1 Banner CNC Pipe Intersection Cutting Machine 8- IMG_20190322_110724

Wuxi JACK CNC Pipe Intersection Cutting Machine, Completing all Pipe Cutting Tasks with High Quality for Customers!

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Usage, Advantage and Application of CNC Pipe Intersection Cutting Machine

 

1. The Workpiece and Delivery of CNC Pipe Intersection Cutting Machine:

1) Function: CNC Pipe Intersection Cutting Machine, the other name is CNC Pipe Cutting Machine, is for cutting out various holes and edges with required kerf, in the form of straight or oblique angle, so that next step of connection/ fabrication/ assembly can be made;

 

The 9 types of classical intersecting kerfs available from CNC Pipe Intersection Cutting Machine, and its easy management: (Fig.1)

Fig1 CNC Pipe Intersection Cutting Machine 12  Fig2 CNC Pipe Intersection Cutting Machine 14- CNC HMI

 

Checking the Finished Cutting kerf Produced from Wuxi JACK Exported to America 7 Axis 3000/12 Large CNC Pipe Cutting Machine: (Fig.2)

Fig3 CNC Pipe Cutting Machine 3
2) Cutting Media: CNC Pipe Intersection Cutting Machine adopts Oxy-fuel flame for cutting medium to thick carbon steel pipes, and plasma for cutting thin wall stainless steel/ Alloy pipe. So that the machine is also named as Flame Plasma CNC Pipe Cutting Machine;

 

The Finished Workpiece Delivered from Wuxi JACK CNC Pipe Cut Machine, and it Fabricated Pipe Sub-Assembly: (Fig.3)

Fig4 CNC Pipe Cutting Machine 5
 

 

 
 
 

2. Application of Flame Plasma CNC Pipe Intersection Cutting Machine:

1) CNC Pipe Cut Machine sees its extensive application in all the Manufacturing Industries which uses metal pipes/ tubes/ tanks/ cylinders as its raw material, from as small as Φ48mm diameter pipes fabrication, to as large as Φ3000mm heavy duty tanks;
2) The length of workpiece to be cut in the CNC Pipe Cutting Machine can be from several meters to over 20s meters; Thickness from 2~3mm to 100mm;

The Application Sample with the Adoption of Workpiece delivered from Wuxi JACK CNC Pipe Intersection Cutting Machine: (Fig.4)

Fig5 CNC Pipe Intersection Cutting Machine 2
 
 

3. What Benefits can Wuxi JACK CNC Pipe Cutting Machine Bring for Customer?
 

1) Productivity and Quality: CP series flame plasma CNC Pipe Cutting Machine makes the original manual pipe cutting work from time consuming, arduous, and hard to control job, turned into highly efficient controllable operation, with consistent high standard delivery;
2) Automation and Saving Variable Cost: With the introduction of CNC Pipe Intersection Cutting Machine, automation can be realized in this field of pipe 1st operation, and customer need the minimum number of operators;
3) Achieve the Previously Impossible Task: With the powerful function of CNC Pipe Cut Machine, many pipe beveling jobs that can not be attained manually before can be fulfilled, especially for chamfering grooves;

4) Competitive Leading Edges of Wuxi JACK 5 Axis/ 6 Axis/ 7 Axis Large CNC Pipe Cutting Machine:

a) Over the past decades, with advancement of technology, CNC Pipe Cutting Machine has gone thru several stages of development, from 3 axis on small to medium pipes, to 5 Axis/ 6 Axis/ 7 Axis Large CNC Pipe Cutting Machine on machining medium to large, and super large workpieces;
b) In this application field of CNC Pipe Intersection Cutting Machine, Wuxi JACK always takes the lead in hardware/ software/ comprehensive management on this state-of-art CNC Pipe Cutting Machine, especially in the realm of 5 Axis/ 6 Axis/ 7 Axis Large CNC Pipe Cutting Machine;
5) For quick understanding, please visit power point slides summary of “Advanced Wuxi JACK CNC Pipe Intersection Cutting Machine”.

Wide Application of Wuxi JACK CNC Pipe Intersection Cutting Machine

Core Function Cells of CNC Pipe Intersection Cutting Machine

The Finished Beveling made by Wuxi JACK Edge Milling Machine

1- CNC Pipe Cutting Machine 100_4988
2- CNC Pipe Intersection Cutting Machine 微信图片_20210617163314
3 CNC Pipe Intersection Cutting Machine
4- CNC Pipe Cutting Machine 20130530_093452
5-CNC Pipe Cutting Machine IMG_8952
6-CNC Pipe Intersection Cutting Machine 微信图片_20210617163348
7 CNC Pipe Cutting Machine

Working Video of Wuxi JACK Flame Large CNC Pipe Cutting Machine

Note: Below we pick up 6 videos to demonstrate operation of CNC Pipe Intersection Cutting Machine from different perspectives. For more videos, please visit pages of:
1. CNC Pipe Cutting Machine;
2. Working Videos of CNC Pipe Cutting Machine

1 Flame hole cutting during factory validation on 7 Axis 3000/12 Large CNC Pipe Cutting Machine;

2 Facility Commissioning on Wuxi JACK Exported 7 Axis 3000/12 Large CNC Pipe Cutting Machine;

3 Vertical view and close distance observance on 7 Axis 3000/12 Large CNC Pipe Cutting Machine and its cutting torch;

4 Full record on flame cutting and beveling, in Wuxi JACK 7 Axis large CNC Pipe Intersection Cutting Machine;

5 Running of Wuxi JACK exported to America 7 Axis 3000/12 large CNC Pipe Cut Machine at customer site;

6 Manual hole piercing into large and thick workpiece tank, before official working of 7 Axis Large CNC Pipe Cutting Machine

Design Sketch and Working Principle of Flame and Plasma CNC Pipe Cut Machine

Below is general layout of a set of Wuxi JACK CP5- 660/12 CNC Pipe Intersection Cutting Machine:

1. This CP5-660/12 Flame Plasma CNC Pipe Cut Machine has capability of:

1) Cut and make slant bevel on workpieces with diameter range Φ48mm ~ Φ660mm; Length 1000mm to 12,000mm; Thickness 5mm to 50mm;
2) With 5 axis control in the CNC Pipe Intersection Cutting Machine, slant edge chamfer in the range of ±45° can be made.

 

2. Working Principle of Flame Plasma CNC Pipe Cutting Machine:

1) As can be checked from the above layout, during running of the CNC Pipe Intersection Cutting Machine, cutting torch moves in the spatial 3 direction, as well as tilting along pipe length and radial direction, to be positioned and perform cutting and beveling on workpiece;
2) The positioning and movement of cutting torch is controlled and traced with CNC controller of the CNC Pipe Cut Machine, and driven with servo motor;
3) For definition on the 5 axis in CNC Pipe Cutting Machine, please check below segment.

Control Axis Selection in CNC Pipe Intersection Cutting Machine:

There 4 types of control axis configuration in CNC Pipe Cutting Machine:

1. 3 Axis in Small Diameter CNC Pipe Cut Machine:

1) 3 Axis CNC Pipe Cutting Machine has fundamental function of cut off and hole with straight edge, which is applicable for workpieces with small diameter and thin wall: Diameter up to Φ660mm, and thickness 3mm ~ 10mm;
2) Typical model of 3 Axis CNC Pipe Cutting Machine is CP3- 600/L. Here “L” means length of pipe, for example: 6000mm/ 9000mm/ 12000 mm, etc.;

The X axis for pipe length, Z axis for pipe diameter, and Y axis for pipe rotation in CNC Pipe Cutting Machine is shown in below:

Fig1- 5 Axis CNC Pipe Cutting Machine
 

2. 5 Axis in Small to Medium Diameter CNC Pipe Intersection Cutting Machine:

1) As shown in the above sketch, when diameters of pipe grow to medium level, such as Φ1400mm, and correspondingly thickness grows thicker, such as 30mm~ 50mm, it is necessary to have oblique edge chamfering;
2) The 4th A axis and 5th B axis should be introduced to CNC Pipe Cutting Machine, for swiveling cutting torch within the range of ±45° infinite revolving;
3) The typical models of 5 Axis CNC Pipe Cutting Machine can be CP5-1400/L (For Φ1400mm pipe), and CP5-2000/L (For Φ2000mm pipe).
 

3. 6 Axis and 7 Axis in Large CNC Pipe Cutting Machine: 

Fig2- 5 Axis CNC Pipe Cutting Machine
 
1) As indicated in the above sketch, when diameter of pipe exceeds Φ2000mm, the 6th V axis for moving cutting torch along pipe radial direction, and the 7th W axis for moving friction roller support should be introduced to Large CNC Pipe Cutting Machine;
2) The typical models of 6 Axis CNC Pipe Intersection Cutting Machine can be CP6-1400/L;
3) Typical models of 7 Axis CNC Pipe Cutting Machine can be CP7-3000/L, and CP7-2500/L.

Workpiece Fixture, or Holding and Revolving Group in CNC Pipe Intersection Cutting Machine

Depending on diameter range of workpiece, there are 2 types of fixtures or supporting unit, to be applied in CNC Pipe Cutting Machine:

1. 3 Claw Chuck in small medium sizes of CNC Pipe Cutting Machine:

Fig1 CNC Pipe Intersection Cutting Machine
1) When diameters of pipe are less than Φ660mm, due to its relative large motion inertia during rotation, 3 claw chuck need to be introduced into the CNC Pipe Intersection Cutting Machine, to clamp one end of pipe firmly;
2) The whole piece of pipe will be laid onto 3 to 4 sets of X-style moving adjustable brackets, which forms base bed of CNC Pipe Cut Machine;

Chuck fixture in Wuxi JACK Φ600mm~ Φ660mm CNC Pipe Intersection Cutting Machine: 

Fig2 CNC Pipe Intersection Cutting Machine 34- 微信图片_20210615094221
 

2. Friction Rollers Group in Medium to Large CNC Pipe Cutting Machine: 

Fig3 CNC Pipe Cutting Machine 9- P1010031
1) When diameters of pipes exceed Φ1000mm, effect of revolving inertia weakens greatly, and fixture is not necessary any more;
2) By this time, friction rollers set is equipped with Medium to Large CNC Pipe Cutting Machine;
3) The advantage of friction rollers is easy handling pipe onto and away from the CNC Pipe Cut Machine, without the additional work of fixing and loosening pipes;

A piece of Φ3000mm large tank laid onto friction rollers groups in Wuxi JACK Large CNC Pipe Cutting Machine: 

Fig4 CNC Pipe Cutting Machine 9- Leadong picture- IMG_20190322_111009

Operation of Flame and Plasma CNC Pipe Cutting Machine

1. General Steps in Operating Oxy-fuel and Plasma CNC Pipe Cut Machine:

The above 4 photos give 4 general stages during running of CNC Pipe Intersection Cutting Machine, especially Large CNC Pipe Cutting Machine:

1) Shown in the 1st photo, when thickness of pipe approaches 100mm, to hasten up cutting operation, manual hole piercing had better be performed in the workpiece;
2) Shown in the 2nd photo, as a highly automatic equipment, all the cutting program of the CNC Pipe Cutting Machine can be generated instantly with CNC control station;
3) The 3rd photo catches working moment of Wuxi JACK 7 Axis Large CNC Pipe Cutting Machine, when cutting a piece of large tank;
4) The 4th photo was taken on a finished hole in the 100mm thickness Φ3000mm large cylinder, produced from Wuxi JACK 7 Axis Large CNC Pipe Cutting Machine.

2. Generation and Enforcement of Cutting Program and its Execution in CNC Pipe Intersection Cutting Machine:

The above 4 photos give series of time points for compiling workpiece dimension, its cutting programming, and implementation in CNC Pipe Cutting Machine:
 

1) Shown in the 1st photo, at the initiation of pipe cutting, operator can input specifications of workpiece, including length, thickness, external diameter, internal diameter, inclining angle... into HMI (Human machine interface) of CNC Pipe Cutting Machine;
2) The 2nd photo is the cutting torch installed in 5 Axis CNC Pipe Intersection Cutting Machine;
3) The 3rd photo is the cutting torch installed in 7 Axis Large CNC Pipe Cutting Machine;
4) The 4th photo is 9 frames from animation of cutting positioning during running of 5 Axis CNC Pipe Cut Machine. For its detailed analysis, please visit product of “Multi-Axis Advanced Management Automatic CNC Pipe Cutting Machine”.

Fig CNC Pipe Cutting Machine

Category and Main Parameters of Flame and Plasma CNC Pipe Intersection Cutting Machine

Here we classify CP series Oxy-fuel and Plasma CNC Pipe Cutting Machine into 4 groups of:

1. 3 Axis CP3-600~1000/L Small Medium size CNC Pipe Cut Machine;
2. 5/6 Axis CP5/6-600~660/L Small size CNC Pipe Intersection Cutting Machine;
3. 5/6 Axis CP5/6-1400~ 2000/L Medium Size CNC Pipe Intersection Cutting Machine;
4. 5/6/7 Axis CP5/6/7-2000~ 3000/L Large CNC Pipe Cutting Machine

Navigation Bar on “Type of CNC Pipe Intersection Cutting Machine”

3 Axis CP3-600~1000/L Small Medium size CNC Pipe Cut Machine

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1. Characteristic and Application of CP3-600~1000/L Small Medium size CNC Pipe Cut Machine:

1) Such small medium CNC Pipe Cut Machine is used for cutting small to medium diameter and thin wall pipes, without the need of slant edge beveling;
2) Workpiece fixture in this small medium CNC Pipe Cutting Machine is 3 claw chuck type;
3) Typical model of this range of CNC Pipe Cutting Machine is CP3-1000/15.

 

2. Technical Parameters of CP3-600~1000/L Small Medium size CNC Pipe Cut Machine:

  Model of 3 Axis CNC Pipe Intersection Cutting Machine  CP3-600/ L
 CP3-1000/ L
 Applicable Diameter Range of Pipe  80 ~ 600/ 1000 (mm)
 Applicable Max. Length of Pipe  6000/ 9000/ 12000 mm
 Applicable Thickness of Pipe  6~100 mm for flame cutting;
 3 ~ 25mm for plasma cutting
 Applicable Cutting Speed of
 Flame and Plasma
 200∼800mm/min. for flame cutting;
Around 200~ 2000mm/min. for plasma cutting
(Based on thickness of Pipe and Plasma Power)
  CNC Control Axis
  3 Axis of X/Y/Z:
X Axis: Cutting torch positioning along pipe longitudinal;
Y Axis: For controlling pipe rotation;
Z Axis: Cutting torch along pipe radius

5/6 Axis CP5/6-600~660/L Small size CNC Pipe Intersection Cutting Machine

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1. Application of CP5/6-600~660/L Small size CNC Pipe Intersection Cutting Machine:

1) 5 Axis or 6 Axis CNC Pipe Cutting Machine is used for cutting pipes with small diameter and bigger thickness, which needs beveling;
2) 3 claw chuck is used to secure the workpiece in this grade of CNC Pipe Cutting Machine;
3) Typical models of this range of CNC Pipe Cutting Machine are CP5-600/L 5 Axis CNC Pipe Cutting Machine, and or CP6-600/L CNC Pipe Intersection Cutting Machine.

 

2. Technical Parameters of CP5/6-600~660/L Small size CNC Pipe Intersection Cutting Machine:

  Model of 5/6 Axis CNC Pipe Intersection Cutting Machine  CP5- 600 / L
 CP5- 660 / L
CP6- 600 / L
 CP6- 660 / L
 Valid Diameter Range of Workpiece 48/  80 ~ 600/660 (mm)
 Valid Max. Length of Pipe  6000/ 9000/ 12000 mm
 Valid Thickness of Pipe  6~100 mm for flame cutting;
 3 ~ 25mm for plasma cutting
  Valid Cutting Speed   200∼800mm/min. for flame cutting
Around 200~ 2000mm/min. for plasma cutting
(Based on thickness of Pipe and Plasma Power)
  Suitable CNC Control Axis
  5/6 Axis of X/Y/Z/A/B/V
X Axis: For cutting torch along pipe length
Y Axis: For pipe rotation;
Z Axis: For cutting torch vertical position;
A Axis: For tilting cutting torch along pipe radius;
B Axis: For tilting cutting torch along pipe length;
V Axis: For cutting torch along pipe radius

5/6 Axis CP5/6-1400~ 2000/L Medium Size CNC Pipe Intersection Cutting Machine

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1. Application of CP5/6-1400~ 2000/L Medium Size CNC Pipe Intersection Cutting Machine:

1) This scope of CNC Pipe Cutting Machine has the largest applicating share in its product group, for cutting medium range pipes with diameter up to Φ2000mm;
2) Workpiece holding and rotating unit in this range of CNC Pipe Cutting Machine is of friction roller style;
3) Typical models are CP5-2000/L, and CP6-1400/L  CNC Pipe Intersection Cutting Machine.

 

 

2. Technical Parameters of CP5/6-1400~2000/L CNC Pipe Intersection Cutting Machine:

 Model of 5/6 Axis CNC Pipe Intersection Cutting Machine  CP5 - 1400 / L
 CP5 - 2000 / L
 CP6 - 1400 / L
 CP6 - 2000 / L
  Effective Workpiece Diameter Range  300/400 ~ 1400/2000 (mm)
 Effective Max. Length of Workpiece  6000/ 9000/ 12000 mm
 Effective Workpiece Thickness Range  6~100 mm for flame cutting;
3 ~ 25mm for plasma cutting
 Effective Flame and Plasma Cutting Speed  200∼800mm/min. for flame cutting
Around 200~ 2000mm/min. for plasma cutting
(Based on thickness of Pipe and Plasma Power)
 Effective CNC Control Axis
 5/ 6 Axis of X/Y/Z/A/B/V
X Axis: For cutting torch movement along pipe longitudinal direction;
Y Axis: For controlling pipe CW/CCW rotation;
Z Axis: For managing cutting torch elevation;
A Axis: For tilting cutting torch along pipe radius;
B Axis: For tilting cutting torch along pipe longitudinal direction
V Axis: For moving cutting torch alon pipe radius direction

5/6/7 Axis CP5/6/7 2000~ 3000/ L Large CNC Pipe Cutting Machine

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1. Application of CP5/6/7 2000~ 3000/ L Large CNC Pipe Cutting Machine:

1) This series of CNC Pipe Intersection Cutting Machine is used for cutting large diameter pipes with big thickness. Correspondingly, flame cutting has more application than plasma cutting;
2) The choice among 5 axis, 6 axis and 7 axis depend on the largest diameter of pipe, customer preference and budget;
3) The typical models of these Large CNC Pipe Cutting Machine are CP5-3000/L, and CP7-3000/L, and CP5-2500/L, and CP7-2000/L, and CP5-2000/L.

 

 

2. Technical Parameters of CP5/6/7- 2000~ 3000/L Large CNC Pipe Cutting Machine:

  Model of 5/6/7 Axis Large CNC Pipe Intersection Cutting Machine CP5-2000/L
 CP6 - 2000 / L
CP5- 2500/L
CP6- 2500/ L
CP7-2500/ L
CP6 - 3000 / L
 CP7 - 3000 / L
  Applicable Pipe Diameter Range  400/ 500/ 600 ~
 2000/ 2500/ 3000 (mm)
 Applicable Max. Length of Workpiece  6000/ 9000/ 12000/ 15000
 mm
 Applicable Pipe Thickness Range  6~100 mm for flame cutting;
3 ~ 25mm for plasma cutting
 Applicable Cutting Speed  200∼800mm/min. for flame cutting
Around 200~ 2000mm/min. for plasma cutting
(Based on thickness of Pipe and Plasma Power)
 Applicable CNC Control Axis  7 Axis of X/Y/Z/A/B/V/W
X Axis: For cutting torch positioning along pipe longitudinal;
Y Axis: For managing pipe revolving;
Z Axis: For lifting and lowering down cutting torch;
A Axis: For tilting cutting torch along pipe radius;
B Axis: For tilting cutting torch along pipe longitudinal;
V Axis: For moving cutting torch along pipe radius;
W Axis: For moving pipe supporting rollers along transverse
Large CNC Pipe Cutting Machine
01

5 Axis CNC Pipe Cutting Machine
02

CNC Pipe Cutting Machine
03

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