1 Angle Steel Straightening Machine 6

Wuxi JACK Angle Steel Straightening Machine, the Most Efficient and Economical Machine Tool for Customers!

Navigation Bar on “Angle Steel Straightening Machine”

Usage and Great Value of Rolled Angle Straightening Machine

A. What can Angle Iron Straightening Machine do for Customer:

1. Extensive Use of Angle Steel: The other names of the working parts are: Angle Iron/ Rolled Angle/ L Steel or Angle Bar. It is the most basic and widespread raw material being applied across industries;

2. Logistics Condition: Due to its large volume of consumption, everyday there are huge amounts of Angle Steels being in stock and transported in practical application;
3. Easy to Grow Crooked from Logistics: Because of its long length and small cross section, Angle Steels are prone to grow longitudinal crooked and or twisted during logistics process, bringing negative effectiveness on subsequent operation;

4. Two Main Functions of Angle Steel Straightening Machine:

1) Angle Steel Longitudinal Straightening: ASM series Rolled Angle Straightening Machine is for solving this issue. As shown in below photos, varied sizes of rolled Angles can be got straightened effectively, with its passing through working unit of the Angle Steel Straightening Machine;
2) Angle Steel Surface Cleaning: During straightening process, surface of Angle Steels can also be deburred and polished, removing its rust and dirty layer. In this respect, Angle Steel Straightening Machine is a very useful pretreating equipment for steel structure customers:

a) A piece of Angle Steel was being straightened out from Wuxi JACK ASM63 Angle Steel Straightening Machine: (Fig.1)

Fig1 Angle Steel Straightening Machine 15

b) Commissioning on Wuxi JACK ASM100 Rolled Angle Straightening Machine: (Fig.2)

Fig2 Angle Steel Straightening Machine 10

 

B. Huge Value of Angle Iron Straightening Machine:

1. Before Application of Angle Steel Straightening Machine:

1) There need lots of manual labor for straightening different specifications of Angle Steels: Operator use hammer to knock on the Angle Steels repeatedly with long time and hard work;
2) Unsatisfactory Straightening Effect: Such manual job is not only time consuming, but also can not guarantee on consistent and controllable straightening effect;
3) Higher Cost: Summing up, it involves fairly large cost on Angle Steel straightening operation;

2. Huge Contribution of Angle Steel Straightening Machine for Customers:

1) Satisfactory Straightening Performance: Angle Iron Straightening Machine turns the original tedious and low efficient manual work into an automatic efficient operation, guaranteeing consistent and controllable quality output;
2) More Value Added Job of Labor Force: Operators can be relieved from hard and tedious job, and focus on more value added operation. In the era of increasingly scarce and expensive labor trend, Wuxi JACK ASM series Angle Steel Straightening Machine helps customer attaining the best value with the minimum expense:

3) A piece of large size (200x 200 x 20mm) Angle Steel was being straightened in Wuxi JACK ASM100 Angle Steel Straightening Machine: (Fig.3)

Fig3 Angle Steel Straightening Machine 29- IMG_7081

3. Summary Slides on ASM series Rolled Angle Straightening Machine is available in web page “Outline on Wuxi JACK Angle Steel Straightening Machine”.

 

Variety of Models Wuxi JACK Angle Steel Straightening Machine Work at Customer Sites

Operation on Rolled Angle Straightening Machine

1 Angle Steel Straightening Machine 4
2 L Steel Straightening Machine 12
3 Rolled Angle Straightening Machine 18
4 Angle Iron Straightening Machine 22- IMG_4139
5 Angle Bar Straightening Machine 22
6 Steel Angle Straightening Machine 23
7 Angle Steel Straightening Machine 24
8 L Steel Straightening Machine 25

Operating on Angle Steel Straightening Machine

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The Lefthand Scrolling Photos: Function units and components of Wuxi JACK Angle Steel Straightening Machine

 

Major steps for achieving straightening effect on Angle Steels in Angle Steel Straightening Machine:
 

1. Load Workpiece into Angle Steel Straightening Machine:

1) Both Sides Conveyors: There are conveyors at front and rear ends of Rolled Angle Straightening Machine main frame. The conveyors can be swapped as input or output function at will anytime;

2) Manual Push: In Angle Steel Straightening Machine, both sides of conveyors are idle running. So, after loading workpiece Angle Steels onto conveyors, operator need to push it forward into central working area of the Angle Iron Straightening Machine;
 

2. Set Up Upper Straightening Rollers Downward Stroke in Angle Iron Straightening Machine:

1) Idle Test: First, validate on downward stroke of each straightening roller in the way of idle running;
2) Wuxi JACK Empirical Data: There is rule of thumb on straightening rollers downward strokes accumulated by Wuxi JACK engineering team. We share with customers these precious data, as part of technical documents, when making delivery on each model of Rolled Angle Straightening Machine;

 

3. Work on Straightening Procedure with Pendant of Angle Steel Straightening Machine:

1) Intuitive Operation: Downward stroke of each straightening roller in Angle Steel Straightening Machine can be manipulated individually;
2) Working Lamp: During operation process, there is indicating lamp illuminating on top of the Angle Steel Straightening Machine mechanical main frame.

Working Video of Wuxi JACK Angle Steel Straightening Machine

Commissioning on Wuxi JACK ASM200 Angle Steel Straightening Machine, by straightening on a piece of L200x 200x 20 mm Angle Steel

Integrated videos of Wuxi JACK ASM63 and ASM100 Rolled Angle Straightening Machine being tested for its performance

Validating on performance of Wuxi JACK ASM130 Angle Steel Straightening Machine, with straightening on medium size Angle Steel in both going direction

Powerful function of Wuxi JACK heavy duty ASM200 Rolled Angle Straightening Machine, by straightening on Angle Steels with 20mm thickness, and 200mm side length

High speed straightening on large Angle Steel in Wuxi JACK ASM200 Angle Iron Straightening Machine during its production

Try run on performance of Wuxi JACK ASM160 Angle Steel Straightening Machine, close view on its function units/ straightening roller/ Angle steel that being straightened during its pass through

Working Principle of Wuxi JACK Rolled Angle Straightening Machine

Here we take Wuxi JACK ASM63 model Angle Steel Straightening Machine as an example to explain:

 

1. How does Angle Steel Straightening Machine Carry Out Straightening Operation:

1) Straightening Rollers Quantity and Distribution: As shown in the above 1st photo, there are 5 pieces of downward acting straightening rollers, and 4 pieces of bottom assembled stationary straightening rollers, in a set of ASM series Angle Iron Straightening Machine;
2) Workpiece Going Through Way: The working parts Angle Steel come into mechanical main frame of the Angle Iron Straightening Machine from its either righthand or lefthand side. Shown in below:

In below sketch, Angle steel goes into Angle Iron Straightening Machine from right side: (Fig.1)

Fig1 Angle Steel Straightening Machine

3) Rule of Thumb on Critical Process Parameters: Wuxi JACK has accumulated rich empirical data, on suggested downward stroke of each pieces of the 5 downward acting straightening rollers, for straightening on each specification of Angle steel. This is for acquiring satisfactory operation performance of ASM series Angle Steel Straightening Machine. For example:

Wuxi JACK ASM63 Angle Steel Straightening Machine straightening stroke empirical data chart: (Fig.2)

Fig2 Angle Steel Straightening Machine

4) Satisfactory Straightening Effect: You can find that with the workpiece going forward through central working unit of the Rolled Angle Straightening Machine, it gradually grows flattened. The straightening target on Angle Steel can be attained automatically and effectively.
 

2. Make Adjustment on Downward Acting Stroke of Straightening Rollers in Angle Steel Straightening Machine:

1) Drive and Transmission: As shown in the above 2nd photo, the downward movement of straightening rollers are transmitted with worm gear reducer, which are installed at top of mechanical main frame of the Rolled Angle Straightening Machine:

Vertical view on central function cell of Angle Steel Straightening Machine: (Fig.3)

Fig3 Steel Angle Straightening Machine 9

2) Drive Force on Straightening Rollers Downward Acting in Rolled Angle Straightening Machine:

a) For models ASM63/ 100/ 130, the power on turning worm gear reducers is made with manual turning handwheels;
b) For models ASM160/ 200, the power on turning worm gear reducers is driven with A.C. motors and reducers.


3. Control on Straightening Rollers Downward Acting Stroke in Rolled Angle Straightening Machine:

1) As shown in the above 3rd photo, installed alongside each of the downward acting straightening roller, there is a piece of indicating ruler:

Straightening roller downward acting stroke indicating ruler in Wuxi JACK Angle Iron Straightening Machine: (Fig.4)

Fig4 Rolled Angle Straightening Machine 8

2) At initiation of operation, operator can check actual downward stroke of each of the straightening roller, by means of corresponding ruler of the Rolled Angle Straightening Machine.
 

4. Central Working Unit of Angle Steel Straightening Machine:

1) Finally, as shown in the above 4th photo, the straightening operation on workpiece Angle Steels is implemented in working cell of the ASM models Angle Steel Straightening Machine;

2) Side view on central operating unit of Angle Steel Straightening Machine: (Fig.5)

Fig5 Angle Steel Straightening Machine 17

 
 

 

Primary Function Units of Wuxi JACK ASM Series Angle Iron Straightening Machine

One set of Wuxi JACK ASM model Angle Steel Straightening Machine is composed of 4 main systems of:

 

1. Drive and Transmission units of Angle Steel Straightening Machine:

1) Motor Drive Through Straightening Cavity: As shown in the above 1st photo. In ASM models Angle Steel Straightening Machine, sending forward of workpiece is driven with A.C. cycloidal motor reducer, and transmitted with chain and sprocket;
2) Sending Together With Straightening: Working parts (Angle steel) moves through straightening cavity, and got straightened simultaneously;
3) Manual Loaded onto Conveyor: Meanwhile, on the conveyors, the workpiece is pushed forward toward straightening cavity by manual job, in conventional models Angle Iron Straightening Machine (Motor drive is available);
4) For safety purpose, chains are covered with steel cover, to avoid operator hands being entangled.


2. Mechanical Main Frame, Straightening Cavity and Electric Control System of Rolled Angle Straightening Machine:

1) Appearance: The above 2nd photo shows lateral side of central working zone: Straightening cavity of the Rolled Angle Straightening Machine;
2) Formation: The pair of downward straightening rollers and bottom rollers form the straightening cavity. With moving forward of Angle steel through this cavity, the Angle steel got flattened out at the same time.


3. Up and Lower Straightening Rollers in Angle Iron Straightening Machine:

1) As shown in the above 3rd photo. Straightening rollers are critical function element in any set of Angle Steel Straightening Machine;
2) In Wuxi JACK produced Rolled Angle Straightening Machine, these elements are made of Alloy Steel, and treated with strictly managed heat treatment: Surface tempered, and integral quenched, to guarantee its strength and toughness.


4. Input and Output Conveyors of Angle Iron Straightening Machine:

1) As shown in the above 4th photo. In ASM series Angle Steel Straightening Machine, input and output conveyors are idle form;
2) There are guiding rollers distributed along the entire length of conveyors, to facilitate Angle steel being pushed forward smoothly.

Classification On and Technical Parameters of Wuxi JACK Angle Steel Straightening Machine

Wuxi JACK divides our ASM series Angle Iron Straightening Machine from customer point of view on operation, into below 3 subgroups of:
1) Conventional light to medium duty Rolled Angle Straightening Machine;
2) Economical version light duty Angle Iron Straightening Machine;
3) Heavy duty large Angle Steel Straightening Machine.

Navigation Bar on “Classification on Angle Steel Straightening Machine”

1. Conventional Light to Medium duty Rolled Angle Straightening Machine

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1. Application of Conventional Light to Medium duty Rolled Angle Straightening Machine:

1) Mainstream Use: This range of product accounts on over 60% of Angle Steel Straightening Machine applicating volume, covering the largest share of workpieces Angle steels;
2) Straightening Structure: There are 5 pieces of downward acting stroke roller, and 4 pieces of bottom assembled roller, in one set of Angle Iron Straightening Machine;
3) Straightening Force: The management on straightening rollers downward acting stroke is realized by hand;
4) Typical Models: ASM63/ ASM100 / ASM130 Angle Steel Straightening Machine.

 

2. Technical Parameters of Conventional Light to Medium duty Angle Steel Straightening Machine:

 Models of Standard
 Light to Medium duty Angle
 Steel Straightening Machine
 ASM63/ ASM100/ ASM130
 Min. Cross Section Size of
 Steel Angle
 (20 x 20 x3)/ (30 x 30 x 3)
 (40 x 40 x 4) mm
 Max. Cross Section Size of
 Steel Angle
 (63 x 63 x 8)/ (100 x 100 x
 14)/(130 x 130 x 16) mm
 Length Range of Steel Angle   1,500 ~ 10,000 mm
 (At customer demand)
 Steel Angle Straightening
 Speed
 9,000 mm/min.
 Main Reducer Power  5.5/ 9/ 11 kW
 Downward Stroke
 Straightening Roller Adjusting
 Way
 Manual Handwheel, five
 pieces
 Upper and Lower Straightening
 Rollers Interval
 393 / 400 / 450 mm
 Input Conveyor Length  Two Segments, 10 m, Idle
 type
 Output Conveyor Length  Two Segments, 10 m, Idle
 type
 Up and Below Straightening
 Rollers Quantity
 5 and 4 pieces each

2. Economical Version Light duty Angle Iron Straightening Machine

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1. Specialty of Economical Version Light duty Angle Iron Straightening Machine:

1) Merit of Cost Effectiveness: This version of Angle Steel Straightening Machine has around 10% manufacturing cost less than conventional models equipment: Which means 1 piece of top assembled downward acting straightening roller, and 1 piece of bottom assembled straightening roller are removed respectively;

2) Quantity of Straightening Rollers: In other words, there are 4 pieces of top, and 3 pieces of bottom straightening rollers in 1 set of the Angle Steel Straightening Machine;
3) Advantages: This can help customer saving budget on machine purchase;

4) Special Model: This is solitary applied to ASM63 Angle Steel Straightening Machine. The larger models are not applicable on such design.

 

2. Technical Parameters of Economical Version Light duty Angle Iron Straightening Machine:

 Simplified Low Manufacturing
 Cost Angle Bar Straightening
 Machine
 ASM63
 Min. Cross Section Size of
 Angle Bar
 20 ×20×3 mm
 Max. Cross Section Size of
 Angle Bar
 63 ×63 ×8 mm
 Length Range of Angle Bar  3,000 ~ 9,000 mm
 Angle Bar Straightening
 Speed
 9,000 mm/min.
 Main Reducer Power  5.5 kW, 1440 rpm
 Up Press Roller Adjusting
 Way
 Manual Turning Handwheel
 Upper and Lower
 Straightening Rollers Interval
 393 mm
 Upper / Lower Straightening
 Rollers Quantity
 4/3 pieces
 Input Conveyor Length  One Segment, 5.8 m
 Output Conveyor Length  One Segment, 5.8 m

3. Heavy duty Angle Steel Straightening Machine

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1. Special Capability of Heavy duty Angle Steel Straightening Machine:

1) Special Design: Large model heavy duty Rolled Angle Straightening Machine has its straightening rollers downward acting stroke driven with motor drive, instead of handwheel manual turning, as in the case of conventional models machine;
2) Reason: This is for the purpose of getting sufficient straightening force, when working on big thickness of Angle steel to be straightened, from operation of Angle Steel Straightening Machine;
3) The Max. Specifications of Angle Steel: 20mm side thickness, and 200mm side width;
4) The typical models are ASM160 and ASM200 Angle Steel Straightening Machine.

 

2. Technical Parameters of Heavy duty Large Angle Steel Straightening Machine

  Heavy duty Angle Steel
 Straightening Machine
 ASM160 / ASM200
 Min. Cross Section Size of
 Rolled Angle
 (50 ×50×5) / (60 x 60 x 5) mm
 Max. Cross Section Size of
 Rolled Angle
 (160 × 160 × 16) /
 (200 x 200 x 20)  mm
 Length Range of Rolled
 Angle
 3,000 ~ 12,000 mm
 (At customer demand)
 Rolled Angle Straightening
 Speed
 6,000 mm/min.
 Main Reducer Power  18.5 kW, one set
 Up Press Roller Adjusting
 Way
 A.C. worm motor, 3kW, 5 sets
 Upper and Lower
 Straightening Rollers Interval
 470 mm
 Upper / Lower Straightening
 Rollers Quantity
 5/4 pieces
 Input and Output Conveyor  Two Segments, 11 m each

Application Range and Related Equipment of Angle Steel Straightening Machine

1. Application: ASM series Angle Steel Straightening Machine has very wide use, mainly being applied in industries of: Iron Tower construction, Logistics (Warehouse) and Manufacturing (Workshop) Building, Bridge/ Port Machinery/ Shipbuilding, etc.;

2. Other Steel Structure Straightening Equipment Besides Rolled Angle Straightening Machine:

With similar function and working principle, but in different mechanical structure and working manner:
1) H Beam Flange Straightening Machine --- Straightening on flange of H Beam from cross section view;
2) BOX H Beam Horizontal Press Straightening Machine --- Straightening on longitudinal body of steel structure BOX/ H Beams from length side view
3) Angle Stiffener Plate Straightening Machine, which straightens on steel plate unit, being fabricated with 1 ~ 3 pieces of Angle steels;

3. Related Equipment with Angle Steel Straightening Machine:

1) Sheet Metal Steel Plate End Edge Milling Machine;
2) H Beam and or Sheet Metal Steel Plate End Trimming Edge Rounding Machine;
3) Sheet Metal Steel Plate Butt Joint Welding Machine;
4) CNC Strip Plate Cutting Machine;
5) CNC Pipe Cutting Machine;
The common point of these machine: These machines are all the pre-processing equipment for doing with raw materials, which are applied in Steel Structure/ Manufacture and Construction Industries.

Angle Steel Straightening Machine
01

Rolled Angle Straightening Machine
02

Angle Iron Straightening Machine
03

Put into Use on Wuxi JACK Angle Steel Straightening Machine

Here we take Wuxi JACK ASM200 model large heavy duty Rolled Angle Straightening Machine as an example:

1. Layout and Installation of ASM Series Rolled Angle Straightening Machine:

Layout drawing of Wuxi JACK ASM200 model heavy duty large Angle Iron Straightening Machine: (Fig.1)

As can be seen from the design print:
1) Input and Output Conveyors: ASM200 model Angle Steel Straightening Machine has 11m length conveyors respectively, being deployed at inlet and outlet of working parts;
2) Central Working Unit Size: Mechanical main frame, or working zone of the ASM200 Angle Steel Straightening Machine has overall dimension of:
a) 5,000mm length;
b) 700mm depth;
c) 2000mm height;
3) Land Occupation: In all, one set of ASM200 Rolled Angle Straightening Machine totally occupies workshop area of 27m length x 700 width, which is very compact, and in regular rectangular outline;

2. Photos 1~3: Wuxi JACK ASM Models Angle Steel Straightening Machine Put into Use at Customers Site:

1) Input and output conveyors of ASM series Angle Steel Straightening Machine can be inter-exchanged;
2) Strong Points: So, any model of Wuxi JACK Rolled Angle Straightening Machine has flexible arrangement and material flow, being applicable for any process route design and adjustment on entire production line at customer facility.
 

3. Safe Operation of Wuxi JACK Angle Steel Straightening Machine:

1) Avoid Collision: During running of the Rolled Angle Straightening Machine, the No.1 apt happened potential risk is collision between workpieces Angle steel and operators around, especially under the working condition of fairly high speed straightening process;
2) So, as shown in the above photos, there is alarm lamp in flashing status, being installed at top of central working unit, during operation of the Angle Iron Straightening Machine;
3) Emergency stop button is close at hand on door of control board, for operator instant and convenient reach.

Other series of Wuxi JACK Products besides Angle Steel Straightening Machine

1. Application of MP20 Plate Butt Joint Welding Machine:
2. Structure and Working Principle of MP Series Plate Butt Welding Joint Machine:
3. Technical Parameters of MP20 Plate Butt Weld Joining Machine:
 
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1. Application of DX1520 H Beam End Face Milling Machine:
2. Function Briefs of DX1520 H Beam End Face Milling Machine for Steel Structure Member:  Precise Linear Guiderails of both directions for Precision Guarantee / Working Speed Control / Working Tool of Powerful Milling Head/ Operation / Workpiece Clamp 
3. Technical Parameters of DX1520 H Beam End Face Milling Machine:
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1. What can ASM63 Angle Steel Straightening Machine do for Customer?
2. Why You need Angle Straightening Machine?
3. The Good Points of ASM series Angle Steel Straightening Machine:
4. Technical View on ASM63 Angle Steel Straightening Machine:
5. Technical Parameters of ASM63 Angle Steel Straightening Machine:
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Friction roller type; For large scale pipe
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1. The Definition and Characteristic of HB series Universal Welding Positioner:
2. Technical Features of the HB series Universal Rotary Welding Positioner:
3. Technical Parameters of the HB series Single Welding Turning Table Welding Positioner:
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