1- 6 H Beam End Face Milling Machine Advantage 130- QQ图片20141024140651

A. The Subject of this Page on Wuxi JACK Steel Structure Beam End Face Milling Machine:

1. This page is originated from introduction slides on DX series Steel Structure Beam End Face Milling Machine, aims on helping customers have a quick impression on leading edge superiorities of this superior product of Wuxi JACK;

2. Usage of DX Series Inverter or CNC Steel Structure Beam End Face Milling Machine:
 

1) DX/ CNC-DX series Steel Structure Beam End Face Milling Machine is for make end face polish on various types of Steel Structure Members: H Beam/ BOX Beam/ Cross Beam/ Steel Structure Members, Pipes, Irregular Cross Section Parts, etc.;

2) Common seen Workpieces for Wuxi JACK Steel Structure Beam End Face Milling Machine: (Fig.1)

 

Fig1 Steel Structure Beam End Face Milling Machine 10

 

3. For deep down exploration on technical details of Wuxi JACK DX series Inverter or CNC Steel Structure Beam End Face Milling Machine, please visit thematic product pages of:

1) Steel Structure Beam End Face Milling Machine;
2) Standard Models Steel Structure Beam End Face Milling Machine;
3) Special Size Steel Structure Beam End Face Milling Machine;
4) CNC Steel Structure Beam End Face Milling Machine;
5) Video of Steel Structure Beam End Face Milling Machine

B. Advantages of Wuxi JACK Inverter or CNC Steel Structure Beam End Face Milling Machine:

Slides 1 and 2: Full Line of Steel Structure Beam End Face Milling Machine Models for Customer Choice:

These 2 Slides show pictures of some business cases of Wuxi JACK DX series Steel Structure Beam End Face Milling Machine:
1) From the smallest model of DX0810 for end facing on 800mm height and 1000mm width working parts, to the largest model of DX6080 for end facing on 6000mm height and 8000mm width working parts;
2) Involving both conventional inverter control and CNC control of Steel Structure Beam End Face Milling Machine;
3) Wuxi JACK is one of very few companies in the industry and market, who has genuine capability of delivering high standard DX series Steel Structure Beam End Face Milling Machine across models for customers.

Slides 3 and 4: The High Power and User Friendly Operation of Milling Head in Wuxi JACK Steel Structure Beam End Face Milling Machine:

1. Milling head is critical unit in any set of Steel Structure Beam End Face Milling Machine. Wuxi JACK selects the top grade milling head from renowned first class professional producers in the industry:
 

1) Power of milling head in conventional models (DX08xx to DX35xx) is 7.5kW;
2) Power of milling head in Heavy duty Steel Structure Beam End Face Milling Machine is 9.3kW/ 11kW;
3) Comparatively, some suppliers of Steel Structure Beam End Face Milling Machine select 5kW or even 4kW milling head for their machine, which not only has inferior end facing quality, but also much slower working speed;

2. Besides, spindle revolutionary change in milling head of Wuxi JACK Steel Structure Beam End Face Milling Machine is convenient:

1) Just turn the speed lever on face cover of milling head based on indication plate. There is speed indication nameplate on facer cover of milling head;
2) Comparatively, for milling head of some other suppliers machine, operator needs to take off facer cover of milling head, and replace speed gear --- It is time consuming, and not so precise adjusting;
3) Some suppliers even have their milling head with solitary spindle revolutionary speed--- This brings difficulty to customers when run the Steel Structure Beam End Face Milling Machine;
3. The 3rd proficient feature of Wuxi JACK milling head in Steel Structure End Face Milling Machine is, milling head can be turned within the range of 0°~45°. This is exclusive feature of Wuxi JACK. With this powerful feature, even slant end face of structure members can have end facing on Wuxi JACK machines.

Slides 5: Reliable, Smooth, and Precise Guidance and Transmission of Milling Heads in Wuxi JACK Inverter or CNC Steel Structure Beam End Face Milling Machine:

1) As shown in the slides, milling head is guided with heavy duty precise linear guiderail, and lubricated with automatic system, giving the best and longest service of the milling head;
2) These heavy duty precise linear guiderails are assembled precisely on upright column and horizontal bed of the Steel Structure Beam End Face Milling Machine, rendering the best degree of non-deformation and accuracy;
3) Comparatively, some suppliers of the Steel Structure Beam End Face Milling Machine adopts ordinary guiderail, and have the guiderails welded onto mechanical frame instead of assembling--- Although this is low manufacturing cost, it deteriorates precision of end facing greatly.

Slides 6: High Strength and Precise Assembled Mechanical Frame of Wuxi JACK Steel Structure Beam End Face Milling Machine:

1) Mechanical structure is the skeleton of whole set of the machine, which should be strong, with high rigidity, and precision;
2) Especially for the upright column in large size heavy duty Steel Structure Beam End Face Milling Machine: Suppose it does not have sufficient strength, then the whole set of machine can not deliver stable and reliable end facing process;
3) All the mechanical structures of Wuxi JACK Steel Structure Beam End Face Milling Machine have overall dimension of carefully calculated and validated, with sufficient margin;
4) Then, the mechanical frame of these Steel Structure Beam End Face Milling Machine are precisely machined; Strictly heat treated; And finally, accurately assembled.

Slides 7: Wide Variety Ingenious Design Hydraulic Workpiece Clamping Racks in Wuxi JACK Inverter Control or CNC Steel Structure Beam End Face Milling Machine:

1) The design and manufacture of various diversified workpiece clamping system under hydraulic drive is the key technical issues for small to medium sized Steel Structure Beam End Face Milling Machine;
2) Without firm and reliable of workpiece clamping, the end facing job can not be performed consistently. Especially under the condition of irregular shape workpiece, design on its clamping system is of vital importance and a technical difficulty;
3) On this aspect, Wuxi JACK has rick experience and abundant technical accumulation. For detail, please check blog:" Find the Most Applicative Workpiece Fixture in Steel Structure Beam End Face Milling Machine”.

Slides 8: Safe and User Friendly Operation in Wuxi JACK Steel Structure Beam End Face Milling Machine:

1) Design of any automatic running machine should fully consider security and comfort of operator, especially on large heavy equipment such as Steel Structure Beam End Face Milling Machine: This will help making sure high quality and productivity output of end facing operation;
2) There exist certain safety potential risk for running of Steel Structure Beam End Face Milling Machine, especially large models: Squeeze of operator hand; Burnt with sparks from end facing; Difficulty of accessing on milling head... All of these potential points have been identified by Wuxi JACK engineers, and solved it ingeniously.

Slides 9: Capability of Designing and Producing Milling and Facing Center with CNC Steel Structure Beam End Face Milling Machine:

1) Milling and Facing Center is apex of Steel Structure Beam End Face Milling Machine in terms of design and manufacture process technology;
2) Currently in industry, there are only 2 companies who has ability to develop such high end product, and Wuxi JACK is 1 of these 2 companies;
3) The slides show the Milling and Facing Center exported to Belarus from Wuxi JACK in the year of 2014, which is composed of 2 sets of DX1540 CNC Steel Structure Beam End Face Milling Machine, as well as sophisticated hydraulic clamping groups and turning tables. For detail, please visit blog: “Application of Milling and Facing Center in Steel Structure Industry”.

Slides 10: Take the Lead on Developing CNC Steel Structure Beam End Face Milling Machine:

1) CNC Steel Structure Beam End Face Milling Machine is new generation product, which appeared around the year 2015, for extending function of the machine to more diversified types of workpieces, such as pipe, irregular shape, etc.;
2) Traditionally, inverter control Steel Structure Beam End Face Milling Machine did not have satisfactory performance on end facing these “Special” workpieces: Not only precision is difficult to guarantee, but also productivity is low;
3) Now, with the CNC Steel Structure Beam End Face Milling Machine, customers can have any cross section shape workpieces to be end faced in persistent high quality and efficiency;
4) As top level supplier, Wuxi JACK took the lead in developing and successfully producing CNC Steel Structure Beam End Face Milling Machine of various models.

Slides 11: Strong Capability on Manufacturing Large Size Heavy duty Steel Structure Beam End Face Milling Machine:

1) As mentioned in slides 6, manufacture process technology of mechanical frame in heavy duty Steel Structure Beam End Face Milling Machine is a great challenge, to guarantee its rigidity, strength and durability;
2) This is the reason that, very rare company in the industry and market who has genuine ability and experience on producing heavy duty Steel Structure Beam End Face Milling Machine;
3) On this aspect, Wuxi JACK is still the leader: Over the past decade, We have many successful business cases for customers both in China and Overseas market for customers;
4) The models of these heavy duty Steel Structure Beam End Face Milling Machine include: DX4080, DX5080, DX6080, etc.

Slides 12: Superior End Face Milling Quality for all Kinds of Workpieces with Wuxi JACK Steel Structure Beam End Face Milling Machine:

This slides gives wide variety of workpieces that are successfully end faced with Wuxi JACK inverter or CNC Steel Structure Beam End Face Milling Machine.

Slides 13, 14, 15, 16: Broad Customer Base of Wuxi JACK Steel Structure Beam End Face Milling Machine:

These 4 slides give several successful business cases of DX series inverter or CNC Steel Structure Beam End Face Milling Machine, which Wuxi JACK has successfully delivered for customers across the globe, of different models and configurations.
CNC Steel Structure Beam End Face Milling Machine
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CNC Steel Structure Beam End Face Milling Machine
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CNC Steel Structure Beam End Face Milling Machine
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