1 I H Beam Production Line DSC_0383

Wuxi JACK Automatic and Manual I H Beam Production Line, always the Most Fitting Solution for Customers!

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Usage and Working Style of Different Configurations I H Beam Production Line

A. Working Natures and Benefits of Automatic and Manual I H Beam Production Line:

1. Output: I H Beam Production Line produces welding T/ H/ I Beams of medium to large sizes and thickness;

2. 2 Types of T/ H/ I Beam Available from I H Beam Fabrication Machine:

1) In Steel Structure industry, there are applied 2 kinds of T/ H/ I Beams: Smaller size hot rolling Beams, and heavier duty welding Beams fabricated from I H Beam Production Line;
2) Welding T/ H/ I Beams have larger size than hot rolled ones, and consequently stronger strength and wider application:
3) 3 Standard Specifications: of welding T/ H/ I Beams, with max. web height available from I H Beam Production Line: 1500mm/ 1800mm/ 2000mm;

4) The 1200mm web height welding H Beam produced from Wuxi JACK I H Beam SAW Welding Machine and I H Beam Straightening Machine: (Fig.1)

Fig1 I H Beam Straightening Machine

3. Primary Position of Automatic and Manual I H Beam Production Line in Steel Structure Field:

1) T/ H/ I Beams Application: Over the past three decades, these fabricated Beams are the basic and No.1 consumed working parts in Steel Structure construction;
2) Correspondingly, various configurations I H Beam Production Line and I H Beam Fabrication Machine are the most preferred equipment for customers;

3) Large Size 80mm flange thickness H Beam being straightened in Wuxi JACK YTJ-80 hydraulic I H Beam Straightening Machine: (Fig.2)

Fig2 I H Beam Straightening Machine 24

 

B. Basic Machines and Equipment Composing Automatic and Manual I H Beam Production Line:

1. In the order of deployment from beginning to end stations of I H Beam Production Line:

1) CNC-CG CNC models Strip Plate Cutting Machine;
2) Z15/18/20 models I H Beam Assembly Machine;
3) LHC/LHA/LHT models I H Beam SAW Welding Machine;
4) HYJ/YTJ models I H Beam Straightening Machine;
5) Hydraulic oil cylinder drive 45°/ 60° /90° /180° Overturning Equipment Rack;
6) Hydraulic drive motorized Steel Conveyor;
7) DX models I H Beam End Face Milling Machine;
8) Individual running PHJ&ZHJ models I H Beam Fabrication Machine;

2. Flexible Proposals of Automatic and Individual I H Beam Production Line:

Based on customer expectation on H Beam production and budget, there are multiple choices:
1) Turnkey project on complete complex of automatic I H Beam Production Line;
2) Combination or separately selected the above-mentioned I H Beam Fabrication Machine.

 

C. Exclusive Capability of Automatic and Manual I H Beam Production Line:

1. I H Beam Fabrication Machine for Making Light to Medium duty T/ H/ I Beams:

1) Since the year 2009, Wuxi JACK successfully took the lead in developing PHJ and ZHJ series I H Beam Fabrication Machine;
2) This machine has exceeding power in making light and medium duty welding T/ H/ I Beams, covering all factors of P (People)/ Q (Quality)/ V (Velocity)/ C (Cost), and helping customer reducing investment over 50%;

3) Wuxi JACK PHJ15 I H Beam Fabrication Machine produces medium size welding I/ H Beam: (Fig.3)

Fig3 I H Beam Fabrication Machine 8

2. Unique Technical Features of Automatic and Manual I H Beam Production Line:

Meanwhile, traditional I H Beam Production Line still has its irreplaceable position, when customers plan to manufacture heavy duty steel structure T/ H/ I Beams:

1) Welding Performance from I H Beam SAW Welding Machine:

a) When the designated SAW (Submerged arc welding) toe on T/ H/ I Beams need several passes of welding seam, then LHC/LHA/LHT series I H Beam SAW Welding Machine are the most proper choice for customers;
b) The SAW welding seam formed from I H Beam SAW Welding Machine has wider cover face and deeper penetration;

c) Wuxi JACK LHC trolley moving I H Beam SAW Welding Machine implements 45° fillet SAW in automatic I H Beam Production Line: (Fig.4)

Fig4 I H Beam SAW Welding Machine 9

2) Strong Straightening Capacity from I H Beam Straightening Machine:

a) The max. straightening capacity can be up to 80mm flange thickness, on H Beams made from carbon steel material of Q345, in tensile strength 510~600 MPa;

b) Wuxi JACK YTJ-80 vertical hydraulic I H Beam Straightening Machine works at customer facility: (Fig.5)

Fig5 I H Beam Straightening Machine 9

3. For quick review on technical strong points of these I H Beam Fabrication Machine, it is introduced in summary page:” Slides on Wuxi JACK I H Beam Production Line”. 

 

Wuxi JACK I H Beam Production Line: Equipment, I H Beam SAW Welding Machine and I H Beam Straightening Machine

Rich Choice of Wuxi JACK I H Beam Production Line, I H Beam SAW Welding Machine and I H Beam Straightening Machine

1 CNC Strip Flame Cutting Machine 28
2 I H Beam Assembly Machine
3 I H Beam Assembly Machine
4 I H Beam Welding Machine 1
5 I H Beam Welding Machine 1
6 I H Beam Welding Machine 14
7 I H Beam Straightening Machine 5
8 I H Beam Straightening Machine 23

Putting into Operation of Wuxi JACK I H Beam Production Line at Customer Site

1. Process Technology Illustration on Automatic I H Beam Production Line:

With reference to the digital label in the above illustration:
 1 - CNC Strip Cutting Machine;
 2 - I H Beam Assembly Machine with CO2 tack welding;
 3 - 60°/ 90°/ 180° hydraulic drive Overturning Equipment Rack;
 4 - I H Beam SAW Welding Machine;
 5 - I H Beam Straightening Machine
 

2. Design Layout on HB Series Automatic I H Beam Production Line:

Below is layout plan on Wuxi JACK HB1500 I H Beam Production Line:

 
1) The minimum area for installation of HB1500 I H Beam Production Line is 110m length by 24m width;
2) The ideal area is 200m length by 24m width;
3) The digital label in the layout of I H Beam Production Line conforms to above process technology.

3. Working Video of Wuxi JACK I H Beam Production Line:

Below are working videos of the 4 essential I H Beam Fabrication Machine in I H Beam Production Line:

 

1. CNC Strip Plate Cutting Machine;
2. I H Beam Assembly Machine with Tack Welding;
3. I H Beam SAW Welding Machine;
4. I H Beam Straightening Machine

 

CNC Strip Plate Cutting Machine

 

I H Beam Assembly Machine

 

I H Beam SAW Welding Machine

Different models of Wuxi JACK Hydraulic drive heavy duty I H Beam Straightening Machine work at customer workshop

Fully Automatic and WIP Manual Transfer I H Beam Production Line

In view on way of material and WIP (Working in process) flow among working stations, there are two types of I H Beam Production Line put into use: Automatic and Semi Automatic:

 

1. Fully Automatic I H Beam Production Line:

1) Workpiece Transfer in Fully Automatic I H Beam Production Line:
 

a) From CNC Strip Plate Cutting Machine to I H Beam Assembly Machine;
b) From I H Beam Assembly Machine to I H Beam SAW Welding Machine;
c) From I H Beam SAW Welding Machine to I H Beam Straightening Machine;
are fulfilled with hydraulic drive 60°/90°/180° Overturning Equipment Rack, no need of manual operation;
So, operators of automatic I H Beam Production Line are relieved from hard job of material handling;
2) H Beam SAW submerged arc welding is fulfilled with 4 sets of LHC model Column trolley structure I H Beam SAW Welding Machine;
3) Detailed introduction is in the product page of “Automatic I H Beam Production Line”.


2. Semi-Automatic I H Beam Production Line:

1) Here, “Semi-Automatic” or “Manual” only refers to its ways of material flow among work stations;
2) All the machines and equipment in semi-automatic I H Beam Production Line work in automatic manner;
3) Challenge on operators of semi-automatic I H Beam Production Line are internal logistic jobs;
4) H Beam SAW submerged arc welding is implemented with LHA or LHT gantry moving I H Beam SAW Welding Machine;

5) 4 Types of Core Equipment in I H Beam Production Line:

a) CNC Strip Plate Cutting Machine;
b) I H Beam Assembly Machine;
c) I H Beam SAW Welding Machine;
d) I H Beam Straightening Machine;
Are introduced in product page “Equipment in I H Beam Production Line”.

Semi-Automatic I H Beam Production Line

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1. Strong Points of Semi-Automatic I H Beam Production line:

1) Flexible layout, adjustment and relocation on H Beam production machines, adding new equipment in the halfway;
2) Less workshop land occupation necessary;
3) Less period investment;

 

2. Selecting Proper Equipment in Semi-Automatic I H Beam Production line:

1) In automatic I H Beam Production line, there are 4 sets of LHC column trolley I H Beam SAW Welding Machine. H Beam is completed SAW welding with one time pass, no turning around;
2) In semi-automatic I H Beam Production line, there is 1 set of LHA or LHT gantry frame I H Beam SAW Welding Machine. H Beam needs to be 90° / 180° turned 3 times on material racks to finish its SAW;

 

3. Weak Points of Semi-Automatic I H Beam Production line Compared with Automatic Line:

1) Higher variable cost: More operators necessary;
2) More Challenge on Safety Assurance: The added manual labor mainly involve material handling and transshipment. The materials are large and heavy. So, safety hidden risk grows up than automatic I H Beam Production Line, and safe operation should be seriously managed and monitored;

 

4. Models of Semi-Automatic I H Beam Production Line:

1) Flexible Configuration: Model and quantity of Equipment in semi-automatic I H Beam Production Line can be selected and arranged personally;
2) Standard Models: HB1500/ HB1800/ HB2000, based on the max. T/ I/ H Beam web height;

 

5. Technical Parameters of Semi-Automatic I H Beam Production Line:

  Models of Semi-Automatic
 I H Beam Production Line
 HB1500/ HB1800/
 HB2000/ HB3000

  I H Beam Max. Web Height

 1500/ 1800/ 2000 / 3000 mm

 I H Beam Web Thickness

 6 ~ 32 mm 

  I H Beam Flange Width Range

 200 ~ 800 mm

  I H Beam Flange Thickness

 6 ~ 80 mm

 For tensile strength

 510 ~ 600 MPa

  I H Beam Length  4000 ~ 12000 mm
  I H Beam Max. Weight  20 Ton
  I H Beam Assembly Machine  Z15/ Z18/ Z20/ Z30 1 set
  I H Beam SAW Welding Machine  LHA, or LHT, 1 set
  I H Beam Straightening Machine  HYJ-40/ HYJ-800
 YTJ-50
  Material Handling Utility  Traveling Crane

Related Equipment with Semi-Automatic I H Beam Production Line

1. 1st Operation Machines Preceding I H Beam Production Line:
 

XBJ series Edge Milling Machine is for making welding groove on carbon steel plates;

2. EOL (End of Line) Equipment in I H Beam Production Line:

DX series H Beam End Face Milling Machine, is for fulfilling end polishing on the finished fabrication T / I/ H / BOX Beam, Pipes, and any other steel structure members;

3. Other Important Steel Structure Line besides I H Beam Production Line:

1) T Beam Production Line has similar process technology as I H Beam Production Line. Difference mainly involves at finished welding mode: CO2 GMAW replaces SAW;
2) BOX Beam Production Line has different and more complicated process technology than I H Beam Production Line, which is another important streamline applied in Steel Structure Industry.

 

FAQ on Wuxi JACK Semi-Automatic I H Beam Production Line

  • Q Why does Semi-Automatic I H Beam Production Line So Popular in Steel Structure Industry?

    A The reasons behind that can be listed as:
    1. 1) Saving total investment on machines and workshop;
    2. 2) Flexible planning on I/ H Beam production. The I H Beam Production Line can be adjusted easily based on market demand;
    3. 3) It is convenient to relocate and introduce new machines and equipment, when process technology on T/ I/ H Beam production need to be changed.

  • Q Which Options are available for I H Beam SAW Welding Machine in Semi-Automatic I H Beam Production Line?

    A There are 2 types of widely applied I H Beam SAW Welding Machine:
    1. 1) LHA series gantry moving I H Beam SAW Welding Machine. It has closed mechanical structure. So, based on max. web height of T/ I/ H Beam, there are 5 standard models to choose from: LHA4Z/ LHA5Z/ LHA55Z/ LHA4C/ LHA5C;
    2. 2) LHT model T frame open structure I H Beam SAW Welding Machine: One model can produce all sizes of T/ I/ H Beams.

  • Q Which Options are available for I H Beam Straightening Machine in Semi-Automatic I H Beam Production Line?

    A There are 2 types of widely applied I H Beam Straightening Machine:
    1. 1) HYJ Series mechanical motorized I H Beam Straightening Machine. Standard models: HYJ-40/ 800. Max. straightening capacity is 40mm for Q235 carbon steel, with 370 ~ 510 MPa tensile strength;
    2. 2) YTJ-40/ 50/ 60/ 80 heavy duty hydraulic drive I H Beam Straightening Machine. Standard models: YTJ-40/ 50/ 60/ 80. Max. straightening capacity is 80mm for Q345 carbon steel, with 510 ~ 600 MPa tensile strength.

  • Q Which Points Should be Considered when Put into Use Semi-Automatic I H Beam Production Line?

    A
    1. 1) Layout of the entire I H Beam Production Line, its utility availability;
    2. 2) Internal logistics unit, for turning and moving workpieces among stations. Mostly traveling cranes of different tonnages;
    3. 3) Proper TPM (Total preventive maintenance) plan, to guarantee reasonable daily service on machines and equipment in I H Beam Production Line;
    4. 4) Safety assurance and measures taken, to make sure security operation of the I H Beam Production Line.

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I H Beam Production Line Blogs

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