Wuxi JACK Automatic and Manual I H Beam Production Line, always the Most Fitting Solution for Customers!

A. Working Natures and Benefits of Automatic and Manual I H Beam Production Line:

1. Output: I H Beam Production Line produces welding T/ H/ I Beams of medium to large sizes and thickness;

2. 2 Types of T/ H/ I Beam Available from I H Beam Fabrication Machine:

1) In Steel Structure industry, there are applied 2 kinds of T/ H/ I Beams: Smaller size hot rolling Beams, and heavier duty welding Beams fabricated from I H Beam Production Line;
2) Welding T/ H/ I Beams have larger size than hot rolled ones, and consequently stronger strength and wider application:
3) 3 Standard Specifications: of welding T/ H/ I Beams, with max. web height available from I H Beam Production Line: 1500mm/ 1800mm/ 2000mm;

4) The 1200mm web height welding H Beam produced from Wuxi JACK I H Beam SAW Welding Machine and I H Beam Straightening Machine: (Fig.1)

3. Primary Position of Automatic and Manual I H Beam Production Line in Steel Structure Field:

1) T/ H/ I Beams Application: Over the past three decades, these fabricated Beams are the basic and No.1 consumed working parts in Steel Structure construction;
2) Correspondingly, various configurations I H Beam Production Line and I H Beam Fabrication Machine are the most preferred equipment for customers;

3) Large Size 80mm flange thickness H Beam being straightened in Wuxi JACK YTJ-80 hydraulic I H Beam Straightening Machine: (Fig.2)

B. Basic Machines and Equipment Composing Automatic and Manual I H Beam Production Line:

1. In the order of deployment from beginning to end stations of I H Beam Production Line:

1) CNC-CG CNC models Strip Plate Cutting Machine;
2) Z15/18/20 models I H Beam Assembly Machine;
3) LHC/LHA/LHT models I H Beam SAW Welding Machine;
4) HYJ/YTJ models I H Beam Straightening Machine;
5) Hydraulic oil cylinder drive 45°/ 60° /90° /180° Overturning Equipment Rack;
6) Hydraulic drive motorized Steel Conveyor;
7) DX models I H Beam End Face Milling Machine;
8) Individual running PHJ&ZHJ models I H Beam Fabrication Machine;

2. Flexible Proposals of Automatic and Individual I H Beam Production Line:

Based on customer expectation on H Beam production and budget, there are multiple choices:
1) Turnkey project on complete complex of automatic I H Beam Production Line;
2) Combination or separately selected the above-mentioned I H Beam Fabrication Machine.
 

C. Exclusive Capability of Automatic and Manual I H Beam Production Line:

1. I H Beam Fabrication Machine for Making Light to Medium duty T/ H/ I Beams:

1) Since the year 2009, Wuxi JACK successfully took the lead in developing PHJ and ZHJ series I H Beam Fabrication Machine;
2) This machine has exceeding power in making light and medium duty welding T/ H/ I Beams, covering all factors of P (People)/ Q (Quality)/ V (Velocity)/ C (Cost), and helping customer reducing investment over 50%;

3) Wuxi JACK PHJ15 I H Beam Fabrication Machine produces medium size welding I/ H Beam: (Fig.3)

2. Unique Technical Features of Automatic and Manual I H Beam Production Line:

Meanwhile, traditional I H Beam Production Line still has its irreplaceable position, when customers plan to manufacture heavy duty steel structure T/ H/ I Beams:

1) Welding Performance from I H Beam SAW Welding Machine:

a) When the designated SAW (Submerged arc welding) toe on T/ H/ I Beams need several passes of welding seam, then LHC/LHA/LHT series I H Beam SAW Welding Machine are the most proper choice for customers;
b) The SAW welding seam formed from I H Beam SAW Welding Machine has wider cover face and deeper penetration;

c) Wuxi JACK LHC trolley moving I H Beam SAW Welding Machine implements 45° fillet SAW in automatic I H Beam Production Line: (Fig.4)

2) Strong Straightening Capacity from I H Beam Straightening Machine:

a) The max. straightening capacity can be up to 80mm flange thickness, on H Beams made from carbon steel material of Q345, in tensile strength 510~600 MPa;

b) Wuxi JACK YTJ-80 vertical hydraulic I H Beam Straightening Machine works at customer facility: (Fig.5)

3. For quick review on technical strong points of these I H Beam Fabrication Machine, it is introduced in summary page:” Slides on Wuxi JACK I H Beam Production Line”. 

The lefthand scrolling photos: Multiple perspective of Wuxi JACK I H Beam Production Line, I H Beam SAW Welding Machine and I H Beam Straightening Machine

1. All Sizes T/ I/ H Beam can be Produced from Wuxi JACK Special and Standard Models I H Beam Production Line:

1) T/ I/ H Beam Web Height: From Min. 500mm to Max. 3000mm;
2) T/ I/ H Beam Flange Width: From Min. 150mm to Max. 1500mm;
3) T/ I/ H Beam Flange Thickness: From Min. 3mm to Max. 80mm;
a) There is no “One size fitting for all” I H Beam Production Line/ I H Beam SAW Welding Machine and I H Beam Straightening Machine, in the manufacturing field of T/ I/ H Beam;
b) Varied customers demand can be met in the form of diversified models;

2. Complete Series of Wuxi JACK I H Beam Production Line, I H Beam SAW Welding Machine and I H Beam Straightening Machine for Customer Choice:

1) Standard and Tailor Made Models I H Beam Production Line:

a) Working Mode: 3 options of Fully Automatic, Half Automatic and Manual;
b) The Largest Size of T/ I/ H Beam: 3 standard models of I H Beam Production Line: HB1500/ HB1800, and HB2000, and special made to HB3000;

2) Multiple Models I H Beam SAW Welding Machine and I H Beam Straightening Machine in I H Beam Production Line:

a) T/ I/ H Beam Size: Every equipment in I H Beam Production Line has related models. For example, I H Beam Assembly Machine has 3 standard models: Z15 / Z18/ Z20;
b) Working Mode: Each equipment in I H Beam Production Line has Automatic, Half Automatic and Manual for customers to select;

3. Varied Structures and Specifications I H Beam SAW Welding Machine:

1) LHC series column moving open structure;
2) LHT series T frame column moving open structure;
3) LHA4C/ LHA5C/ LHA4Z/ LHA5Z/ LHA55Z models gantry frame;

4. Varied Structures and Specifications I H Beam Straightening Machine:

1) HYJ-40/ 800 series mechanical motorized in vertical position T/ I/ H Beam, for max. flange thickness 40mm, Q235 carbon steel;
2) YTJ-40/50/60/80 series Hydraulic drive in vertical position T/ I/ H Beam, for max. flange thickness 80mm, Q345 carbon steel;
3) WJ-25/40 series hydraulic drive in horizontal position T/ I/ H Beam, for max. flange thickness 40mm, Q345 carbon steel;
4) HJ-20/ 100/ 200/ 300 series Hydraulic drive for T/ I/ H Beam along lengthways direction.

1. Strong Points of Semi-Automatic I H Beam Production line:

1) Flexible layout, adjustment and relocation on H Beam production machines, adding new equipment in the halfway;
2) Less workshop land occupation necessary;
3) Less period investment;

2. Selecting Proper Equipment in Semi-Automatic I H Beam Production line:

1) In automatic I H Beam Production line, there are 4 sets of LHC column trolley I H Beam SAW Welding Machine. H Beam is completed SAW welding with one time pass, no turning around;
2) In semi-automatic I H Beam Production line, there is 1 set of LHA or LHT gantry frame I H Beam SAW Welding Machine. H Beam needs to be 90° / 180° turned 3 times on material racks to finish its SAW;

3. Weak Points of Semi-Automatic I H Beam Production line Compared with Automatic Line:

1) Higher variable cost: More operators necessary;
2) More Challenge on Safety Assurance: The added manual labor mainly involve material handling and transshipment. The materials are large and heavy. So, safety hidden risk grows up than automatic I H Beam Production Line, and safe operation should be seriously managed and monitored;

4. Models of Semi-Automatic I H Beam Production Line:

1) Flexible Configuration: Model and quantity of Equipment in semi-automatic I H Beam Production Line can be selected and arranged personally;
2) Standard Models: HB1500/ HB1800/ HB2000, based on the max. T/ I/ H Beam web height;

5. Technical Parameters of Semi-Automatic I H Beam Production Line: