1- T Beam Welding Machine

Wuxi JACK T Beam Production Line, Finding the Most Applicable Way for Customer!

Navigation Bar in “T Beam Production Line”

The Output and Application of T Beam Production Line

 

The Finished Product from T Beam Production Line:

 

T Beam is a kind of important raw material in Steel Structure and Shipbuilding Industry. Unlike H Beam, which has 2 types of hot rolled type and welding type; There is only one type of welding T Beam, which is produced from T Beam Production Line, or T Beam Fabrication Machine:

Welding T Beam Produced from Wuxi JACK T Beam Production Line:

   Fig1 T Beam Welding Machine 32

 

   Fig2 T Beam Production Line 109- 20140426_171531

 

 

Two Major Applications of T Beam Production Line and T Beam Fabrication Machine:
 

Customers of T Beam Production Line come from two industries of Steel Structure and Shipbuilding, which has certain different requirement on specifications of produced T Beam, and hence production process technology:


1. T Beam and T Beam Production Line/ T Beam Fabrication Machine for Shipbuilding:

1) Welding Mode in T Beam Welding Machine:

In Shipbuilding, the welding seam should have higher impact value, which is accomplished with CO2 gas shielded welding;

2) Edge Rounding in T Beam Production Line:

a) Besides, after plate cut from CNC Strip Plate Cutting Machine, and before assembling and tack welding in T Beam Assembly Machine, the end plate (Flange) and stiffener (Web) should have its edge rounded and trimmed, in Edge Rounding Machine;
b) This is because that, T Beam used in Shipbuilding usually work in humid environment, which should be strengthened for its painting adhesive capability;

3) Specifications of T Beam Produced from T Beam Production Line:

Size of T Beam used in Shipbuilding is somewhat smaller than those for Steel Structure: The stiffener height (Web) is usually in the range of 300mm to 1000mm, thickness 8mm to 20mm; End plate (Flange) is in the range of 100mm to 500mm, thickness 10mm to 40mm;

4) The Use of T Beam Production Line:

In Shipbuilding Facilities, T Beam Production Line and T Beam Fabrication Machine are applied solely for making T Beam.
 

2. T Beam and T Beam Production Line/ T Beam Fabrication Machine for Steel Structure:

1) Welding Mode in T Beam Welding Machine:

In Steel Structure Plant, the finished welding style implemented in T Beam Welding Machine is submerged arc welding, same as H Beam making. Sometimes, customer cut a piece of finished H Beam in half, to make it turned into 2 pieces of T Beam;
2) There is no need of edge rounding in process route of T Beam making;

3) T Beam Specifications from T Beam Production Line:

Size of T Beam used for Steel Structure is bigger than those for Shipbuilding: The web height (stiffener) is usually in the range of 200mm to 1500mm, thickness 6mm to 32mm; Flange (End plate) is in the range of 200mm to 800mm, thickness 8mm to 40mm;
4) The Use of T Beam Production Line:
There is seldom sole purpose T Beam making T Beam Production Line in Steel Structure plant. Usually it is in the form of H Beam Production Line and H Beam Fabrication Machine, which have delivery of both T Beam and H Beam.

Put into Use of H Beam Production Line and T Beam Fabrication Machine

1 T Beam Welding Machine 2
2 T Beam Production Line 5
3 T Beam Production Line 9
4 T Beam Production Line 12
5 T Beam Fabrication Machine 13
6 T Beam Welding Machine 24
7 T Beam Production Line 36
8 T Beam Fabrication Machine 21

Working Videos of Wuxi JACK T Beam Production Line and T Beam Fabrication Machine

T Beam Assembling and CO2 Welding in Wuxi JACK T Beam Fabrication Machine

T Beam Submerged Arc Welding in Wuxi JACK T Beam Welding Machine

T Beam Assembling Validation in Wuxi JACK T Beam Assembly Machine

T Beam Fabrication and Its Finished T Beam Produced from Wuxi JACK T Beam Fabrication Machine

Submerged Arc Welding Seam Quality from Wuxi JACK T Beam Welding Machine

Submerged Arc Welding on T Beam Fabrication from T Beam Welding Machine

Process Technology for Making Welding T Beam in T Beam Production Line

No matter by means of T Beam Production Line or T Beam Fabrication Machine, the welding T Beam production can be divided into 4 general steps of:

1. Strip Plate Cutting for Making Raw Materials of T Beam Assembly Machine:

The 1st Photo: Carbon steel plate is cut into long and strip boards in CNC Strip Plate Cutting Machine, serving as end plate (Flange) and stiffener (Web) of T Beam making, by means of flame strip cutting.


2. Edge Rounding Machine for Raw Materials of T Beam Assembly Machine:

1) The 2nd Photo: This step is for trimming, deburring, and edge rounding the strip boards by means of Edge Rounding Machine, into 2.0mm to 2.5mm radius of smooth round edge;
2) This step is for raising painting adhesion capability of end plate (Flange) and stiffener (Web) of T Beam. It is a must operation for T Beam produced in Shipbuilding plant;
3) The edge rounded workpieces will be sent to T Beam Assembly Machine.

 

 

3. T Beam Assembling and CO2 Tack Welding in T Beam Assembly Machine:

The 3rd Photo: In this step, the end plate (Flange) and stiffener (Web) are assembled and tack welded into the structure of T Beam. The welding mode implemented in T Beam Assembly Machine is intermittent CO2 GMAW;

 

4. Finished T Beam Welding in T Beam Welding Machine:

1) The 4th Photo: For T Beam Production Line in Shipbuilding Industry, the finished welding is in the mode of continuous CO2 Gas Shielded Welding. The corresponding T Beam Welding Machine is equipped with 5 to 6 pieces of welding carriages and torches simultaneously, delivering 5 to 6 pieces of finished T Beam at the same time;
2) For T Beam Production Line in Steel Structure Industry, the finished welding is in the mode of large current continuous SAW (Submerged arc welding), same as H Beam Welding Machine. The T Beam Fabrication Machine also adopts with SAW.

Main Equipment in T Beam Production Line and T Beam Fabrication Machine

The main equipment in TB Series T Beam Production Line for welding T Beam production are:
 

1. CG4000 series CNC Strip Plate Cutting Machine;
2. RH1000 Edge Rounding Machine;
3. Z10 T Beam Assembly Machine;
4. LBA10 T Beam Welding Machine;
5. ZHJ8010 T Beam Fabrication Machine

Below are technical parameters of the above equipment.

Navigation Bar on “Equipment in T Beam Production Line”

1. CG4000 series CNC Strip Plate Cutting Machine

More >>

1. For detail introduction on the machine, please visit product page of “CNC Flame Cutting Machine”;

 

2. Below are technical parameters of this 1st Operation Equipment applied in T Beam Production Line:

  Flame Cutting Gas  Oxygen and Acetylene/ 
 Propane

  Cutting Rail Span

 4000 mm

  Max. Valid Cutting Width

 3200 mm 

  Cutting Rail Length

 15000 mm

  Max. Valid Cutting Length

 13000 mm

  Gantry Driving Mode  Servo Motor Double Drive
  Gantry Driving Motor  750W x 2
  Quantity of CNC Cutting Torch  2 sets
  Quantity of Strip Cutting Torch  9 sets
  Cutting Thickness Range  6 ~ 150 mm
  Flame Cutting Speed  100 ~ 1000 mm/min.

2. RH1000 Edge Rounding Machine

More >>

1. For detail introduction on the RH1000 Edge Rounding Machine, please visit product page of “Strip Plate Edge Rounding Machine”;


2. Below are technical parameters of RH1000 Edge Rounding Machine for Shipbuilding Industry T Beam Production Line:

 Models of Edge Rounding Machine   RH1000
 Strip Plate Width   150 ~ 1000 mm
 Strip Plate Thickness   10 ~ 40 mm
 Strip Plate Length   1000 ~ 12000mm
 Suitable T Beam
 Min. Stiffener Height
  320 mm
 Rounding Speed   Constant 7200 mm/min.
 Rounding Radius   R2.5 mm
 Main Roller Diameter   φ300 mm
 Main Roller Working Life   50,000m
 (On specific material)
 Hydraulic Station   4 kW
 Gas Pressure   0.4 ~ 0.6 MPa
 Input and Output Conveyor Length   10m each

3. Z10 T Beam Assembly Machine

More >>

 

1) For detail introduction on the machine, please visit product page of “H Beam T Beam Assembly Machine”;
2) Z10 T Beam Assembly Machine has same structure and working principle as H Beam Assembly Machine, the difference only lies in specifications of workpiece;

 

3) Below are Technical Parameters of Z10 T Beam Assembly Machine:

 Model of T Beam Assembly Machine  Z10
 Max. Height of T Beam Stiffener
 (Vertical Plate)
 1000 mm
 Thickness of T Beam Stiffener
 (Vertical Plate)
 8 ~ 20 mm
 Width of T Beam End Plate
 (Horizontal Plate)
 100 ~ 500 mm
 Thickness of T Beam End Plate
 (Horizontal Plate)
 10 ~ 40 mm
 Finished T Beam Length  4000 ~ 15000 mm
 Max. T Beam Weight  15 Ton
 T Beam Assembly  Automatic Positioning
 and Alignment
 T Beam Tack Welding  Automatic CO2 GMAW
 Conveyor speed  2000 mm/min., Constant

4. LBA10 T Beam Welding Machine

More >>

1. Working Brief on T Beam Welding Machine:

1) The LBA10 T Beam Welding Machine has the structure of traveling gantry frame, installed with 5 to 6 pieces of welding torch and its carriage. So, similar to Strip Plate Cutting Machine, the T Beam Welding Machine can complete welding on several pieces of T Beam at the same time;
2) The working speed of T Beam Welding Machine, which is welding speed for T Beam fabrication, is controlled with VFD (Variable frequency drive) and displayed in real time;
3) For Shipbuilding, welding is in the mode of continuous CO2 GMAW. So, the T Beam Welding Machine is equipped with fume extracting system at overhead welding stations of the machine.


2. Technical Parameters of LBA10 T Beam Welding Machine:

 Max. Height of T Beam Stiffener
 (Vertical Plate)
 1000 mm
 Thickness of T Beam Stiffener
 (Vertical Plate)
 8 ~ 20 mm
 Width of T Beam End Plate
 (Horizontal Plate)
 100 ~ 500 mm
 Thickness of T Beam End Plate
 (Horizontal Plate)
 10 ~ 40 mm
 Produced T Beam Length  4000∽12000 mm
 Max. T Beam Weight  15 Ton
 Welding Mode  Continuous Gas Shielded CO2
 welding for Shipbuilding, or SAW
 for Steel Structure
 Max. Quantity of T Beam to be
 welded at the same time
 5 ~ 6 Pieces
 Welding Speed  100 ~ 800 mm/min., adjustable with
 VFD

5. ZHJ8010 T Beam Fabrication Machine

More >>

 

1. Outline on Working Features of T Beam Fabrication Machine:

1) ZHJ8010 T Beam Fabrication Machine has same structure and working principle as PHJ& ZHJ Series H Beam Fabrication Machine;

2) So, equipped with CO2 GMAW, the T Beam Fabrication Machine can be used for manufacturing Shipbuilding use T Beam, as well as Steel Structure use light duty welding T Beam and H Beam (For Example: Web Height: 160 mm~ 1000 mm; Thickness: 6mm ~ 16mm; Flange width: 80mm ~ 500mm; Thickness: 6mm ~ 20mm);
3) Equipped with 1000A specification SAW power supply, the T Beam Fabrication Machine can be used for making Steel Structure use T Beam and H Beam.


2. Technical Parameters of ZHJ8010 T Beam Fabrication Machine:

 Model of T Beam Fabrication Machine ZHJ8010
 T Beam Stiffener (Vertical Plate) Height 200∼1000 mm
 T Beam Stiffener (Vertical Plate) Thickness 8∼ 20 mm
 T Beam End Plate (Horizontal Plate) Width 100∼500 mm
 T Beam End Plate (Horizontal Plate)
 Thickness
10∼40 mm
 T Beam Length 4000∼15000 mm
 Working Speed (Feeding/ Assembly/ Weld/
 Straightening)
100∼ 800 mm/min.(VFD)
 Single Pass Welding Seam Height 8~ 12 mm
 Machine size(L×W×H) 28m×4m×5.1m

Application and Related Equipment of T Beam Production Line

1. As mentioned at the beginning of this page, T Beam Production Line and T Beam Fabrication Machine are used in Shipbuilding Industry, and Steel Structure Industry. The two industries have different requirement on finished welding seam in term of impact value. So, corresponding finished welding modes are also different;
2. Besides, in view of requirement on painting adhesive ability, Edge Rounding Machine is a requisite equipment for Shipbuilding T Beam Production Line, but not for Steel Structure Facilities;
3. For Steel Structure Industry, usually T Beam Production Line is combined with H Beam Production Line;
4. Equipped with CO2 GMAW or SAW, the T Beam Fabrication Machine has different focus on either Shipbuilding, or Steel Structure. For latter condition, it has same configuration and working process as H Beam Fabrication Machine;
5. Another important line in Steel Structure Industry is BOX Beam Production Line.

Other Products We Own besides T Beam Production Line

T Beam Production Line Blogs

  • Technical Specialty of T Beam Production Line

    T beam production equipment is a kind of special profile whose properties are between Angle steel and I-shaped steel. Its unique properties make it widely used in the shipbuilding industry. In recent years, with the rapid development of China's shipbuilding industry, the demand for T-shaped steel is Read More

  • Process Technology of BOX Beam Production Line

    1. Overview:This article will have an explore on process technology of BOX Beam production, its challenge and solution, as well as our strength;2. Definition:BOX Beam: BOX Beam refers to large size and heavy duty steel structure members that used as raw materials of constructing on high rise Read More

  • How to make the best of Pipe Assembly and Welding

    1. Content of this Article: This article will have a brief introduction on the field of Pipe Assembly and Welding, including its application, process technology and characteristic, equipment used, and summary. 2. Application of Pipe Assembly and Welding machine:1) Pipelines of various s Read More

Home

WUXI AMASS MACHINERY CO., LTD
WUXI JACK TECHNOLOGY CO., LTD
0510-83297829
English Language: 15852755799; 
Chinese Language: 13621515089
No. 2, Ouyang Road, Luoshe Town, Wuxi City, Jiangsu Province, China
CONTACT US
© Wuxi AMASS Machinery Co., Ltd  2021 All Rights Reserved.
备案证书号:苏ICP备13045244号-1