoes personalization;
2) When talking about Welding Positioner, the first impression coming to your mind maybe Single Table Top Welding Positioner, L type Welding Positioner, Head and Tail Welding Positioner, Rotary Welding Table, which are the four major applied groups of Welding Positioner;
3) At the same time, you can imagine that because of great variety in specific structure working parts to be welded in large numbers of working site, so is also the great variety in specific structures of Rotary Welding Positioner;
1) It may not difficult to design and produce common seen structure of Welding Positioner, but surely there exist challenge in developing special made Welding Positioner;
2) In this field, Wuxi JACK always takes the lead in delivering diversified special made Welding Positioner of various structure and rotary welding table loading capacity: From the Standing type Pipe Welding Rotator which integrates the function of Welding Positioner and Welding Rotator, to Special Control on Revolving Rotary Welding Table Welding Positioner, to different kinds of Welding Fixture type Welding Positioner, and tailor made Head and Tail Welding Positioner… In All, you can always have confidence on design ability of Wuxi JACK.
1) PR model Welding Pipe Rotator is developed for being used to fabricate small to medium size pipes, elbows and similar structures of workpieces. Please check below illustration on workpieces of the Welding Pipe Rotator, and working video at the former segment of this page;
2) Such kind of pipe elbow parts need to be rotated and tilted for its welding process, which can be realized on this PR model Welding Pipe Rotator.
Please check the right hand design sketch on structure of the Welding Pipe Rotator. PR model Welding Pipe Rotator is combination of Welding Rotator and Rotary Welding Positioner which has three degrees of freedom:
1) On the standing machine table and welding roller bed, there are 2 pairs of welding turning roll, which support working parts and drive it into revolve. This is welding speed of the Welding Pipe Rotator, which is adjustable with variable frequency drive;
2) During working of the Welding Pipe Rotator, to hold the workpiece firmly and prevent it from skidding, there is a pair of overhead welding turning roll, which moves downward based on diameter of the workpieces. This is motor drive also;
3) Besides, the entire set of PR model Welding Pipe Rotator can swing in the range of -45°~ +45° under motor drive. This is the reason we classify this product into the family of Rotary Welding Positioner. In certain respect, it has something in common with HGK Down Pressure type Welding Rotator by Leadscrew.
Based on applicable diameters of pipe elbows, the PR model Welding Pipe Rotator has two specifications of PR24 and PR40, which is used for welding working parts up to 800mm and 1200mm diameter respectively.
Below are technical specifications of PR24 and PR40 Welding Pipe Rotator. For diameters out of these ranges, we can deliver custom made Special Made Welding Positioner for customer.
The top one photo at left hand gives one of the workpieces to be welded on this square Rotary Welding Table Welding Positioner: Long length light to medium weight electric components, such as cover of electric transformer.
Based on special types of working parts, this Rotary Welding Positioner should meet the demand of:
1) Larger area Rotary Welding Table in the shape of square, so that the two pieces of “V” shape welding fixture can be installed on it;
2) There should be a deep pit excavated ahead of the Special Made Welding Positioner, so that there will not be conflict between the large size workpiece and workshop floor, during revolving and tilting of rotary welding table;
3) Special designed workpiece welding fixture on the surface of rotary welding table;
4) The interlock between revolving and tilting of the Rotary Welding Table: Only when the Rotary Welding Table is at horizontal flat position can it be tilted, and only when the Rotary Welding Table in at vertical position can it be revolved.
For detail, please check product Single Work Table Electric Special Made Welding Positioner with Chuck.
Please check detailed technical specification of Special Made Welding Positioner, with 2ton loading capacity tailor made square Rotary Welding Table:
The working parts to be welded to this type of Rotary Welding Positioner has long length, and regular distributed welding seam. So, only revolve of Rotary Welding Table can finish fabrication of the workpiece.
1) This Special Made Welding Positioner can be viewed as a set of fixed height Head and Tail Welding Positioner, composed of two sets of Single Axis Electric Variable Speed Welding Positioner;
a) There are no ground fitting rails connecting the two sets of single axis Welding Positioner. Just move any one of the two sets, or both sets when necessary;
b) The two sets of single axis Welding Positioner can together in phase, or work individually, giving more flexibility on arrangement of the Rotary Welding Table.
For detail, please check product Splitting and Freestyle Installation Double Work Table Welding Positioner.
Below are technical specifications of Special Made Welding Positioner with Rotary Welding Table of 20ton loading capacity:
1. Special made Welding Positioner with personalized rotary welding table usually comes in small volume, working for workpieces with special shape, small size and light weight. These parts may come from any one of the manufacturing industries;
2. At customer site, these Special made Welding Positioner may work together with Welding Manipulator, Welding Rotator, and Special Welding Machine, etc. to fulfil its task;
3. The successful running of Special made Welding Positioner need the assistance from Welding Fixture of any tailor made ones.