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Three Control Axis Welding Positioner from Wuxi JACK, Making the Best Position for Customer in All Direction!

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The Definition and Application of Three Control Axis Welding Positioner

What is Three Control Axis Welding Positioner and its Applicable Workpieces?

 

1. Three axis Welding Positioner is the upgrade version of two axis Welding Positioner. Which, on the basis of 0°~360° revolving and 0°~120° tilting of its rotary welding table, also add the additional movement along vertical direction;

2. The Common Seen Form of Three axis Rotary Welding Positioner:

1) The three control axis Welding Positioner is majorly in the form of L type Welding Positioner, or to be more specifically, L type Elevating Welding Positioner, as shown in below photo. Because in the product page of “Two Axis Welding Positioner”, we introduce a kind of L type Welding Positioner which has its welding turning table in solitary height; 

Fig1 L type Welding Positioner IMG_1832


 

2) Another minority of Three Axis Rotary Welding Positioner is a variation from the conventional single welding turntable Welding Positioner as shown in below photo. Which, has its welding turntable can be adjusted in several grades of height; 

Fig2 Welding Positioner- 100_6999

 

3. The Fitting Parts to be Welded on Three Control Axis L type Welding Positioner:

1) Those working parts applicable for three degrees of freedom rotary welding table:

a) Relative large size: More than 1.5m longer and or wider;
b) With light to medium weight: The most suitable for rotary welding table of the L type Elevating Welding Positioner is from 1 ton to 5 ton, majority 1~3 ton;
c) And multiple distribution of welding points in one piece of workpiece;
2) When the weight of working parts grows too heavy, for example, above 5ton, you may need to select a set of Head and Tail Welding Positioner.

The Powerful Ability and Working Features of Three Control Axis L type Welding Positioner

1. The Advantage of Three Control Axis L type Welding Positioner:

1) Wider range of suitable workpiece: With this third degree of freedom added to welding turning table, applicable sizes and structures of the Welding Positioner is greatly enlarged and becomes more flexible, especially those with bigger size and multiple points of welding on complicated structure members;
2) Safe and labor saving material handling: Besides, with the rotary welding table lowered to its bottom position, the handling and secure of working parts onto the L type Welding Positioner becomes safe, comfortable and convenient. This is a very important trait in heavy machinery construction with the tools such as Welding Positioner.
 

2. Working Mode of Three Control Axis L type Elevating type Welding Positioner:

1) L type Elevating Welding Positioner is like a man of unusual strength with a strong arm: There is a piece of L arm working as manipulator of the Welding Positioner, with the rotary welding table assembled at its front end;
2) Design sketch of a set of typical set of three axis L type Welding Positioner is as below: 
Fig3 L type Welding Positioner
3) Depending on size of working parts, the L arm travels up and down in certain vertical stroke during working of the L type Welding Positioner. And in this Wuxi JACK has distinguished way of hydraulic drive for elevation of welding turntable, which we will introduce in detail in the subsequent segment of “Strong Point of Wuxi JACK Three Axis L type Elevating Welding Positioner”;
4) At any vertical point of L arm, the rotary welding table installed on it can be revolved and rotated at will, so that working parts can be modulated on its orientation all the while on the Welding Positioner.

Three Axis L type Welding Positioner and Other Types of Welding Positioner Produced by Wuxi JACK

The Strong Point of Wuxi JACK Rotary Welding Positioner

1. The competitive edges of Wuxi JACK Rotary Welding Positioner are reflected on all aspects, covering performance, quality, manufacturing cost, operation, etc. We spread this topic in this page on “Three Axis Welding Positioner”, and the related pages on the same group product of Rotary Welding Table: Two Axis Welding Positioner, Single Axis Welding Positioner, Servo Drive Welding Positioner, Head and Tail Welding Positioner, Special Made Welding Positioner;
2. Here we introduce on how does the L type Elevating Welding Positioner manufactured by Wuxi JACK realize its function of L arm and welding turning table elevation, which is crucial for this kind of Welding Positioning Equipment.

Hydraulic Drive Elevation of L Arm and Welding Turntable in L type Elevating Welding Positioner:

 

Why is Hydraulic Drive Elevation Function So Critical for Safe Running of L type Elevating Welding Positioner?

 
 

1. This is the exclusive configuration in the L type Lifting Welding Positioner produced by Wuxi JACK compared with other producer in the market, and guarantees surefire 100% safe running of the elevating type Welding Positioner;

 

2. What is the Risk of Conventional Motor Drive Lifting L Arm and Rotary Welding Table in Elevating type Welding Positioner?

1) The common practice in Welding Equipment Manufacture Industry for L type Elevating Welding Positioner is, the up and down movement of its L arm, welding turning table and workpiece is driven with motor reducer, and transmitted with leadscrew;
2) The downside of such configuration is, with the time going of Rotary Welding Positioner in use, the leadscrew gradually grows aging and worn, and hence there exist hidden risk of leadscrew becoming fragile and broken;
3) The corresponding safety hidden risk is sudden falling down of L arm, welding turning table and working parts in the L type Elevating Welding Positioner;

 

3. What is the Improvement on Lifting L Arm and Welding Turntable in Wuxi JACK L type Welding Positioner?

1) Comparatively, the related design in Wuxi JACK L type Elevating Welding Positioner is, the elevation motion of L arm and rotary welding table is driven and transmitted with hydraulic oil cylinders, which has much more heavy force for driving the large tonnage of Welding Positioner workpiece. Please check the above picture in yellow frame;
2) Besides, together with explosion proof valve embedded in the hydraulic system, the working of the entire lifting system in the Wuxi JACK L type Elevating Welding Positioner is fully dependable, which will never bring along safety issues. This is the foremost factor in daily operation of L type Elevating Welding Positioner;


4. For more detail, please check the product introduction of LBS10 L type Elevating Welding Positioner.

Working Video of Wuxi JACK Three Control Axis L Type Welding Positioner and Other types of Rotary Welding Positioner

The Subdivision on Types of Three Control Axis Rotary Welding Positioner

As we mentioned at the beginning of this page, the three degree of freedom Rotary Welding Positioner can be further divided into two sub groups of:
1. The LBS series L type Welding Positioner with Lifting L Arm and Rotary Welding Table --- This takes most majority of three working axis Welding Positioner in use;
2. The Conventional Standard Welding Positioner with Manual Height Adjustment of Welding turntable --- This is only minority application of three axis Welding Positioner.

Let us review the above two kinds of three freedom degree Welding Positioner one by one.

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1. The LBS Series L type Elevating Welding Positioner:

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1. The Structure of L Type Welding Positioner with Elevating Welding Turning Table:

As you can check from the right hand design sketch of LBS25 (2.5 ton loading capacity of Welding Turning Table), a set of typical L type Lifting Welding Positioner is mainly composed of:
1) Horizontal installed L arm, which is installed on the uptight standing rectangular column;

2) The uptight standing rectangular column in the L type Lifting Welding Positioner:

a) Which is installed with 2 pieces of “long feet” secured firmly into workshop floor, keeping balance of the entire set of L type Lifting Welding Positioner;
b) The L arm and column are perpendicular with each other, forming the shape of “L”, which is vividly shown in the drawing. This is where the name of “L type Welding Positioner” got from;
c) Horizontal Welding Turning Table, which is assembled onto front end of L Arm;
3) The 2 pieces of long and sturdy holding racks, “long feet”, which maintain the total weight of L type Lifting Welding Positioner and its workpiece;
4) The hydraulic oil cylinder system for driving up and down of L arm and Rotary Welding Table;
5) The A.C. motors for driving vertical rotation and horizontal revolve of the L arm and Rotary Welding Table, during welding operation of the L type Lifting Welding Positioner;
6) The 4 pieces of heavy duty precise linear guiderail, for guiding the vertical movement of L arm and Rotary Welding Table;
Working moment of this LBS model L type Elevating Welding Positioner please see the right hand photo.

 

2. The Classification of L Type Welding Positioner with Elevating Rotary Welding Table:

1) This is on the basis of expected size and weight of working parts to be processed on the LBS series L type Elevating Welding Positioner;
2) The recommended models are from LBS10 to LBS50, or from 1 ton to 5 ton loading tonnage of its welding turntable, and majority in the range of 1 ton to 3 ton;
3) For example, LBS10, LBS12, LBS20, and LBS30 L type Lifting Welding Positioner.

 

3. Technical Parameters of L Type Welding Positioner with Elevating Welding Turning Table:

Below parameter table covers the frequently selected models of LBS10 to LBS30 L type Lifting Welding Positioner:

 Models of L type Welding
 Positioner
 LBS10/ 12 /20 / 30
 Max. Loading Capacity of
 Rotary Welding Table
 1/ 1.2/ 2/ 3 Ton
 Up and Down Stroke of L Arm
 and Rotary Welding Table
 800/ 900/ 1200/ 1500 mm
 Size of Rotary Welding Table  (460 x 600) / (500 x 700) /
 (800 x 900) / (1200 x 1200) mm
 L Arm Vertical Rotation Speed  2 / 2/ 2/ 1.3 rpm
 Welding Turning Table Revolve
 Speed
 0.2 ~ 2 rpm
 Hydraulic Motor Power for
 Driving L Arm Elevation
 1.1 /1.5 / 2.2 / 3
 Welding Turning Table Revolve
 Motor Power
 0.75 /1 / 2 / 3

2. The Conventional Standard Welding Positioner with Manual Adjusting Height of Welding Turning Table:

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1. The Specialty of Welding Positioner with Height Manual Adjusting Welding Turntable:

Just as you can check from the left hand photos, it looks like a conventional Welding Positioner with “long neck”:

1) The rotary welding table is installed on vertical body of the Welding Positioner in detachable bolts. There are three grades for fitting of these bolts, 300mm interval between every two adjacent grades: In other words, the total vertical adjustable scope of the Welding Turning Table in this Welding Positioner is 900mm;
2) Judging from these descriptions, you can draw conclusion that such kind of Welding Positioner has the similar adjustment way as HLK series Welding Rotator. The difference only lies in direction and specific specifications of the two products;
3) For detail, please check product of Single Welding Turntable Manual Vertical Elevating type Welding Positioner.

 

2. Applicable Application of Welding Positioner with Height Manual Adjusting Rotary Welding Table:

1) This is a niche product in the sub group of three control axis Welding Positioner, let along the entire product family. Due to characteristic of its structure, only light to medium weight working parts are suitable to be welded on such Rotary Welding Positioner;
2) Besides, because its way of welding turning table height adjustment is relatively time consuming, usually this type of Rotary Welding Positioner is applicable for welding working parts with limited variation of size, and relatively large volume in each grade.

3. Technical Parameters of Welding Positioner with Manual Height Adjusting Welding Turning Table:

3- Welding Positioner

The Application and Related Equipment of Three Working Axis L Type Welding Positioner

1. The L type Elevating Welding Positioner is mainly used for vehicle building: The Automobile Industry, the Construction Machinery Industry, the Engineering Machinery Industry are its application area;
2. The often worked together equipment with L type Lifting Welding Positioner are other welding equipment: Welding Manipulator, Welding Rotator, SAW Welding Center, and Special Welding Machine, etc.;
3. One of the indispensable units applied on the L type Welding Positioner is Welding Fixture of various types, for fixing working parts onto its rotary welding table;
4. The second important supplementary unit is Steel Structure Flipping Equipment, for handling the large and heavy workpieces processed on L type Elevating Welding Positioner.

L Type Welding Positioner
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L type Welding Positioner
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L Type Welding Positioner
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Three Axis L type Welding Positioner and Other Welding Positioner Delivered from Wuxi JACK, there is always one fitting for you!

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