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Wuxi JACK Angle Steel Straightening Machine, the Most Efficient and Economical Tool for Customer!

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The Usage and Value of Angle Steel Straightening Machine

1. Why Customer need Angle Steel Straightening Machine:

1) Angle Steel, the other names are Angle Iron, Rolled Angle, L Steel or Angle Bar, is the most basic and widespread raw material applied across industries. Due to its large volume of consumption, everyday there are huge amount of Angle Steels in stock and transportation in practical application;
2) Meanwhile, because of its long length and small cross section, Angle Steels are prone to become crooked and or twisted in the logistics process, affecting following operation effect;
3) Angle Steel Straightening Machine is for solving this issue. As shown in below photo, varied sizes of rolled Angles can be got straightened with its passing through main frame of the Angle Steel Straightening Machine:
 

A piece of Angles was being straightened out in Wuxi JACK ASM100 Angle Steel Straightening Machine:

Fig1 Angle Steel Straightening Machine 15
 

Monitor and Control Straightening Process in Wuxi JACK ASM100 Rolled Angle Straightening Machine:

Fig2 Angle Steel Straightening Machine 10

 
4) Besides, during straightening process, surface of Angles can be polished in certain degree, removing its rust and dirty layer. In this respect, Angle Steel Straightening Machine is a very useful pretreating equipment for customers.
 
 

2. The Value of Angle Steel Straightening Machine:

1) Before introduction of Angle Steel Straightening Machine, there need lots of labor for straightening different kinds of Angle Steels: Operator use hammer to knock on the Angles. Such manual job is not only time consuming, but also no commitment on consistent and controllable straightening effect;
2) Angle Steel Straightening Machine makes the original tedious and low efficient manual work into an efficient process, guaranteeing consistent and controllable quality output;

A piece of large size (200x 200 x 20mm) Angle Steel was being straightened in Wuxi JACK Angle Steel Straightening Machine:

Fig3 Angle Steel Straightening Machine 29- IMG_7081

3) Operators can be relieved from such low value added job, and focus on more value added operation. In the era of increasingly scarce and expensive labor, Wuxi JACK standard and heavy duty Angle Steel Straightening Machine helps customer attaining the best value with the minimum expense.

Different Models of Wuxi JACK Angle Steel Straightening Machine Working at Customer Site

Operation on Angle Steel Straightening Machine

1 Angle Steel Straightening Machine 4- 微信图片_20210619182411
2 L Steel Straightening Machine 12- 微信图片_20210619182351
3 Rolled Angle Straightening Machine 18- 微信图片_20210620102340
4 Angle Iron Straightening Machine 22- IMG_4139
5 Angle Bar Straightening Machine 22 -微信图片_20210620102556
6 Steel Angle Straightening Machine 23 -微信图片_20210620102556
7 Angle Steel Straightening Machine 24 -微信图片_20210620102556
8 L Steel Straightening Machine 25 -微信图片_20210620102556

The Operating Way on Angle Steel Straightening Machine

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Want to check the working and operating elements in Wuxi JACK Angle Steel Straightening Machine? Please check the lefthand scrolling photos

 

To have a piece of Angle got straightened in a set of Angle Steel Straightening Machine, below are major steps for achieving the purpose:

 

1. Load the Workpiece into Angle Steel Straightening Machine:

1) There are conveyors at both ends of the Rolled Angle Straightening Machine main frame. Either side can be taken as input or output conveyor;
2) In Angle Steel Straightening Machine, both sides of conveyors are idle type. So, after loading the Angles onto conveyors, operator need to push it forward into central working area of the Rolled Angle Straightening Machine.

 

2. Make Adjustment on Straightening Rollers Downward Stroke in Angle Steel Straightening Machine:

1) First, validate straightening rollers in the way of idle running;
2) There is rule of thumb on parameter of downward strokes suggested by Wuxi JACK, which will share with customer as part of technical documents, when making delivery of the Rolled Angle Straightening Machine;

 

3. Operate the Straightening Process with Pendant of Angle Steel Straightening Machine:

1) Operation of the Angle Steel Straightening Machine is intuitive. Each of the downward stroke straightening roller is manipulated individually;
2) During operating process, there is indicating lamp on top of the Angle Steel Straightening Machine main frame.

Working Video of Wuxi JACK Angle Steel Straightening Machine

Wuxi JACK ASM200 Angle Steel Straightening Machine straighten a piece of L200x 200x 20 mm Angle Steel

Wuxi JACK ASM63 Rolled Angle Straightening Machine straighten a piece of small Angle Iron

Wuxi JACK ASM130 Rolled Angle Straightening Machine straighten a piece of medium size Angle Steel in both direction

Hand Turning on Downward Stroke of Straightening Rollers in Wuxi JACK ASM100 Angle Iron Straightening Machine

High Speed Straightening Large Size Angle Steel with Wuxi JACK ASM160 Angle Iron Straightening Machine

Close Up on Straightening Cavity, Straightening Roller, and Angles, during working of Wuxi JACK ASM130 Angle Steel Straightening Machine

The Working Principle of Wuxi JACK Rolled Angle Straightening Machine

Here we take ASM63 Angle Steel Straightening Machine as an example:

 

1. The Straightening Principle of Rolled Angle Straightening Machine:

1) As shown in the 1st photo, there are 5 pieces of downward rollers, and 4 pieces of bottom rollers, in a set of ASM series Angle Iron Straightening Machine;

2) The Angle Iron comes from righthand of the Angle Iron Straightening Machine main body; 

Fig1 Angle Steel Straightening Machine

3) There are empirical data on suggested downward stroke of each of the 5 pieces downward rollers, for straightening each specification of Angles in ASM63 Angle Steel Straightening Machine; 

Fig2 Angle Steel Straightening Machine
4) You can find that with the workpiece going forward through main frame of the Rolled Angle Straightening Machine, it gradually grows flattened. So, the corresponding necessary straightening stroke diminishes.
 

2. Make Adjustment on Downward Stroke in Angle Steel Straightening Machine:

1) As shown in the 2nd photo, the downward movement of straightening roller is transmitted with worm gear reducer, which are installed at top of the main body of the Rolled Angle Straightening Machine; 
Fig3 Steel Angle Straightening Machine 9- 微信图片_20210619182427
2) The power on these worm gear reducers is made with hand turning handwheels.
 

3. Control on Downward Stroke in Rolled Angle Straightening Machine

Fig4 Rolled Angle Straightening Machine 8- 微信图片_20210619182332
1) As shown in the 3rd photo, alongside each of the straightening roller, there is indicating ruler;
2) At initiation of work, operator can check actual downward stroke of the corresponding roller in Rolled Angle Straightening Machine.

 

4. Working Cell in Angle Steel Straightening Machine: 

Fig5 L Steel Straightening Machine 17- 微信图片_20210619182405
Finally, as shown in the 4th photo, the straightening on Angle Steels in working cell of the ASM series High Precision Rolled Angle Straightening Machine.

Main Working Units in Wuxi JACK ASM Models Angle Iron Straightening Machine

One set of Wuxi JACK ASM model Angle Iron Straightening Machine can be divided into 4 broad sections of:

 

1. Drive and Transmission unit of Angle Steel Straightening Machine:

1) Please check the 1st photo. In ASM models Angle Steel Straightening Machine, sending forward of workpiece is driven with A.C. cycloidal motor reducer, and transmitted with chain and sprocket;
2) For safety purpose, chains are covered, for avoiding hands entanglement;
3) For detail, please check product of Automated Length Direction Angle Steel Straightening Machine
 

2. Main Frame and Straightening Cavity in Rolled Angle Straightening Machine:

1) Please check the 2nd photo. It shows lateral side of working zone of the Rolled Angle Straightening Machine;
2) The pair of downward straightening roller and bottom rollers forms cavity. With the traveling of Angles through it, the Angles got flattened out;
3) For detail, please check product of ASM200 High Power Rolled Angle Straightening Machine
 

3. Straightening Rollers in Angle Iron Straightening Machine:

1) Please check the 3rd photo. Straightening rollers are critical working element in any set of Angle Steel Straightening Machine. These elements are made of Alloy Steel, with integral heat treated: Surface tempered, and integral quenched;
2) For detail, please check product of ASM100 Automatic Lengthways Angle Iron Straightening Machine

 

4. Conveyor of Angle Iron Straightening Machine:

1) Please check the 4th photo. In ASM series Angle Steel Straightening Machine, conveyors are idle type;
2) For detail, please check product of ASM160 Big Size Angle Steel Straightening Machine

 

The Classification and Technical Parameters of Wuxi JACK Angle Steel Straightening Machine

From customer perspective, ASM series Angle Iron Straightening Machine can be grouped into 3 small groups of:

 
1) Standard light to medium duty Rolled Angle Straightening Machine;
2) Economical light duty Angle Iron Straightening Machine;
3) Heavy duty Angle Steel Straightening Machine.

Navigation Bar on “The Types of Angle Steel Straightening Machine”

1. Standard light to medium duty Rolled Angle Straightening Machine:

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1. Outline on Standard light to medium duty Rolled Angle Straightening Machine:

1) This range of product is mainstream of Angle Steel Straightening Machine, covering the largest share of workpieces;
2) Its technical features are: There are 5 pieces of downward stroke roller, and 4 pieces of bottom roller in one set of the Angle Iron Straightening Machine; The adjustment on downward stroke is made by hand;
3) The typical models are ASM63, and ASM100, and ASM130 Angle Steel Straightening Machine.

 

 

2. Technical Parameters of Standard light to medium duty Rolled Angle Straightening Machine:

 Models of Standard
 Light to Medium duty Angle
 Steel Straightening Machine
 ASM63/ ASM100/ ASM130
 Min. Cross Section Size of
 Steel Angle
 (20 x 20 x3)/ (30 x 30 x 3)
 (40 x 40 x 4) mm
 Max. Cross Section Size of
 Steel Angle
 (63 x 63 x 8)/ (100 x 100 x
 14)/(130 x 130 x 16) mm
 Length Range of Steel Angle   1,500 ~ 10,000 mm
 (At customer demand)
 Steel Angle Straightening
 Speed
 9,000 mm/min.
 Main Reducer Power  5.5/ 9/ 11 kW
 Downward Stroke
 Straightening Roller Adjusting
 Way
 Manual Handwheel, five
 pieces
 Upper and Lower Straightening
 Rollers Interval
 393 / 400 / 450 mm
 Input Conveyor Length  Two Segments, 10 m, Idle
 type
 Output Conveyor Length  Two Segments, 10 m, Idle
 type
 Up and Below Straightening
 Rollers Quantity
 5 and 4 pieces each

2. Economical Light duty Angle Iron Straightening Machine:

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1. Outline on Economical Light duty Angle Iron Straightening Machine:

1) The economical version of Angle Steel Straightening Machine has around 10% manufacturing cost less than standard version equipment, because of 1 piece of downward and bottom straightening roller removed respectively;
2) This is applied to ASM63 Angle Steel Straightening Machine only.

 

 

2. Technical Parameters of Economical Light duty Angle Iron Straightening Machine:

 Simplified Low Manufacturing
 Cost Angle Bar Straightening
 Machine
 ASM63
 Min. Cross Section Size of
 Angle Bar
 20 ×20×3 mm
 Max. Cross Section Size of
 Angle Bar
 63 ×63 ×8 mm
 Length Range of Angle Bar  3,000 ~ 9,000 mm
 Angle Bar Straightening
 Speed
 9,000 mm/min.
 Main Reducer Power  5.5 kW, 1440 rpm
 Up Press Roller Adjusting
 Way
 Manual Turning Handwheel
 Upper and Lower
 Straightening Rollers Interval
 393 mm
 Upper / Lower Straightening
 Rollers Quantity
 4/3 pieces
 Input Conveyor Length  One Segment, 5.8 m
 Output Conveyor Length  One Segment, 5.8 m

3. Heavy duty Angle Steel Straightening Machine

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1. Outline on Heavy duty Angle Steel Straightening Machine:

1) This range of Rolled Angle Straightening Machine has its downward stroke adjusted with motor drive, instead of hand turning as in the case of standard models product, due to its big thickness of Angles to be straightened, and hence heavy force necessary, during working of the Angle Steel Straightening Machine;
2) The typical models are ASM160 and ASM200 Angle Steel Straightening Machine.

 

 

2. Technical Parameters of Heavy duty Angle Steel Straightening Machine:

  Heavy duty Angle Steel
 Straightening Machine
 ASM160 / ASM200
 Min. Cross Section Size of
 Rolled Angle
 (50 ×50×5) / (60 x 60 x 5) mm
 Max. Cross Section Size of
 Rolled Angle
 (160 × 160 × 16) /
 (200 x 200 x 20)  mm
 Length Range of Rolled
 Angle
 3,000 ~ 12,000 mm
 (At customer demand)
 Rolled Angle Straightening
 Speed
 6,000 mm/min.
 Main Reducer Power  18.5 kW, one set
 Up Press Roller Adjusting
 Way
 A.C. worm motor, 3kW, 5 sets
 Upper and Lower
 Straightening Rollers Interval
 470 mm
 Upper / Lower Straightening
 Rollers Quantity
 5/4 pieces
 Input and Output Conveyor  Two Segments, 11 m each

Application Range and Related Equipment of Angle Steel Straightening Machine

1. ASM series Angle Steel Straightening Machine is mainly applied in Iron Tower construction and Shipbuilding industry;
2. The similar equipment is H Beam Straightening Machine, which has similar function and working principle as Rolled Angle Straightening Machine, but in different mechanical structure and working manner;
3. The related equipment with Angle Steel Straightening Machine are: Edge Milling Machine, and Edge Rounding Machine, and Plate Butt Joint Welding Machine, and CNC Strip Plate Cutting Machine and CNC Pipe Cutting Machine. The common point of these machine is, they are all the pre-processing equipment for raw materials applied in Steel Structure, Manufacture and Construction Industries.

Angle Steel Straightening Machine
01

Rolled Angle Straightening Machine
02

Angle Iron Straightening Machine
03

Put into Use of Angle Steel Straightening Machine

Here we use Wuxi JACK ASM200 Rolled Angle Straightening Machine as an example:

 

1. Layout and Installation of ASM Rolled Angle Straightening Machine:

1) The righthand is layout drawing of Wuxi JACK ASM200 Angle Steel Straightening Machine. It has 11m length conveyors respectively at inlet and outlet of the equipment;
2) Main frame, or working zone of the ASM200 Angle Steel Straightening Machine has 5m length, and 700mm depth;
3) Summing up, one set of ASM200 Rolled Angle Straightening Machine totally occupies workshop area of 27m length x 700 width, very compact, and in regular shape. Please check the right hand photo of Wuxi JACK ASM100 Angle Steel Straightening Machine installed at customer site;
4) As we mentioned at beginning of this page, input and output conveyors of ASM series Angle Steel Straightening Machine can be inter-exchanged. So, the machine has flexible arrangement and material flow, catering for the process route design and adjustment of entire production line.

 

2. Safe Operation of Angle Steel Straightening Machine:

1) During running of the Rolled Angle Straightening Machine, the most easiest happened risk is collision between Angles and people around, especially under the working condition of fairly high speed straightening process;
2) So, there is alarm lamp in flashing, during working of the Rolled Angle Straightening Machine;

Fig1 Angle Steel Straightening Machine 20- 微信图片_20210619182358

3) Emergency stop button is close at hand on door of control board also;
4) For detail, please check product of ASM series Efficient Automated Length Direction Angle Steel Straightening Machine.

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