Wuxi JACK T Beam Production Line, Finding the Most Applicable Way for Customer!

Navigation Bar in “T Beam Production Line”

1. The Output and Application of T Beam Production Line

2. Put into Use of H Beam Production Line

3. Working Videos of Wuxi JACK T Beam Production Line

4. Process Technology in T Beam Production Line

5. Main Equipment in T Beam Production Line

5.1 CG4000 series CNC Strip Plate Cutting Machine

5.2 RH1000 Edge Rounding Machine

5.3 Z10 T Beam Assembly Machine

5.4 LBA10 T Beam Welding Machine

5.5 ZHJ8010 T Beam Fabrication Machine

6. Application and Related Equipment of T Beam Production Line

The Output and Application of T Beam Production Line

The Finished Product from T Beam Production Line:

T Beam is a kind of important raw material in Steel Structure and Shipbuilding Industry. Unlike H Beam, which has 2 types of hot rolled type and welding type; There is only one type of welding T Beam, which is produced from T Beam Production Line, or T Beam Fabrication Machine:

Welding T Beam Produced from Wuxi JACK T Beam Production Line:

Fig1 T Beam Welding Machine 32

Fig2 T Beam Production Line 109- 20140426_171531

Two Major Applications of T Beam Production Line and T Beam Fabrication Machine:

Customers of T Beam Production Line come from two industries of Steel Structure and Shipbuilding, which has certain different requirement on specifications of produced T Beam, and hence production process technology:

1. T Beam and T Beam Production Line/ T Beam Fabrication Machine for Shipbuilding:

1) Welding Mode in T Beam Welding Machine:

In Shipbuilding, the welding seam should have higher impact value, which is accomplished with CO₂ gas shielded welding;

2) Edge Rounding in T Beam Production Line:

a) Besides, after plate cut from CNC Strip Plate Cutting Machine, and before assembling and tack welding in T Beam Assembly Machine, the end plate (Flange) and stiffener (Web) should have its edge rounded and trimmed, in Edge Rounding Machine;
b) This is because that, T Beam used in Shipbuilding usually work in humid environment, which should be strengthened for its painting adhesive capability;

3) Specifications of T Beam Produced from T Beam Production Line:

Size of T Beam used in Shipbuilding is somewhat smaller than those for Steel Structure: The stiffener height (Web) is usually in the range of 300mm to 1000mm, thickness 8mm to 20mm; End plate (Flange) is in the range of 100mm to 500mm, thickness 10mm to 40mm;

4) The Use of T Beam Production Line:

In Shipbuilding Facilities, T Beam Production Line and T Beam Fabrication Machine are applied solely for making T Beam.

2. T Beam and T Beam Production Line/ T Beam Fabrication Machine for Steel Structure:

1) Welding Mode in T Beam Welding Machine:

In Steel Structure Plant, the finished welding style implemented in T Beam Welding Machine is submerged arc welding, same as H Beam making. Sometimes, customer cut a piece of finished H Beam in half, to make it turned into 2 pieces of T Beam;
2) There is no need of edge rounding in process route of T Beam making;

3) T Beam Specifications from T Beam Production Line:

Size of T Beam used for Steel Structure is bigger than those for Shipbuilding: The web height (stiffener) is usually in the range of 200mm to 1500mm, thickness 6mm to 32mm; Flange (End plate) is in the range of 200mm to 800mm, thickness 8mm to 40mm;

4) The Use of T Beam Production Line:

There is seldom sole purpose T Beam making T Beam Production Line in Steel Structure plant. Usually it is in the form of H Beam Production Line and H Beam Fabrication Machine, which have delivery of both T Beam and H Beam;

5) For quick review, please visit “Notes on Wuxi JACK T Beam Production Line”.

Put into Use of H Beam Production Line and T Beam Fabrication Machine

Finished Workpieces from T Beam Production Line

Want to check the finished T Beam from Wuxi JACK T Beam Production Line and T Beam Fabrication Machine? Please check the lefthand scrolling photos

In practice, there are two general ways of T Beam manufacture adopted by customers, either in the way of T Beam Production Line, or T Beam Fabrication Machine:

1. T Beam Production Line:

1) This is traditional way of T Beam production, and still take fairly large share nowadays. It is in majority used in Large Scale Shipbuilding Facility, for making T Beam in batch with large volume;
2) A complete T Beam Production Line is composed of CNC Strip Plate Cutting Machine, and Edge Rounding Machine, T Beam Assembly Machine, and T Beam Welding Machine;
3) Characteristic of T Beam Production Line lies at its output: There are usually 5~6 pieces of T Beam to be produced at the same time.

2. T Beam Fabrication Machine:

1) This is similar to H Beam Fabrication Machine widely applied in Steel Structure Industry;
2) Integrating three functions of T Beam Assembling, Welding and Straightening, T Beam Fabrication Machine has advantages of compact size, high efficiency and budget saving;
3) T Beam Fabrication Machine is usually installed in working sites with medium level volume of T Beam. It manufactures one piece of T Beam at any moment.

Working Videos of Wuxi JACK T Beam Production Line and T Beam Fabrication Machine

T Beam Assembling and CO₂ Welding in Wuxi JACK T Beam Fabrication Machine

T Beam Submerged Arc Welding in Wuxi JACK T Beam Welding Machine

T Beam Assembling Validation in Wuxi JACK T Beam Assembly Machine

T Beam Fabrication and Its Finished T Beam Produced from Wuxi JACK T Beam Fabrication Machine

Submerged Arc Welding Seam Quality from Wuxi JACK T Beam Welding Machine

Submerged Arc Welding on T Beam Fabrication from T Beam Welding Machine

Process Technology for Making Welding T Beam in T Beam Production Line

No matter by means of T Beam Production Line or T Beam Fabrication Machine, the welding T Beam production can be divided into 4 general steps of:

1. Strip Plate Cutting for Making Raw Materials of T Beam Assembly Machine:

The 1^st Photo: Carbon steel plate is cut into long and strip boards in CNC Strip Plate Cutting Machine, serving as end plate (Flange) and stiffener (Web) of T Beam making, by means of flame strip cutting.

2. Edge Rounding Machine for Raw Materials of T Beam Assembly Machine:

1) The 2^nd Photo: This step is for trimming, deburring, and edge rounding the strip boards by means of Edge Rounding Machine, into 2.0mm to 2.5mm radius of smooth round edge;
2) This step is for raising painting adhesion capability of end plate (Flange) and stiffener (Web) of T Beam. It is a must operation for T Beam produced in Shipbuilding plant;
3) The edge rounded workpieces will be sent to T Beam Assembly Machine.

3. T Beam Assembling and CO₂ Tack Welding in T Beam Assembly Machine:

The 3^rd Photo: In this step, the end plate (Flange) and stiffener (Web) are assembled and tack welded into the structure of T Beam. The welding mode implemented in T Beam Assembly Machine is intermittent CO₂ GMAW;

4. Finished T Beam Welding in T Beam Welding Machine:

1) The 4^th Photo: For T Beam Production Line in Shipbuilding Industry, the finished welding is in the mode of continuous CO₂ Gas Shielded Welding. The corresponding T Beam Welding Machine is equipped with 5 to 6 pieces of welding carriages and torches simultaneously, delivering 5 to 6 pieces of finished T Beam at the same time;
2) For T Beam Production Line in Steel Structure Industry, the finished welding is in the mode of large current continuous SAW (Submerged arc welding), same as H Beam Welding Machine. The T Beam Fabrication Machine also adopts with SAW.

Main Equipment in T Beam Production Line and T Beam Fabrication Machine

The main equipment in TB Series T Beam Production Line for welding T Beam production are:

1. CG4000 series CNC Strip Plate Cutting Machine;
2. RH1000 Edge Rounding Machine;
3. Z10 T Beam Assembly Machine;
4. LBA10 T Beam Welding Machine;
5. ZHJ8010 T Beam Fabrication Machine

Below are technical parameters of the above equipment.

Navigation Bar on “Equipment in T Beam Production Line”

5.1 CG4000 series CNC Strip Plate Cutting Machine

5.1 CG4000 series CNC Strip Plate Cutting Machine | 5.2 RH1000 Edge Rounding Machine | 5.3 Z10 T Beam Assembly Machine | 5.4 LBA10 T Beam Welding Machine | 5.5 ZHJ8010 T Beam Fabrication Machine

1. CG4000 series CNC Strip Plate Cutting Machine

1. For detail introduction on the machine, please visit product page of “CNC Flame Cutting Machine”;

2. Below are technical parameters of this 1^st Operation Equipment applied in T Beam Production Line:

Flame Cutting Gas	Oxygen and Acetylene/ Propane
Cutting Rail Span	4000 mm
Max. Valid Cutting Width	3200 mm
Cutting Rail Length	15000 mm
Max. Valid Cutting Length	13000 mm
Gantry Driving Mode	Servo Motor Double Drive
Gantry Driving Motor	750W x 2
Quantity of CNC Cutting Torch	2 sets
Quantity of Strip Cutting Torch	9 sets
Cutting Thickness Range	6 ~ 150 mm
Flame Cutting Speed	100 ~ 1000 mm/min.

2. RH1000 Edge Rounding Machine

1. For detail introduction on the RH1000 Edge Rounding Machine, please visit product page of “Strip Plate Edge Rounding Machine”;

2. Below are technical parameters of RH1000 Edge Rounding Machine for Shipbuilding Industry T Beam Production Line:

Models of Edge Rounding Machine	RH1000
Strip Plate Width	150 ~ 1000 mm
Strip Plate Thickness	10 ~ 40 mm
Strip Plate Length	1000 ~ 12000mm
Suitable T Beam Min. Stiffener Height	320 mm
Rounding Speed	Constant 7200 mm/min.
Rounding Radius	R2.5 mm
Main Roller Diameter	φ300 mm
Main Roller Working Life	50,000m (On specific material)
Hydraulic Station	4 kW
Gas Pressure	0.4 ~ 0.6 MPa
Input and Output Conveyor Length	10m each

3. Z10 T Beam Assembly Machine

1) For detail introduction on the machine, please visit product page of “H Beam T Beam Assembly Machine”;
2) Z10 T Beam Assembly Machine has same structure and working principle as H Beam Assembly Machine, the difference only lies in specifications of workpiece;

3) Below are Technical Parameters of Z10 T Beam Assembly Machine:

Model of T Beam Assembly Machine	Z10
Max. Height of T Beam Stiffener (Vertical Plate)	1000 mm
Thickness of T Beam Stiffener (Vertical Plate)	8 ~ 20 mm
Width of T Beam End Plate (Horizontal Plate)	100 ~ 500 mm
Thickness of T Beam End Plate (Horizontal Plate)	10 ~ 40 mm
Finished T Beam Length	4000 ~ 15000 mm
Max. T Beam Weight	15 Ton
T Beam Assembly	Automatic Positioning and Alignment
T Beam Tack Welding	Automatic CO₂ GMAW
Conveyor speed	2000 mm/min., Constant

4. LBA10 T Beam Welding Machine

1. Working Brief on T Beam Welding Machine:

1) The LBA10 T Beam Welding Machine has the structure of traveling gantry frame, installed with 5 to 6 pieces of welding torch and its carriage. So, similar to Strip Plate Cutting Machine, the T Beam Welding Machine can complete welding on several pieces of T Beam at the same time;
2) The working speed of T Beam Welding Machine, which is welding speed for T Beam fabrication, is controlled with VFD (Variable frequency drive) and displayed in real time;
3) For Shipbuilding, welding is in the mode of continuous CO2 GMAW. So, the T Beam Welding Machine is equipped with fume extracting system at overhead welding stations of the machine.

2. Technical Parameters of LBA10 T Beam Welding Machine:

Max. Height of T Beam Stiffener (Vertical Plate)	1000 mm
Thickness of T Beam Stiffener (Vertical Plate)	8 ~ 20 mm
Width of T Beam End Plate (Horizontal Plate)	100 ~ 500 mm
Thickness of T Beam End Plate (Horizontal Plate)	10 ~ 40 mm
Produced T Beam Length	4000∽12000 mm
Max. T Beam Weight	15 Ton
Welding Mode	Continuous Gas Shielded CO₂ welding for Shipbuilding, or SAW for Steel Structure
Max. Quantity of T Beam to be welded at the same time	5 ~ 6 Pieces
Welding Speed	100 ~ 800 mm/min., adjustable with VFD

5. ZHJ8010 T Beam Fabrication Machine

1. Outline on Working Features of T Beam Fabrication Machine:

1) ZHJ8010 T Beam Fabrication Machine has same structure and working principle as PHJ& ZHJ Series H Beam Fabrication Machine;

2) So, equipped with CO₂ GMAW, the T Beam Fabrication Machine can be used for manufacturing Shipbuilding use T Beam, as well as Steel Structure use light duty welding T Beam and H Beam (For Example: Web Height: 160 mm~ 1000 mm; Thickness: 6mm ~ 16mm; Flange width: 80mm ~ 500mm; Thickness: 6mm ~ 20mm);
3) Equipped with 1000A specification SAW power supply, the T Beam Fabrication Machine can be used for making Steel Structure use T Beam and H Beam.

2. Technical Parameters of ZHJ8010 T Beam Fabrication Machine:

Model of T Beam Fabrication Machine	ZHJ8010
T Beam Stiffener (Vertical Plate) Height	200∼1000 mm
T Beam Stiffener (Vertical Plate) Thickness	8∼ 20 mm
T Beam End Plate (Horizontal Plate) Width	100∼500 mm
T Beam End Plate (Horizontal Plate) Thickness	10∼40 mm
T Beam Length	4000∼15000 mm
Working Speed (Feeding/ Assembly/ Weld/ Straightening)	100∼ 800 mm/min.（VFD）
Single Pass Welding Seam Height	8~ 12 mm
Machine size（L×W×H）	28m×4m×5.1m

T Beam Assembly Weld Straighten Integral machine

Application and Related Equipment of T Beam Production Line

1. As mentioned at the beginning of this page, T Beam Production Line and T Beam Fabrication Machine are used in Shipbuilding Industry, and Steel Structure Industry. The two industries have different requirement on finished welding seam in term of impact value. So, corresponding finished welding modes are also different;
2. Besides, in view of requirement on painting adhesive ability, Edge Rounding Machine is a requisite equipment for Shipbuilding T Beam Production Line, but not for Steel Structure Facilities;
3. For Steel Structure Industry, usually T Beam Production Line is combined with H Beam Production Line;
4. Equipped with CO₂ GMAW or SAW, the T Beam Fabrication Machine has different focus on either Shipbuilding, or Steel Structure. For latter condition, it has same configuration and working process as H Beam Fabrication Machine;
5. Another important line in Steel Structure Industry is BOX Beam Production Line.

Other Products We Own besides T Beam Production Line

MP20 Automatic Plate Butt Joining Machine with Triple Cutting

DX1520 H Beam End Face Milling Machine for Steel Structure

Assistant Hydraulic Loading SXBJ-16 Sheet Metal Plate Edge Milling Machine

General Purpose Automatic Lengthwise ASM63 Angle Steel Straightening Machine

7-Axis 3000/12 Flame And Plasma Large Scale CNC Pipe Cutting Machine

HB-series Single Table Top Universal Welding Positioner with Chuck

T Beam Production Line Blogs

Technical Specialty of T Beam Production Line
Characteristics of T Beam and T Beam 3 in 1 Production Line; Shipbuilding Use T Beam and T Beam Production Line; Steel Structure Use T Beam and T Beam Welding Machine; Process Technology and Technical Specialty of T Beam Production Line; Cost Effective Single Equipment 3 in 1 T Beam Fabrication Machine; Summary on Wuxi JACK T Beam Production Line Read More
Process Technology of BOX Beam Production Line
1. Overview:This article will have an explore on process technology of BOX Beam production, its challenge and solution, as well as our strength;2. Definition:BOX Beam: BOX Beam refers to large size and heavy duty steel structure members that used as raw materials of constructing on high rise Read More
How to make the best of Pipe Assembly and Welding
1. Content of this Article: This article will have a brief introduction on the field of Pipe Assembly and Welding, including its application, process technology and characteristic, equipment used, and summary. 2. Application of Pipe Assembly and Welding machine:1) Pipelines of various s Read More

Wuxi JACK T Beam Production Line, Finding the Most Applicable Way for Customer!

Navigation Bar in “T Beam Production Line”

The Output and Application of T Beam Production Line

The Finished Product from T Beam Production Line:

Welding T Beam Produced from Wuxi JACK T Beam Production Line:

Two Major Applications of T Beam Production Line and T Beam Fabrication Machine:

1. T Beam and T Beam Production Line/ T Beam Fabrication Machine for Shipbuilding:

1) Welding Mode in T Beam Welding Machine:

2) Edge Rounding in T Beam Production Line:

3) Specifications of T Beam Produced from T Beam Production Line:

4) The Use of T Beam Production Line:

2. T Beam and T Beam Production Line/ T Beam Fabrication Machine for Steel Structure:

1) Welding Mode in T Beam Welding Machine:

3) T Beam Specifications from T Beam Production Line:

4) The Use of T Beam Production Line:

Put into Use of H Beam Production Line and T Beam Fabrication Machine

Finished Workpieces from T Beam Production Line

Want to check the finished T Beam from Wuxi JACK T Beam Production Line and T Beam Fabrication Machine? Please check the lefthand scrolling photos

In practice, there are two general ways of T Beam manufacture adopted by customers, either in the way of T Beam Production Line, or T Beam Fabrication Machine:

1. T Beam Production Line:

2. T Beam Fabrication Machine:

Working Videos of Wuxi JACK T Beam Production Line and T Beam Fabrication Machine

T Beam Assembling and CO2 Welding in Wuxi JACK T Beam Fabrication Machine

T Beam Submerged Arc Welding in Wuxi JACK T Beam Welding Machine

T Beam Assembling Validation in Wuxi JACK T Beam Assembly Machine

T Beam Fabrication and Its Finished T Beam Produced from Wuxi JACK T Beam Fabrication Machine

Submerged Arc Welding Seam Quality from Wuxi JACK T Beam Welding Machine

Submerged Arc Welding on T Beam Fabrication from T Beam Welding Machine

Process Technology for Making Welding T Beam in T Beam Production Line

No matter by means of T Beam Production Line or T Beam Fabrication Machine, the welding T Beam production can be divided into 4 general steps of:

1. Strip Plate Cutting for Making Raw Materials of T Beam Assembly Machine:

2. Edge Rounding Machine for Raw Materials of T Beam Assembly Machine:

3. T Beam Assembling and CO2 Tack Welding in T Beam Assembly Machine:

4. Finished T Beam Welding in T Beam Welding Machine:

Main Equipment in T Beam Production Line and T Beam Fabrication Machine

The main equipment in TB Series T Beam Production Line for welding T Beam production are:

Navigation Bar on “Equipment in T Beam Production Line”

1. CG4000 series CNC Strip Plate Cutting Machine

2. Below are technical parameters of this 1st Operation Equipment applied in T Beam Production Line:

2. RH1000 Edge Rounding Machine

2. Below are technical parameters of RH1000 Edge Rounding Machine for Shipbuilding Industry T Beam Production Line:

3. Z10 T Beam Assembly Machine

3) Below are Technical Parameters of Z10 T Beam Assembly Machine:

4. LBA10 T Beam Welding Machine

1. Working Brief on T Beam Welding Machine:

2. Technical Parameters of LBA10 T Beam Welding Machine:

5. ZHJ8010 T Beam Fabrication Machine

1. Outline on Working Features of T Beam Fabrication Machine:

2. Technical Parameters of ZHJ8010 T Beam Fabrication Machine:

Application and Related Equipment of T Beam Production Line

Other Products We Own besides T Beam Production Line

T Beam Production Line Blogs

T Beam Assembling and CO₂ Welding in Wuxi JACK T Beam Fabrication Machine

3. T Beam Assembling and CO₂ Tack Welding in T Beam Assembly Machine:

2. Below are technical parameters of this 1^st Operation Equipment applied in T Beam Production Line: