1) Before introduction of Angle Steel Straightening Machine, there need lots of labor for straightening different kinds of Angle Steels: Operator use hammer to knock on the Angles. Such manual job is not only time consuming, but also no commitment on consistent and controllable straightening effect;
2) Angle Steel Straightening Machine makes the original tedious and low efficient manual work into an efficient process, guaranteeing consistent and controllable quality output;
3) Operators can be relieved from such low value added job, and focus on more value added operation. In the era of increasingly scarce and expensive labor, Wuxi JACK standard and heavy duty Angle Steel Straightening Machine helps customer attaining the best value with the minimum expense;
4) For quick understanding on this Rolled Angle Straightening Machine, please check introduction Slides page of “Outline on Wuxi JACK Angle Steel Straightening Machine”.
1) There are conveyors at both ends of the Rolled Angle Straightening Machine main frame. Either side can be taken as input or output conveyor;
2) In Angle Steel Straightening Machine, both sides of conveyors are idle type. So, after loading the Angles onto conveyors, operator need to push it forward into central working area of the Rolled Angle Straightening Machine.
1) First, validate straightening rollers in the way of idle running;
2) There is rule of thumb on parameter of downward strokes suggested by Wuxi JACK, which will share with customer as part of technical documents, when making delivery of the Rolled Angle Straightening Machine;
1) Operation of the Angle Steel Straightening Machine is intuitive. Each of the downward stroke straightening roller is manipulated individually;
2) During operating process, there is indicating lamp on top of the Angle Steel Straightening Machine main frame.
1) This range of product is mainstream of Angle Steel Straightening Machine, covering the largest share of workpieces;
2) Its technical features are: There are 5 pieces of downward stroke roller, and 4 pieces of bottom roller in one set of the Angle Iron Straightening Machine; The adjustment on downward stroke is made by hand;
3) The typical models are ASM63, and ASM100, and ASM130 Angle Steel Straightening Machine.
Models of Standard Light to Medium duty Angle Steel Straightening Machine | ASM63/ ASM100/ ASM130 |
Min. Cross Section Size of Steel Angle | (20 x 20 x3)/ (30 x 30 x 3) (40 x 40 x 4) mm |
Max. Cross Section Size of Steel Angle | (63 x 63 x 8)/ (100 x 100 x 14)/(130 x 130 x 16) mm |
Length Range of Steel Angle | 1,500 ~ 10,000 mm (At customer demand) |
Steel Angle Straightening Speed | 9,000 mm/min. |
Main Reducer Power | 5.5/ 9/ 11 kW |
Downward Stroke Straightening Roller Adjusting Way | Manual Handwheel, five pieces |
Upper and Lower Straightening Rollers Interval | 393 / 400 / 450 mm |
Input Conveyor Length | Two Segments, 10 m, Idle type |
Output Conveyor Length | Two Segments, 10 m, Idle type |
Up and Below Straightening Rollers Quantity | 5 and 4 pieces each |
1) The economical version of Angle Steel Straightening Machine has around 10% manufacturing cost less than standard version equipment, because of 1 piece of downward and bottom straightening roller removed respectively;
2) This is applied to ASM63 Angle Steel Straightening Machine only.
Simplified Low Manufacturing Cost Angle Bar Straightening Machine | ASM63 |
Min. Cross Section Size of Angle Bar | 20 ×20×3 mm |
Max. Cross Section Size of Angle Bar | 63 ×63 ×8 mm |
Length Range of Angle Bar | 3,000 ~ 9,000 mm |
Angle Bar Straightening Speed | 9,000 mm/min. |
Main Reducer Power | 5.5 kW, 1440 rpm |
Up Press Roller Adjusting Way | Manual Turning Handwheel |
Upper and Lower Straightening Rollers Interval | 393 mm |
Upper / Lower Straightening Rollers Quantity | 4/3 pieces |
Input Conveyor Length | One Segment, 5.8 m |
Output Conveyor Length | One Segment, 5.8 m |
1) This range of Rolled Angle Straightening Machine has its downward stroke adjusted with motor drive, instead of hand turning as in the case of standard models product, due to its big thickness of Angles to be straightened, and hence heavy force necessary, during working of the Angle Steel Straightening Machine;
2) The typical models are ASM160 and ASM200 Angle Steel Straightening Machine.
Heavy duty Angle Steel Straightening Machine | ASM160 / ASM200 |
Min. Cross Section Size of Rolled Angle | (50 ×50×5) / (60 x 60 x 5) mm |
Max. Cross Section Size of Rolled Angle | (160 × 160 × 16) / (200 x 200 x 20) mm |
Length Range of Rolled Angle | 3,000 ~ 12,000 mm (At customer demand) |
Rolled Angle Straightening Speed | 6,000 mm/min. |
Main Reducer Power | 18.5 kW, one set |
Up Press Roller Adjusting Way | A.C. worm motor, 3kW, 5 sets |
Upper and Lower Straightening Rollers Interval | 470 mm |
Upper / Lower Straightening Rollers Quantity | 5/4 pieces |
Input and Output Conveyor | Two Segments, 11 m each |
1) The righthand is layout drawing of Wuxi JACK ASM200 Angle Steel Straightening Machine. It has 11m length conveyors respectively at inlet and outlet of the equipment;
2) Main frame, or working zone of the ASM200 Angle Steel Straightening Machine has 5m length, and 700mm depth;
3) Summing up, one set of ASM200 Rolled Angle Straightening Machine totally occupies workshop area of 27m length x 700 width, very compact, and in regular shape. Please check the right hand photo of Wuxi JACK ASM100 Angle Steel Straightening Machine installed at customer site;
4) As we mentioned at beginning of this page, input and output conveyors of ASM series Angle Steel Straightening Machine can be inter-exchanged. So, the machine has flexible arrangement and material flow, catering for the process route design and adjustment of entire production line.
1) During running of the Rolled Angle Straightening Machine, the most easiest happened risk is collision between Angles and people around, especially under the working condition of fairly high speed straightening process;
2) So, there is alarm lamp in flashing, during working of the Rolled Angle Straightening Machine;
3) Emergency stop button is close at hand on door of control board also;
4) For detail, please check product of ASM series Efficient Automated Length Direction Angle Steel Straightening Machine.
CONTENTS 1. Preface; 2. BRIEF on Angle Steel Straightening Machine; 1) Usage of machine; 2) Background of machine; 3) Inception of ASM-series Automatic Angle Steel Straightening Machine made by Wuxi JACK 4) Rapid Growth of ASM-series Angle Steel Straightening Machine 3. ADVANTAGE of Angle Steel Straightening Machine 1) Productivity Increase; 2) Quality Assurance; 3) Return on Investment 4. PROGRESS and P;ROSPECT on Angle Steel Straightening Machine 1) Progress of the ASM-series Angle Steel Straightening Machine 2) Prospect of the ASM-series Angle Steel Straightening Machine Read More
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