1 H Beam Production Line DSC_0383

Automatic and Semi Automatic H Beam Production Line from Wuxi JACK, always the Suitable Solution for Customer!

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The Working Style of Automatic and Semi-Automatic H Beam Production Line

 

 

Why does H Beam Production Line so Important?


1. The Output of Automatic and Semi-Automatic H Beam Production Line:

The T Beam and H Beam (Or I Beam) can be made either from hot rolling, or from fabrication with the use of H Beam Production Line:
1) The fabricated T Beam H Beam has larger size than hot rolled ones: There are three available grades of max. height for selection: 1500mm, 1800mm, and 2000mm of H Beam Web; 

 

Welding H Beam Delivered from Wuxi JACK Automatic and Semi- Automatic H Beam Production Line:

   Fig1 H Beam Straightening Machine YTJ-50
2) This gives fabricated T Beam H Beam produced from H Beam Production Line the most extensive application: Over the past two decades year until now, welding T Beam and H Beam/ I Beam are the No.1 consumed materials and components in Steel Structure Industry. In this view, you can say that no welding H Beam/ I Beam and T Beam, no vast volume and widespread construction of Steel Structure Projects;

 

Large Size Welding H Beam Output from Wuxi JACK H Beam Straightening Machine:

   Fig2 H Beam Straightening Machine YTJ-40


2. The Necessity of Automatic and Semi-Automatic H Beam Production Line:

1) This also entails the huge demand on H Beam Production Line and its incorporated H Beam Production Equipment: CNC Strip Plate Cutting Machine, H Beam Assembly Machine, H Beam Welding Machine, H Beam Straightening Machine, 45°/ 60°/90°/180° Overturning Rack and Steel Conveyor, H Beam Fabrication Machine;
2) The introduction of these H Beam Production Line and H Beam Production Equipment is flexible: You can either select a whole line of automatic as turnkey project from Wuxi JACK, or select any one individual equipment for your most urgent needs: As professional producer of H Beam Production Line, we always strive on finding the most fitting proposal for customers.


3. The Exclusive Ability of Automatic and Semi-Automatic H Beam Production Line:
1) Over the past 10+ years, in making light duty and medium duty welding T Beam and H Beam, a new generation H Beam Production Equipment: PHJ series and ZHJ series H Beam Fabrication Machine gradually takes the place of light duty and medium duty H Beam Production Line, because of all around advantages;
2) Meanwhile, H Beam Production Line still has its irreplaceable position in making heavy duty steel structure members: When the submerged arc welding on H Beam and T Beam need several passes of welding seam, H Beam Production Line and H Beam Welding Machine are the most proper equipment for your choice.

 

Varieties of Machines in H Beam Production Line delivered from Wuxi JACK

1 CNC Plate Cutting Machine
2 H Beam Assembly Machine IMG_20210422_110945
3 H Beam Assembly Machine
4 H Beam Welding Machine
5 H Beam Welding Machine
6 H Beam Straightening Machine
7 H Beam Straightening Machine IMG_20210422_111520
8 H Beam Straightening Machine

Putting into Operation of Wuxi JACK H Beam Production Line at Customer Site

1. Process Technology Illustration on Automatic H Beam Production Line:

With reference to the digital label in the above illustration:
 1 - CNC Strip Cutting Machine;
 2 - H Beam Assembly Machine with CO2 tack welding;
 3 - 60°/ 90°/ 180° Overturning Rack;
 4 - H Beam Welding Machine;
 5 - H Beam Straightening Machine

2. Design Layout on HB Series Automatic H Beam Production Line:

Below is layout plan on HB1500 H Beam Production Line:

 
The minimum area for installation of HB1500 H Beam Production Line is 110m length by 24m width; The ideal area is 200m length by 24m width;
The digital label in the layout of H Beam Production Line conforms to above process technology.

3. Working Video of H Beam Production Line:

Below are working video of the 4 types of core H Beam Production Equipment in H Beam Production Line:


1. CNC Plate Cutting Machine;
2. H Beam Assembly Machine with Tack Welding;
3. SAW H Beam Welding Machine;
4. H Beam Straightening Machine

CNC Plate Cutting Machine

H Beam Assembly Machine

H Beam Welding Machine

H Beam Straightening Machine

The Two types of H Beam Production Line

In view of way of material and WIP (Working in process) flow among working stations, there are two types of H Beam Production Line, Automatic and Semi Automatic:

 

1. HB series Fully Automatic H Beam Production Line:

1) Except the cut plate hoisted from CNC Plate Cutting Machine to H Beam Assembly Machine, which is finished by means of traveling crane, all the other material and working parts flow in the H Beam Production Line is fulfilled with 60°/90°/180° Overturning Rack, no need of manual operation;
2) The submerged arc welding is fulfilled with 4 sets of LHC Column structure H Beam Welding Machine;
3) Please check the product page of “H Beam Production Line” for introduction, as well as the discussion on Overturning Rack.

 

2. HB series Semi Automatic H Beam Production Line;

 

Here we give a brief introduction on semi-automatic H Beam Production Line as below. For the 4 types of core H Beam Production Equipment: CNC Plate Cutting Machine, H Beam Assembly Machine, H Beam Welding Machine, and H Beam Straightening Machine, please check product page “Equipment in H Beam Production Line”.

HB Series Semi Automatic H Beam Production Line:

More >>

1. Definition on HB series Semi Automatic H Beam Production Line:

1) The Difference between Semi Automatic and Automatic H Beam Production line:

a) Here the “Semi Automatic” refers to the way of coordination throughout the whole H Beam Production line, as well as the material and WIP flow, not the H Beam Production Equipment itself;
b) In other words, all the H Beam Production Equipment work in the same automatic mode no matter in automatic or semi automatic H Beam Production line;

2) The good points of Semi Automatic H Beam Production line:

a) Flexibility in making and rearranging layout of H Beam Production Equipment, and adding on new equipment in the halfway;
b) Less workshop land occupation necessary;
c) Less investment compared with automatic H Beam Production Line;

3) The Selection of H Beam Production Equipment in Semi Automatic H Beam Production line:

The structure and quantity of H Beam Welding Machine in automatic and Semi Automatic H Beam Production line differs, based on process technology, arrangement, and TAKT of the H Beam Production line:
a) In automatic H Beam Production line, there should be 4 sets of LHC column type H Beam Welding Machine;
b) In semi automatic H Beam Production line, usually customer purchase 1 set of LHA Gantry H Beam Welding Machine, or 1 set of LHT T type H Beam Welding Machine;

4) The Weak Points of Semi Automatic H Beam Production line:

a) There should be more operators at workshop for operating H Beam Production Equipment, than in the case of fully automatic H Beam Production line;
b) The added manual labor mainly involve material handling and transshipment by means of traveling crane. The materials are large and heavy. So, safety hidden risk grows up than automatic H Beam Production Line, and safety operation should be seriously managed and monitored all the while.

 

2. Classification of Semi Automatic H Beam Production Line:

1) In strictly sense, there is no standard and consistent configuration of Semi Automatic H Beam Production line. Customers make decision on model and quantity of H Beam Production Equipment autonomously;
2) Generally speaking, the assortment of personalized Semi Automatic H Beam Production line can still be divided into three categories of HB1500, HB1800, HB2000, according to the largest height of H Beam and T Beam delivered.

 

3. Technical Parameters of HB Series Semi Automatic H Beam Production Line:

  Models of Semi Automatic
 H Beam Production Line
 HB1500, HB1800, HB2000

  H Beam Max. Web Height

 1500, 1800, 2000 mm

 H Beam Web Thickness

 6 ~ 32 mm 

  H Beam Flange Width Range

 200 ~ 800 mm

  H Beam Flange Thickness

 6 ~ 40 mm

  H Beam Length  4000 ~ 12000 mm
  H Beam Max. Weight  20 Ton
  H Beam Assembly Machine  Z15, Z18, Z20, 1 set
  H Beam Welding Machine  LHA, or LHT, 1 set
  H Beam Straightening Machine  HYJ-40, or HYJ-800
  Material Handling Utility  Traveling Crane

Related Equipment with H Beam Production Line

1. The machine used ahead of the above mentioned H Beam Production Equipment:

1) XBJ series Edge Milling Machine for making welding groove on carbon steel plates;
2) RH series Edge Rounding Machine for improving coating capability of carbon steel plates;


2. The machine used after the above mentioned H Beam Production Equipment:

DX series Beam End Face Milling Machine, for end polishing the finished fabrication T Beam, and H Beam;

3. T Beam Production Line has the similar but less step process technology as H Beam Production Line;
4. BOX Beam Production Line has different and more complicated process technology than H Beam Production Line, which is another important streamline applied in Steel Structure Industry;
5. H Beam Fabrication Machine also produces welding H Beam and T Beam as H Beam Production Line, but in light duty and medium duty.

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