1 Welding Center Manipulator Roller Support 66 WC0505

Wuxi JACK Welding Center,

Ingenious Design Turn Key Project on Complicated Welding Tasks with Welding Machinery Combination

Combination of Wuxi JACK Column Boom Welding Manipulator Machine and Welding Roller Rotator

Background: In practical manufacturing industry, very often single set of machine can not fulfil task on welding, especially those with complicated and personalized requirement, and involved with advanced technology. Under such conditions, several sets of machines, equipment, function units should be grouped together, forming into various Welding Center;

Typical Welding Machinery being Adopted:

1) LHZ models Column Boom Welding Manipulator Machine;
2) Welding Roller Rotator (HGZ models self-adjust automatic type, HLK models bolt adjust type, HGK model leadscrew adjust type);
3) HB modes Welding Positioner turntable;
4) Welding fixture;
5) Single axis vertical or horizontal Welding turntable;
6) Welding robot;
7) Welding power source of different technology: SAW, GMAW, TIG, MIG, and “high end” technologies of: Narrow gap welding, strip cladding, electroslag welding;
8) Welding function systems: Seam tracker, video monitor, welding torch swing...

Some Business Cases of Wuxi JACK Welding Center, from March 2009 to Today End of August 2026:

1 Manipulator Welding Center Positioner 33

LHZ3030, integrated special design Welding Positioner with Welding Turning Roller, on small to medium pipe flange fabrication

LHZ5050, with 3 groups of HLK80 hydraulic drive lifting bolt adjust Welding Roller Rotator, on large tank welding

LHZ4040, with 1 set of tailor made welding table, for welding on special workpieces

LHZ3030, with 1 set of HGK05 leadscrew adjust Welding Roller Bed, for welding on small thickness (2mm- 5mm) stainless steel pipes

2 Manipulator Welding Center and Welding Rotator 35

LHZ2525 with HGZ10, equipped with 1000A SAW welding power source, for fabricating on carbon steel pipe

LHZ5050, with HB05 Welding Positioner, on SAW Strap Cladding (Built-up welding)

LHZ5050, with 6 groups of HLK80 bolt Adjust Welding Roller Rotator, for batch production on large pipes

LHZ4040 with HGZ30, for fabricating on longitudinal and external seams of pipes

3 Manipulator Welding Center and Welding Rotator 12

LHZ4040 with HGZ60, for welding on external circumferential seams on large pipes

HZ6050 Column Boom Welding Manipulator Machine, with HGZ20 Automatic Self Adjust automatic Welding Turning Roller, for fabricating on large diameter thin wall pipes, with crossed support bar inside to avoid deformation

LHZ5050 with HLK100, for welding on external longitudinal seams of large pipes

LHZ4055 with HLK80 and 1000A IGT Pro SAW power source, for producing large and thick tanks

Technical Characteristic and Significance of Welding Center:

1. Special Design and Production:
Welding Center is usually tailor designed and special produced machine tool group, based on specific customer requirement, and differs in technical features case by case. This w Welding Roller Rotator welding group is working cell of integrated personalized Welding Machinery, meeting on customers personalized demand;
2. Advanced Technique Embedded:
Welding Center embodies comprehensive technical capability of national/ regional / industries and companies. Its composition usually involves series of state-of-art innovation in hardware and software of Welding Machinery;
3. More Extensive Use:
With time going and development of technique/ technology/technical standard in Welding Machinery Industries, more and more personalized Welding Center are applied at customers site across Manufacturing Industries.

Wuxi JACK Column Boom Welding Manipulator Machine with Welding Roller Rotator in Year 2025 and 2026

Below is one example of Wuxi JACK Welding Center business case, completed in May 2026:
A. Customer: A semi-trailer manufacturer located in Middle East;
B. Task: Welding an LPG tankers and Stainless steel chemical tankers;

C. Customer Requirement on Welding Center:

1. LPG Tanker General Data on Column Boom Welding Manipulator Machine and Welding Roller Rotator:

1) Material of pipe: P355NL1 thickness 10- 18 mm
2) Pipe length: Up to 18,000mm
3) Pipe diameter: Φ1,500mm- Φ3,000mm
4) Max. empty weight of pipe: 25 tons
5) Welding method: Submerge arc welding, with Φ3.2mm -Φ4mm wire diameter;
6) Finished joint welding seam: Single V @60° butt joint with 2- 3mm space;

2. SST Tankers General Data on Column Boom Welding Manipulator Machine and Welding Roller Rotator:

1) Material of pipe: SST 2205-304L- 316L thickness 4- 10mm
2) Pipe length: Up to 13000mm
3) Pipe diameter: Φ1,500mm -Φ3,000mm
4) Max empty wight of pipe: 12 Tons
5) Welding method: MIG - flux cord wire Φ1.2mm diameter;
6) Finished joint welding seam: Square butt joint 2- 3mm space;
3. Important note: System should be able to weld on longitudinal and circumferential seems, internal and external;

D. Technical Brief on (LHZ4055 + HGZ20) Welding Center:

1. LHZ4055 Column and Boom Welding Manipulator,

1) Quantity: 1 set,

2) Structure: Fixed base, with column revolve ±180°;
3) Welding Technology: With both SAW and MIG welding systems, to be able to weld on tankers with materials: P355NL1, SST 2205-304L- 316L, aluminum;
4) SAW welding power source: AOTAI 1250A single arc;
5) MIG welding power source: MEGMEET made DEX2 500MQ PLUS, which can be used to welding on Stainless steel and aluminum. Welding wire can be both solid and cored flux wires;
6) The switch between SAW and MIG is by means of manual take off and assembly on site;

2. HGZ20 Motorized Moving Automatic Self-Adjust Welding Roller Rotator:

Quantity: 2 groups, with 1 set of drive and 1 set of follower Welding Roller Bed/ Group;

E. Welding Machinery of (LHZ4055 + HGZ20) Welding Center:

1. Column Boom Welding Manipulator Machine:

1 Column Boom Welding Manipulator 14 IMG_20241028_143952

Model LHZ4055, 1 set:
 Type: Fixed base, with column revolve ±180° and locked by manual
 Vertical Stroke: 4,000mm
 Horizontal Stroke: 5,500mm
 Tanker Diameter: Φ1,500- Φ3,000mm
 Max. Length of Tanker: 5,000mm
 Tanker Wall Thickness: 10- 18mm under SAW, and 4- 10mm under MIG
 Tanker Material: P355NL1 under SAW, and SST 2205-304L- 316L/ aluminum under plus MIG
 LPG Tanker Max. Weight: 25 tons under SAW, and 12 tons under MIG
 Heavy duty mechanical construction in LHZ4055 Column Boom Welding Manipulator Machine:
1) Larger dimension and rigidity of horizontal Boom and upright column;
2) Larger cross roll bearing;
3) Heavy duty rectangular guiderails on horizontal boom and upright column;
 Horizontal Boom anti-deflection design:
1) Larger dimension and rigidity of horizontal Boom and upright column;
2) With eccentric roller;
 Anti-fall safety mechanism:
1) Row of rectangular holes on upright, pawl at saddle;
2) Brake type motor for driving elevation of horizontal boom;
 Applicable for longitudinal and circumferential Welding on internal and external shells of tankers
 Adjustable Welding Speed: 100- 1000mm/min., controlled with Mitsubishi or Scheider A.C. inverter
 Horizontal boom elevation speed: Constant 1200mm/min.
 Heavy duty High Precision Rectangular Guiderail on Horizontal Boom and Upright Column
 With high precision cross slides for adjusting welding torch, 150mm x 150mm stroke in horizontal and vertical direction
 Boom end loading capacity: ≥150kg
 Welding Power Source equipped with Column Boom Welding Manipulator Machine:
1) 1 set of AOTAI 1250A single arc SAW welding machine, and
2) 1 set of MEGMEET made DEX2 500MQ PLUS MIG welding machine, with water cooling torch and tank, use cored flux and solid welding wire;
 Welding Seam Tracker: 1 set of ED-ST10
 Oscillator: 1 set of Shanghai ETON AOC-801
 Video monitor: 1 set
 With laser indicator on welding seam
 With 1 set of 100kg capacity welding flux sending and reuse machine
 Integrated electric interlink control on HGZ20 with LHZ4055, controlled with Siemens PLC;

2. HGZ20 Self-Adjust Automatic Welding Roller Rotator:

 Max. Loading Capacity: 20,000kg
 Shell Diameter Range: Φ450- Φ3,500 mm
 Way of Adjusting Turning Roller Span： Automatic Adjustment
 Welding Turning Roller Bed: Motorized moving, speed 6,000mm/min.
 Turning Roller Revolve Linear Speed: 100- 1,000 mm/min., A.C. inverter (Mitsubishi or Schneider brand)
 Quantity of Turning Rollers Bed per Group Welding Roller Rotator: One drive, the other follower
 Control: Wired remote control
 Material and Dimension of Welding Turning Roller (D x T): Internal steel diameter Φ344x width 30mm, external PU (Polyurethane), diameter Φ350x width 120mm
 Dimension of Drive Section Welding Roller Bed (L x W x H): 2175 x 860 x 860mm
 Dimension of Follower Section Welding Roller Bed (L x W x H): 1750 x 580 x 860mm
 Total Weight: 2.22 Ton/ Group
 Power Consumption: 1.5kWx 2/ Group of Welding Roller Rotator

Videos of Wuxi JACK Column Boom Welding Manipulator Machine and Welding Roller Rotator

Related pages:
1. Column Boom Welding Manipulator Machine;
2. Welding Column and Boom;
3. Welding Roller Rotator;
4. Welding Positioner

Wuxi JACK Welding Center on Tank Production: LHZ5050 Column Boom Welding Manipulator Machine with HLK80 Welding Roller Rotator:

Application and Welding Mode: For fabricating on large tanks in batch production. Both external longitudinal seam and circumferential seams. Adopt SAW welding and SAW Strip Cladding:

A. Business Case of SAW Welding and Strip Cladding Welding Center:

1. Background: Developed by Wuxi JACK in year 2018, for an East European customer of Oil and Gas Industry, for fabricating on large size tanks. The diameter of tanks can be up to Φ4500mm, finished joint tanks length can be up to 20m;
2. Workpiece support is fulfilled with laying large tanks onto drive and follower welding roller beds of each groups of HLK80;

3. 3 Types of Major Welding Machinery and Its Operations for Fabricating on Tanks:

1) The internal and external longitudinal seam welding on each segment of tanks, which need to be completed with LHZ5050;
2) The internal and external circumferential seam welding for joint 2 segments of tanks, by means of HLK80. Considering large diameters of tanks which is easy to drift during circumferential seam welding, and in turn brings along negative effect on welding performance, hydraulic drive lifting function is introduced to follower welding roller bed of HLK80, to acquire anti-drifting function. This can helps making sure welding torch always aiming on welding seam during welding;
3) The Strip Cladding (Built up welding) on external surface of tanks, by means of ESAB Welding source ESAB LAF1601, and its accessories and function kits, to form into a welding package. This is the core outsourced parts of Welding Center. The tailor made welding head is installed at front end of LHZ5050 horizontal boom:

3 Column Boom Welding Manipulator 61 20141230_112724

B. Column Boom Welding Manipulator Machine and Bolt Adjust Welding Roller Rotator:

1. In (LHZ5050 + HLK80) Welding Center:

1) One set of LHZ5050 heavy duty column boom Welding Manipulator, with column manual revolve function in the angular scope of ±180°, and mechanical base bed (trolley) moving along rails under motor drive. The rail spacing is 2,000mm;
2) Six sets of HLK80 (80 Ton loading capacity of welding roller bed) Bolt adjusting Welding Roller Rotator. The follower section roller bed has lifting function, driven under hydraulic oil cylinders;
3) One set of HB30 Two Axis conventional Welding Positioner. It serves as welding fixture, for changing orientation of workpiece to ideal position during welding:

4 Welding Roller Bed Rotator and Positioner 8

2. Welding System in Column Boom Welding Manipulator Machine:

1) One set of Sweden ESAB produced LAF1601 SAW power source, equipped with 15m long cables;
2) Welding head A6S ARCMASTER (SAW twin wire, Φ3mm diameter, ratio 156:1), for carrying out SAW finished welding;
3) Welding head 30- 100mm A6, for implementing on Strip cladding on top surface of workpiece. It is installed on the front end of LHZ5050 horizontal Boom;

3. Welding Supplementary Units in Column Boom Welding Manipulator Machine:

1) Control panel PEK with motorized support 300 x 300mm; A6 cable and PEK 5m of the welding power supply;
2) Welding flux nozzle for A6 strip head;
3) GMH automatic welding seam tracker on the front end horizontal boom;
4) 2 sets of 30kg SAW welding wire spool;
5) A6 welding wire straightening unit;
6) Complect TWIN 2x3mm;
7) 10 liters capacity welding flux hopper;
8) SAW twin arc welding torch installed;
9) 2 x Φ3.0mm twin welding wire feeding system;
10) Laser generator point and lamp for tracing welding seam during welding;
11) Strip belt reel for stripping cladding welding;

4. Test Run on Wuxi JACK LHZ5050 Column Boom Welding Manipulator Machine:

ESAB engineers tried on SAW Twin Arc and Strip Cladding welding heads at Wuxi JACK facility: (Fig.1)

Fig1 Column Boom Welding Manipulator 21 IMG_3535

C. Technical Features of Finished SAW and Strip Cladding Welding Center:

1. The major welding mode in this sophisticated Welding Machinery group is SAW (Submerged arc welding), applicable for fabricating on workpieces made of medium to thick thickness carbon steel;
2. 2 types of SAW Welding:
1) The conventional single arc finished SAW;
2) SAW Strip Cladding (Built up welding);
The welding heads for carrying out the above 2 types of welding are different. During operation, switch between 2 welding modes is by manual taking off the current welding head, and reinstall the other one;

3. Top Level Welding Seam Produced in Column Boom Welding Manipulator Machine:

The SAW Strip cladding operation has high deposition rate, high welding quality, and low penetration rate. Such high end welding head will produce a layer of 60mm width x 0.5mm thickness on surface of workpieces:
1) The strip cladding welding seam, delivered from SAW built up welding head in Wuxi JACK LHZ5050: (Fig.2)

Fig2 Column Boom Welding Manipulator 11 20150109_081553

2) Strip Cladding heads and finished layer with (LHZ5050+ HLK80) SAW large Welding Center before delivery to customer: (Fig.3)

Fig3 Column Boom Welding Manipulator 10 20150108_132648

D. Technical Parameters of Finished SAW Welding and Strip Cladding Welding Center:

The Max. Vertical Stroke of Horizontal Boom	4000 mm
The Max. Horizontal Stroke of Horizontal Boom	5000 mm
Diameter Range of Workpiece Tank	Φ1000mm- Φ4500mm
Horizontal Boom Extending and Retracting Speed	120- 1200 mm/min. A.C. inverter control
Horizontal Boom Elevation Speed	1000 mm/min., Constant
Horizontal Boom Extending and Retracting Transmission	Gear and rack
Horizontal Boom Elevation Transmission	Chain and sprocket
Cross slides Stroke	Vertical and horizontal 300mm, ESAB
Welding Power Source Brand and Model	LAF1601, ESAB
Welding Wire Feeder	A6S twin wire ratio 156:1, ESAB
Welding Control Console Panel	PEH type, ESAB
Welding Seam Automatic Tracking Device	GMH type, ESAB
Saddle for Operator	One set
Video Camera	One set
SAW Welding Flux Recovery Unit	One set
Configuration of LHZ5050	Motor drive trolley and manual turning column

Wuxi JACK Medium duty CO₂ GMAW Welding Center

Application: For carrying out MIG welding on thin wall stainless steel and carbon steel vessel container, for Pharmaceutical facility use:

1 Welding Center Column Boom Manipulator Rotator Roller Bed 26 100_9348

1. Business Case of Middle Size CO₂ GMAW Welding Center:

1) Customer is a Chinese pharmaceutical facility;
2) Task: Fabricate on thin wall (2mm- 3mm thickness) small to medium diameter container for pharmaceutical use, which are made of stainless steel or carbon steel;
3) The required welding operations are external longitudinal and circumferential seam welding on stainless steel pipes;
4) Applicable Welding Mode: The workpieces pipes have wall thickness ranging from 1mm to 5mm, which should be adopted with CO₂ GMAW Welding.

2. Layout Sketch on Wuxi JACK LHZ3030 Column Boom Welding Manipulator Machine and HGK20 Leadscrew Adjust Welding Roller Rotator:

(Fig.1)

3. Welding Machinery of CO₂ GMAW Welding Center:

2 Welding Center Column Boom Manipulator Rotator Roller 24 100_9346

1) One set of LHZ3030 medium duty column manual revolve base stationary Column Boom Welding Manipulator Machine;
2) One group of HGK05 stationary leadscrew adjusting Welding Roller Rotator, including one set of drive and one set of follower roller bed, 5 ton loading capacity;
3) One set of Panasonic GL series 500A MIG/ MAG welding power supply and control kit;
4) Other necessary welding function units, including torch swing, cooling water tank and water cooling MIG welding torch.

4. Technical Brief on CO₂ GMAW Welding Center:

3 Welding Center Column Boom Manipulator Rotator Roller 31 100_9143

1) Welding Torch Swing Unit: As shown in the above 1^st photo, welding torch on the front end horizontal boom of LHZ3030 has its dedicated swing unit. This is for the purpose of getting sufficient broad cover face and fusion of welding seam from the CO₂ MIG welding;
2) Work Bench: As shown in the above 2^nd photo, to help operator to have comfortable operating position, conforming to ergonomics requirement, Welding Roller Beds of HGK05 is laid on a stationary work table, at the same height level as operator;
3) Weight Ballast: Also shown in the above 2^nd photo, there is a piece of small diameter tube inside the workpiece (Thin wall stainless steel pipe), being laid inside turning rollers of roller bed. This small tube serves as counterweight: Due to light weight of workpiece, to keep it steady during welding operation without floating, there needs a ballast inside the light weight stainless steel pipe, so that stable high level controllable welding performance can be fully guaranteed;
4) MIG Cored Welding Wire Feeder: As shown in the above 3^rd photo, the delicate cored flux welding wire feeder is installed at middle point of horizontal boom. It is part of complete kit from Panasonic GL5 series MIG/ MAG welding power source.

5. Technical Parameters of Medium duty CO₂GMAW Welding Center:

LHZ3030 Column Boom Welding Manipulator Machine:

1) Horizontal Boom Max. Elevation Stroke: 3,000 mm
2) Horizontal Boom Max. Back and Forth Moving Stroke: 3,000 mm
3) Diameter Range of Workpiece Pipe: Φ100mm- Φ2,000 mm
4) Horizontal Boom Back and Forth Moving Speed: 120- 1200 mm/min., VFD (Variable frequency drive) A.C. inverter control
5) Horizontal Boom Elevation Speed: 1000 mm/min., constant
6) Max. Weight of Workpiece: 500 kg
7) Horizontal Boom Back and Forth Moving Transmission: Gear and rack
8) Horizontal Boom Elevation Transmission: Chain and sprocket
9) Saddle for Operator: One set
10) Structure of LHZ3030: Stationary trolley and manual turning column

HGK05 Leadscrew Adjusting Welding Roller Rotator:

1) Applicable workpiece diameter: Φ250mm- Φ2300mm

2) Distance between welding turning rollers: 400mm- 1300mm
3) Diameter and width of rubber turning rollers: Φ250mm, 100mm;
4) Diameter and width of metallic turning rollers: Φ240mm, 20mm;
5) Motor power: 2 x 0.37KW
6) Overall Dimension: L 1800mm x W 400mm x H 483mm
7) Total weight of HGK05: 750kg

Heavy duty SAW Large Welding Center

Application: Being applied in oil and gas pipeline production:

1. Wuxi JACK LHZ6050 Column Boom Welding Manipulator Machine and HGZ80 Automatic Welding Roller Rotator:

1) Operation site of Wuxi JACK (LHZ6050 + HGZ80) heavy duty SAW large Welding Center at customer facility:

1 Column Boom Welding Manipulator Center 4

2) Customer is an Indonesia large company, with business of oil and natural gas extraction and transportation;
3) Task: As shown in the above photos, The Welding Machinery group we discussed here, is for producing large pipelines on storage and conveying petroleum and gas, diameter up to Φ5,000mm;
4) Welding Operations: External and internal longitudinal and circumferential seam welding on large pipelines and tanks, SAW;
5) Stiffener Bars inside Large Pipes: During fabrication on large diameter and relatively thin wall tanks, as shown in the above photos, there should be cross arranged stiffening bars propping inside the pipes, to prevent the large pipes from deformation.

2. Welding Machinery of SAW Large Welding Center:

2 Self Adjust Automatic Welding Roller Rotator 1 IMG_3924

1) One set of LHZ6050 Heavy duty, of column manual revolve and stationary mechanical base bed;
2) Six groups of HGZ80 Self Adjusting. Each group include on drive and two idler follower sections Welding Turning Rollers;
3) Several sets of Chinese IGBT Pro 1000A SAW welding power source and related control kits

3. Technical Features of SAW Large Column Boom Welding Manipulator Machine and automatic Welding Roller Rotator:

1) Pipe Laying: During work, pipes are put onto welding roller bed of the 6 groups of HGZ80. The pipes are fabricated and joined segment by segment;
2) Circumferential Seam Welding: The welding turning rollers rotate under continuously adjustable linear velocity, leading workpiece into revolve. Meanwhile, welding torch on front end of the horizontal Boom performs welding;
3) Longitudinal Seam Welding: The horizontal boom moves forward and backward, the moving speed is also adjusted continuously under A.C. motor drive;

4) Welding Supplementary Function Units being Installed onto LHZ6050 Column Boom Welding Manipulator Machine:

There are:
a) SAW welding flux conveying and recovery machine;
b) Welding wires straining and feeding unit;
c) Welding seam tracker with laser generator;
d) High precision cross slides;
e) D.C. 1250A SAW Welding machine and its control consoles,
f) Video graphic monitor;
Being installed at front end of LHZ6050 horizontal boom:

3 Column Boom Welding Manipulator 24 100_9666

4. Technical Parameters of Heavy duty Welding Center:

LHZ6050 Column Boom Welding Manipulator Machine:

1) Elevation Stroke of Horizontal Boom: 6,000 mm
2) Extending and Retracting Moving Stroke of Horizontal Boom: 5,000 mm
3) Diameter Range of Workpiece: Φ1,000- Φ5,000 mm
4) Longitudinal Welding Speed: 120- 1200 mm/min., VFD (Variable frequency drive)
5) Horizontal Boom Elevation Speed: 1000 mm/min., Constant
6) Horizontal Boom Extending and Retracting Transmission: Gear and rack
7) Horizontal Boom Elevation Transmission: Chain and sprocket
8) Saddle for Operator: One set
9) Max. Weight of Single Segment of Pipe: 5 Ton
10) Video Camera: One set
11) Structure of LHZ6050: Motor drive trolley and manual turning column

HGZ40 Self-adjust Automatic Welding Roller Rotator:

1) Max. Loading Capacity: 40 ton
2) Applicable Diameter of Workpiece: Φ600mm- Φ4,200mm
3) Span between Welding Turning Rollers: 1600mm
4) Driving Motor: 3 KW
5) Rubber Turning Roller Diameter and Width: D Φ400mm x W 120mm
6) Metallic Turning Roller Diameter and Width: D Φ394mm x W 40mm
7) Dimension of Driving Section Welding Roller Bed: L 2520mm W 980mm H 1000mm
8) Dimension of Idler Section Welding Roller Bed: L 2170mm W 560mm H 1000mm

Light duty Compact Welding Center with Special Made Welding Machinery

Application: For implementing on small pipe flange circumferential seam welding:

1 Welding Center Positioner Roller Rotator 1

1. Characteristics: Compared with the previous 3 business cases of medium to large duty, here in this integrated MIG Welding Center, workpieces and equipment has light weight and compact size;
2. Function and Welding Technique: It is used for welding various specifications of pipe flanges in the optimum welding position, with welding mode of MIG (Metal inert gas welding);

3. Welding Machinery and Function Units of MIG Welding Center:

As can be observed from the above photos, this MIG Welding Machinery group is composed of:
1) HB05 model Special made Welding Positioner
2) Special made HGK02 model tilting type leadscrew adjust Welding Roller Rotator;
3) LHZ2525 model stationary and non-revolve Column Boom Welding Manipulator Machine;
4) Tailor made Welding Fixture;
5) Integrated electric interlock control system;

4. Structure and Operation of MIG Welding Center:

1) Overall: The HGK02 model leadscrew adjust Welding Roller Rotator is amounted onto turntable of two axis HB05 Welding Positioner. It has 2 sections of roller bed: One drive one follower, being installed at front and rear sides of HB05 Welding Turntable, with certain distance apart;
2) Workpiece (Small pipe flange) is fixed onto drive and follower welding roller beds of HGK02, by means of tailor made welding fixture;
3) Welding turntable of HB05 Welding Positioner has square shape, instead of conventional round shape. It has tilting angle scope of 0°- 60°, no need to revolve;
4) MIG welding mechanism is installed onto horizontal boom of LHZ2525;
5) Integrated electric control system is placed at center of the entire MIG Welding Center, controlling on all the Welding Machinery and function units of this working group. It is adopted with HMI (Human machine interface) and touch screen, for operators to conveniently and intuitively manage on operation procedure;
6) Welding operation: Depending on different dimensions and design of workpiece (Pipe flange), welding turntable of HB05 can be tilted to different angle, to acquire on the optimum orientation on welding operation;
5. Easy Handling: Due to its light weight and flexible arrangement, this personalized MIG Welding Center can be installed and relocated easily and conveniently at customer sites.

Wuxi JACK Other Widely Applied Welding Machinery

1. Welding Roller Rotator:

1 Self Adjusting Automatic Welding Rotator Roller Bed 7 IMG_3931

HGZ80: Self-Adjust Automatic Welding Turning Roller, of 80 ton loading capacity

HLK100: Bolt Adjust Welding Roller Bed, of 100 ton loading capacity

HGK05: Leadscrew adjust Welding Turning Roller, of 5 ton loading capacity

HGZ20: Self-Adjust Automatic Welding Roller Bed, of 20 ton loading capacity

2. Welding Positioner Turntable:

2 L type Elevating Welding Positioner 5 DSCN0892

LBS03: Three Axis L type Elevating Welding Positioner, with Welding Turntable of 3 ton loading capacity

HB02: Two Axis Welding Turning Table of 2 ton loading capacity

HTHB10: Head and Tail Double Columns Welding Positioner of 10 ton loading capacity

HBS03: Servo drive Two Axis Welding Turning Table of 3 ton loading capacity

3. Other Welding Machinery:

3 Steel Plate Butt Joint Welding Machine 4

MP30 Steel Plate Butt Joint Welding Machine

LHD1500 Gantry Moving Frame Pipe Longitudinal Seam Welding Machine

ZHJ15 model 3 in 1 H Beam Assembly Welding Straightening Machine

LH50 Fixed Bed Form Pipe Flange Circumferential Seam Welding Machine

Other Series of Products We Own

General Purpose Automatic Lengthwise ASM63 Angle Steel Straightening Machine

Medium Large DX3030 Steel Structure End Face Milling Machine

Steel Column Member Use DX1520 End Face Milling Machine

Top PHJ20 Model 3 in 1 H Beam Assembly Weld Straighten Integral Machine

Symmetric Beam ZHJ18 Model 3 in 1 Vertical H Beam Welder Machine

HMI Control Advanced Function SXBJ-12 Large Edge Milling Machine

Pair Heads SXBJ-18 Large Size Plate Edge Milling Machine

MP20 To MP50 Sheet Metal Steel Plate Butt Joint Welding Machine

6 And 7 Axis CNC-CP6/7-2000~3000/L CNC Large Pipe Cutting Machine

5 Axis CNC-CP5-1400/L Classical Medium Size CNC Pipe Cutting Machine

Middle Size 1800mm Height Semi-Automatic Welded H Beam Production Machine Line

HB-series High Quality Automatic Welding H Beam Production Line

Z30 Heavy Duty Large I H Beam Assembly Machine

Manual Assembling And Automatic Welding Z18 I Beam Assembly Machine

LHA Gantry Type H Beam Submerged Arc Welding Machine

LHC Moving Cantilever I H Beam Trolley SAW Welding Machine

High Efficiency Hydraulic Drive YTJ-50 I Beam Straightening Machine

Heavy Duty Thick Thickness YTJ-80 I Beam Straightening Machine

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Wuxi JACK Welding Center,

Ingenious Design Turn Key Project on Complicated Welding Tasks with Welding Machinery Combination

Combination of Wuxi JACK Column Boom Welding Manipulator Machine and Welding Roller Rotator

Typical Welding Machinery being Adopted:

Some Business Cases of Wuxi JACK Welding Center, from March 2009 to Today End of August 2026:

Technical Characteristic and Significance of Welding Center:

Wuxi JACK Column Boom Welding Manipulator Machine with Welding Roller Rotator in Year 2025 and 2026

C. Customer Requirement on Welding Center:

1. LPG Tanker General Data on Column Boom Welding Manipulator Machine and Welding Roller Rotator:

2. SST Tankers General Data on Column Boom Welding Manipulator Machine and Welding Roller Rotator:

D. Technical Brief on (LHZ4055 + HGZ20) Welding Center:

1. LHZ4055 Column and Boom Welding Manipulator,

2. HGZ20 Motorized Moving Automatic Self-Adjust Welding Roller Rotator:

E. Welding Machinery of (LHZ4055 + HGZ20) Welding Center:

1. Column Boom Welding Manipulator Machine:

2. HGZ20 Self-Adjust Automatic Welding Roller Rotator:

Videos of Wuxi JACK Column Boom Welding Manipulator Machine and Welding Roller Rotator

Wuxi JACK Welding Center on Tank Production: LHZ5050 Column Boom Welding Manipulator Machine with HLK80 Welding Roller Rotator:

A. Business Case of SAW Welding and Strip Cladding Welding Center:

3. 3 Types of Major Welding Machinery and Its Operations for Fabricating on Tanks:

B. Column Boom Welding Manipulator Machine and Bolt Adjust Welding Roller Rotator:

1. In (LHZ5050 + HLK80) Welding Center:

2. Welding System in Column Boom Welding Manipulator Machine:

3. Welding Supplementary Units in Column Boom Welding Manipulator Machine:

4. Test Run on Wuxi JACK LHZ5050 Column Boom Welding Manipulator Machine:

C. Technical Features of Finished SAW and Strip Cladding Welding Center:

3. Top Level Welding Seam Produced in Column Boom Welding Manipulator Machine:

D. Technical Parameters of Finished SAW Welding and Strip Cladding Welding Center:

Wuxi JACK Medium duty CO2 GMAW Welding Center

1. Business Case of Middle Size CO2 GMAW Welding Center:

2. Layout Sketch on Wuxi JACK LHZ3030 Column Boom Welding Manipulator Machine and HGK20 Leadscrew Adjust Welding Roller Rotator:

3. Welding Machinery of CO2 GMAW Welding Center:

4. Technical Brief on CO2 GMAW Welding Center:

5. Technical Parameters of Medium duty CO2 GMAW Welding Center:

LHZ3030 Column Boom Welding Manipulator Machine:

HGK05 Leadscrew Adjusting Welding Roller Rotator:

Heavy duty SAW Large Welding Center

1. Wuxi JACK LHZ6050 Column Boom Welding Manipulator Machine and HGZ80 Automatic Welding Roller Rotator:

2. Welding Machinery of SAW Large Welding Center:

3. Technical Features of SAW Large Column Boom Welding Manipulator Machine and automatic Welding Roller Rotator:

4) Welding Supplementary Function Units being Installed onto LHZ6050 Column Boom Welding Manipulator Machine:

4. Technical Parameters of Heavy duty Welding Center:

LHZ6050 Column Boom Welding Manipulator Machine:

HGZ40 Self-adjust Automatic Welding Roller Rotator:

Light duty Compact Welding Center with Special Made Welding Machinery

3. Welding Machinery and Function Units of MIG Welding Center:

4. Structure and Operation of MIG Welding Center:

Wuxi JACK Other Widely Applied Welding Machinery

1. Welding Roller Rotator:

2. Welding Positioner Turntable:

3. Other Welding Machinery:

Other Series of Products We Own

Wuxi JACK Column Boom Welding Manipulator Machine Blogs

Wuxi JACK Medium duty CO₂ GMAW Welding Center

1. Business Case of Middle Size CO₂ GMAW Welding Center:

3. Welding Machinery of CO₂ GMAW Welding Center:

4. Technical Brief on CO₂ GMAW Welding Center:

5. Technical Parameters of Medium duty CO₂GMAW Welding Center: