1) Importance: Welding Positioner is a basic and indispensable type of welding equipment, being applied for automatic and manual welding operation;
2) Task: This Welding Positioning Equipment is for manipulating welding structure members of various structure and dimensions to the optimum position, for the purpose of getting the best ergonomics operating position, and guaranteeing the best welding quality accordingly;
1) 0° ~ 360° rotation of Welding Turntable. The rotating linear speed is welding speed of workpieces in Welding Positioner, which is adjustable with A.C. inverter and displayed in digital form of real time manner:
2) 0° ~ 120° tilting of Welding Turning Table. This swing speed has constant rpm, and in CCW and CW both ways;
3) Up and down movement of Rotary Welding Table. This is not a must function for Welding Positioner, but optional the 3rd axis of 3 axis control Welding Positioning Equipment, such as: L type Welding Positioner/ Head and Tail Welding Positioner:
In practical application, Welding Positioner work in the form of:
1) Not only being applied as individual working Welding Turning Table;
2) But also work together with other important welding equipment: Welding Rotator (Welding Roller Bed), and Welding Manipulator (Welding Column and Boom);
3) Sometimes formed into various tailor designed Welding Center, to fulfil complicated tailor made welding tasks at customer site.
Dividing Way: Based on working principle/ control axis/ loading capacity of Welding Turning Table, and applicable working parts, Welding Positioner has 6 major categories of:
1. HB series Two/ Three Axis Welding Positioner with Single Welding Turning Table: (Fig.4)
2. LBS series L type Welding Positioner with fixed height or elevating function Welding Turntable: (Fig.5)
1) Integral body Head and Tail Welding Positioner: (Fig.6)
2) Splitting structure Head and Tail Welding Positioner: (Fig.7)
1) Horizontal revolve single axis Rotary Welding Table: (Fig.8)
2) Upright revolve single axis Welding Turning Table: (Fig.9)
5. PR Series Pipe Rotating Welding Positioner for welding pipe elbows: (Fig.10)
6. Special design or servo drive Welding Positioner: (Fig.11)
For fabricating on workpiece of various structures/ features/ sizes, Welding Positioner has many variations in terms of:
1) Single Welding Turntable Rotary Welding Positioner: HB series Welding Positioning Equipment;
2) Double Welding Turntable Welding Positioner: This helps the Welding Positioning Equipment being applicable for fabricating on varied length and weight, especially long length of structure member;
1) Light duty Welding Positioner (Rotary Welding Table loading capacity less than 1 Ton);
2) Medium duty Welding Positioner (Welding Turning Table loading capacity 1~ 10 Ton);
3) Heavy duty Welding Positioner (Welding Turntable loading capacity higher than 10 Ton);
1) Fixed height level Welding Turntable of Welding Positioner: The height of the Welding Turning Table is fixed at height level. This is applied for fixed and small to medium height of structure member;
2) Elevating Welding Turntable Welding Positioner: Rotary Welding Table of Welding Positioner can be lifted up or lowered down under either manual and or motor control. This is applied for welding on varying height, especially tall height of structure member;
1) Stationary Rotary Welding Table Welding Positioning Equipment: This is 2 axis control “Simpler” type Head and Tail Welding Positioner;
2) 0° ~ 360° rotating Welding Turntable Head and Tail Welding Positioner: With 3 control axis, the Welding Positioning Equipment is usually applied in large size, heavy duty, for welding on large working parts:
1) Ordinary A.C. motor reducer drive Welding Turning Table: This accounts for over 90% of the Welding Positioner application;
2) Servo motor drive and controlled with CNC system, in high precision Rotary Welding Positioner: This is for tailor made and high precision application of Servo Drive Welding Positioner;
3) Hydraulic oil cylinder drive, for managing on elevation of Rotary Welding Table, in LBS series L type Welding Positioner;
1) Round shape Rotary Welding Table Welding Positioner;
2) Square shape Welding Turning Table in special made Welding Positioner;
3) LBS series L type Welding Positioner;
4) Single revolving axis Welding Turning Table Welding Positioner in horizontal or vertical way;
5) Welding fixture type Welding Positioner;
1) For fabricating on structure members Rotary Welding Positioner: Account for most majority of Welding Positioner use;
2) For fabricating on pipes and elbows: PR models Pipe Rotating Welding Positioner;
There are 1 to 4 working axis, or degree of freedom, in one set of Rotary Welding Positioner:
1) Revolving: 0° ~ 360° Rotary Welding Table in all the types of Welding Positioner;
2) Rotating: 0° ~ 360° Welding Turning Table in lifting type Head and Tail Welding Positioner;
3) Tilting: 0° ~ 120° swing Welding Turntable in all the types of Welding Positioning Equipment, except single axis Rotary Welding Table;
4) Lifting: Within certain stroke, in L type Welding Positioner or Head and Tail Welding Positioner.
1. As summary, with combination of the above mentioned functions and specifications, there are numerous specific models of welding positioner to choose from, for acquiring on the best welding solution for customer;
2. Standard and Special Made All Available: At this section of product family for Welding Positioner, we will have introduction on several models as example. These Rotary Welding Table are just part of the Welding Positioner product group and listed for example. We can design and produce the most fitting Welding Turning Table for customers based on your practical needs.
Brief on Application and Composition of High Precision Servo Drive Rotary Table; The Structure and Usage of 3 Jaw Chuck with Assembled onto Turn Table; Technical View on High Precision Servo Drive Welding Turntable; Summary on Wuxi JACK Turn Table and Other Produces
The Conventional Workpieces Specifications of Wuxi JACK 3 in 1 H Beam Welding Machine; Customer Requirement on Special Specifications Welding H Beam for 3 in 1 H Beam Production Machine; Wuxi JACK Propose to Meet Customer Requirement on 3 in 1 H Beam Assembly Weld Straighten Machine; Summary on Wuxi JACK Strong Capability to Deliver the Most Fitting Vertical H Beam Welder for Customer
Business Case on Communicating 3 in 1 H Beam Fabrication Machine; Technical Features of SAW and CO2 for being Applied in 3 in 1 H Beam Welding Machine; General Guideline on Selecting SAW or GMAW CO2 for H Beam 3 in 1 Fabrication Machine; Technical Comparison between SAW and GMAW CO2 for 3 in 1 H Beam Assembly Welding Straightening Machine; Wuxi JACK Technical Strength on Providing Appropriate Configutation of H Beam 3 in 1 Machine for Customer