1- Banner Ribbed Plate Element Straightening Machine- IMG_3314

A. The Subject of this Page on Wuxi JACK Ribbed Plate Element Straightening Machine:

1. This page is for overall introduction on Wuxi JACK Rib Plate Straightening Machine, which has the other name of Stiffened Plate Unit Straightening Machine, in the form of graphical text illustration, covering the topics of:

1) Usage and Specification of Ribbed Plate Element Straightening Machine;
2) Technical Superiorities of Wuxi JACK Rib Plate Straightening Machine;
3) Powerful Capability of Wuxi JACK Stiffened Plate Unit Straightening Machine;
4) Accuracy and User Friendly Operation of Wuxi JACK Ribbed Plate Element Straightening Machine;
5) Order to Delivery Value Chain of Wuxi JACK Rib Plate Straightening Machine;


2. Our expectation is, with quick reviewing on this web page, customers and anyone who has interest on product group of Ribbed Plate Element Straightening Machine, can have an overall and comprehensive impression on it within short time of reading;
3. Source: This web page is complied on the basis of summary slides “Wuxi JACK Ribbed Plate Element Straightening Machine”.

 

 

B. The Function and Usage of Stiffened Plate Unit Straightening Machine:

1. Function: Ribbed Plate Element Straightening Machine is an equipment deployed in production line for producing heavy duty Port Machinery/ Bridge Construction, for flattening out fabricated stiffener plate unit;
2. Workpiece: These fabricated stiffener plate unit are important raw materials for making large size beams and girders;

3. A piece of ribbed plate unit being straightened in Wuxi JACK J28 Rib Plate Straightening Machine: (Fig.1)

Fig1 Stiffened Plate Unit Straightening Machine 27- 微信图片_20210904081629

 

4. In terms of working principle, J series Rib Plate Straightening Machine belongs to a kind of steel structure straightening equipment, which is similar to H Beam Straightening Machine, or Angle Steel Straightening Machine.

 

 

 

C. For Deep Down Exploration on Business and Technical Details of Wuxi JACK Stiffened Plate Unit Straightening Machine and related equipment, please visit thematic product pages of:

1. Stiffened Plate Unit Straightening Machine;
2. Edge Round Machine;
3. H Beam Straightening Machine;
4. Angle Steel Straightening Machine;
5. Wuxi JACK Straightening Machine

D. The General Introduction and Technical View on Wuxi JACK Rib Plate Straightening Machine:

Slides 1: The Workpiece Scope of Wuxi JACK Ribbed Plate Element Straightening Machine Delivered to Customer:

This page of Slides is on main specifications of Wuxi JACK Stiffened Plate Unit Straightening Machine:

 

1. Models of Wuxi JACK Rib Plate Straightening Machine:

1) We produce 2 standard models of the machine, which corresponds with the common used workpieces applied in Port Machinery and Bridge Construction: J20 and J28;
2) Here, “20” and “28” denote the max. thickness of ribbed plate unit that can be straightened in the Ribbed Plate Element Straightening Machine: 20mm and 28mm respectively;

 

2. Specifications of Ribbed Plate Unit for the Ribbed Plate Element Straightening Machine:

1) Width of the workpiece is from 1000mm to 3000mm;
2) There can be 1 to 3 pieces of rib, or stiffener, welded onto one piece of the plate, as shown in the right photo of this page of Slides.
 

 

Slides 2: The Superior Straightening Capability of Wuxi JACK Stiffened Plate Unit Straightening Machine:

This page of Slides is on powerful straightening capacity of Wuxi JACK Rib Plate Straightening Machine:

 

Wuxi JACK develops J series Ribbed Plate Element Straightening Machine based on raw material characteristics and process technology requirement in Port Machinery manufacture and Bridge Construction. Correspondingly:
1. Stiffener Interval: The interval between the 3 pieces of ribs can be changed within the range of 225mm to 700mm;

2. The Left first Photo: The horizontal movement of the 3 sets of Straightening Units along Horizontal Beam of the Stiffened Plate Unit Straightening Machine:

1) Horizontal movement of each of the straightening unit is based on horizontal position of ribs on the plate unit;
2) Such movement is adjusted in the way of: Driven under A.C. motor, and detected with encoder;
3) Such movement action is controlled with PLC (Programmable logic controller);

3. Straightening Unit in the Rib Plate Straightening Machine:

1) The Left Second Photo: This is lateral view on the installed straightening unit;
2) Driven under hydraulic cylinders, which has up to 25MPa working pressure, each of the straightening unit delivers the max. 30 Ton straightening force during operation of the Rib Plate Straightening Machine;
3) The Right Second Photo: The downward movement of the straightening unit is displayed and managed by means of measurement ruler. This guarantees precise straightening process in the Ribbed Plate Element Straightening Machine;

4. Put into Work of the Ribbed Plate Element Straightening Machine:

1) Straightening speed is 6000 mm/min., fairly highly efficient;
2) The Right First Photo shows straightening moment in the Wuxi JACK Ribbed Plate Element Straightening Machine.

 

The figure marked in each photo on this page of Slides corresponds with the item number in text description.

 

Slides 3: The Strong Mechanical Structure of Wuxi JACK Ribbed Plate Element Straightening Machine:

This page of Slides introduces ingenious and solid mechanical frame of Wuxi JACK Stiffened Plate Unit Straightening Machine:

 

1. The Importance of Mechanical Frame for Running of the Rib Plate Straightening Machine:

1) As a heavy duty equipment delivering exceeding heavy straightening force in large size project, the mechanical frame of the Rib Plate Straightening Machine plays basic and key role for guaranteeing its satisfactory performance;

2) As can be observed from No.1 (The Left First Photo), Wuxi JACK Stiffened Plate Unit Straightening Machine has solid box gantry frame, which is composed of:

a) A set of box base bed, where transmission rollers are installed here;
b) 4 pieces of round column, installed at the 4 corners of the Rib Plate Straightening Machine;
c) Overhead platform together with its horizontal beam. The 3 sets of straightening units are assembled underneath the platform;
 

2. The electric control box and hydraulic pump station of the Ribbed Plate Element Straightening Machine are put onto the Overhead Platform:

1) This makes sure compact and regular overall bulk, of the main body of Wuxi JACK Rib Plate Straightening Machine;
2) The No.2 (The Left Second Photo): To climb onto overhead platform for implementing service and maintenance on the machine, there is ladder installed at lateral side of the Rib Plate Straightening Machine;
 

3. Working Units in Stiffened Plate Unit Straightening Machine:

1) The No.3 (The Right Second Photo): This photo presents assembled 3 sets of straightening units, which, as explained previously, can have its horizontal position changed along horizontal beam of the Ribbed Plate Element Straightening Machine, based on ribs distribution on the plate unit;
2) The No.4 (The Right First Photo): The 3 sets of straightening units are connected integrally by means of an integral piece of rod, which make sure in phase downward stroke for straightening, during running of the Rib Plate Straightening Machine.

 

Slides 4: The Precise and Convenient Operation of Wuxi JACK Rib Plate Straightening Machine:

This page of Slides focuses on advanced and user friendly operation of Wuxi JACK Ribbed Plate Element Straightening Machine:

 

1. The No.1 (The Right Upper Photo) Remote Pendant Equipped with the Stiffened Plate Unit Straightening Machine:

1) Besides fixed style operating panel on operating station, the J series Rib Plate Straightening Machine also has remote pendant;
2) This is for the purpose of realizing flexible position of operator during working: Considering the large overall dimension of the machine, such remote pendant is very useful for high efficient operation;
 

2. The No.2 and 3 (The Bottom 2 Photos) on Advanced Management during Working Process of the Ribbed Plate Element Straightening Machine:

1) PLC control and encoder negative closed loop feedback guarantee precise modulation of horizontal position of straightening units;
2) The reasonable structure and layout of working units makes precise and fluent management of the Stiffened Plate Unit Straightening Machine working at customer site.

Slides 5: The Order to Delivery of Wuxi JACK Stiffened Plate Unit Straightening Machine:

This page of Slides reflects value chain on production of Wuxi JACK Rib Plate Straightening Machine:

 

The 4 photos on this page of slides catch glimpse on different stages throughout Order to Delivery value chain of Wuxi JACK Ribbed Plate Element Straightening Machine:

1. Manufacture and commissioning at Wuxi JACK facility;
2. The finished test piece during validation;
3. Multi-angle view on installation and put into work of Wuxi JACK Ribbed Plate Element Straightening Machine at customer site.

 
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01

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02

Edge Milling Machine
03

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WUXI JACK TECHNOLOGY CO., LTD
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