1 I H Beam Production Line DSC_0383

Wuxi JACK Automatic and Manual I H Beam Production Line, always the Most Fitting Solution for Customers!

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Usage and Working Style of Different Configurations I H Beam Production Line

A. Working Natures and Benefits of Automatic and Manual I H Beam Production Line:

1. Output: I H Beam Production Line produces welding T/ H/ I Beams of medium to large sizes and thickness;

2. 2 Types of T/ H/ I Beam Available from I H Beam Fabrication Machine:

1) In Steel Structure industry, there are applied 2 kinds of T/ H/ I Beams: Smaller size hot rolling Beams, and heavier duty welding Beams fabricated from I H Beam Production Line;
2) Welding T/ H/ I Beams have larger size than hot rolled ones, and consequently stronger strength and wider application:
3) 3 Standard Specifications: of welding T/ H/ I Beams, with max. web height available from I H Beam Production Line: 1500mm/ 1800mm/ 2000mm;

4) The 1200mm web height welding H Beam produced from Wuxi JACK I H Beam SAW Welding Machine and I H Beam Straightening Machine: (Fig.1)

Fig1 I H Beam Straightening Machine

3. Primary Position of Automatic and Manual I H Beam Production Line in Steel Structure Field:

1) T/ H/ I Beams Application: Over the past three decades, these fabricated Beams are the basic and No.1 consumed working parts in Steel Structure construction;
2) Correspondingly, various configurations I H Beam Production Line and I H Beam Fabrication Machine are the most preferred equipment for customers;

3) Large Size 80mm flange thickness H Beam being straightened in Wuxi JACK YTJ-80 hydraulic I H Beam Straightening Machine: (Fig.2)

Fig2 I H Beam Straightening Machine 24

 

B. Basic Machines and Equipment Composing Automatic and Manual I H Beam Production Line:

1. In the order of deployment from beginning to end stations of I H Beam Production Line:

1) CNC-CG CNC models Strip Plate Cutting Machine;
2) Z15/18/20 models I H Beam Assembly Machine;
3) LHC/LHA/LHT models I H Beam SAW Welding Machine;
4) HYJ/YTJ models I H Beam Straightening Machine;
5) Hydraulic oil cylinder drive 45°/ 60° /90° /180° Overturning Equipment Rack;
6) Hydraulic drive motorized Steel Conveyor;
7) DX models I H Beam End Face Milling Machine;
8) Individual running PHJ&ZHJ models I H Beam Fabrication Machine;

2. Flexible Proposals of Automatic and Individual I H Beam Production Line:

Based on customer expectation on H Beam production and budget, there are multiple choices:
1) Turnkey project on complete complex of automatic I H Beam Production Line;
2) Combination or separately selected the above-mentioned I H Beam Fabrication Machine.

 

C. Exclusive Capability of Automatic and Manual I H Beam Production Line:

1. I H Beam Fabrication Machine for Making Light to Medium duty T/ H/ I Beams:

1) Since the year 2009, Wuxi JACK successfully took the lead in developing PHJ and ZHJ series I H Beam Fabrication Machine;
2) This machine has exceeding power in making light and medium duty welding T/ H/ I Beams, covering all factors of P (People)/ Q (Quality)/ V (Velocity)/ C (Cost), and helping customer reducing investment over 50%;

3) Wuxi JACK PHJ15 I H Beam Fabrication Machine produces medium size welding I/ H Beam: (Fig.3)

Fig3 I H Beam Fabrication Machine 8

2. Unique Technical Features of Automatic and Manual I H Beam Production Line:

Meanwhile, traditional I H Beam Production Line still has its irreplaceable position, when customers plan to manufacture heavy duty steel structure T/ H/ I Beams:

1) Welding Performance from I H Beam SAW Welding Machine:

a) When the designated SAW (Submerged arc welding) toe on T/ H/ I Beams need several passes of welding seam, then LHC/LHA/LHT series I H Beam SAW Welding Machine are the most proper choice for customers;
b) The SAW welding seam formed from I H Beam SAW Welding Machine has wider cover face and deeper penetration;

c) Wuxi JACK LHC trolley moving I H Beam SAW Welding Machine implements 45° fillet SAW in automatic I H Beam Production Line: (Fig.4)

Fig4 I H Beam SAW Welding Machine 9

2) Strong Straightening Capacity from I H Beam Straightening Machine:

a) The max. straightening capacity can be up to 80mm flange thickness, on H Beams made from carbon steel material of Q345, in tensile strength 510~600 MPa;

b) Wuxi JACK YTJ-80 vertical hydraulic I H Beam Straightening Machine works at customer facility: (Fig.5)

Fig5 I H Beam Straightening Machine 9

3. For quick review on technical strong points of these I H Beam Fabrication Machine, it is introduced in summary page:” Slides on Wuxi JACK I H Beam Production Line”. 

 

Wuxi JACK I H Beam Production Line: Equipment, I H Beam SAW Welding Machine and I H Beam Straightening Machine

Rich Choice of Wuxi JACK I H Beam Production Line, I H Beam SAW Welding Machine and I H Beam Straightening Machine

1 CNC Strip Flame Cutting Machine 28
2 I H Beam Assembly Machine
3 I H Beam Assembly Machine
4 I H Beam Welding Machine 1
5 I H Beam Welding Machine 1
6 I H Beam Welding Machine 14
7 I H Beam Straightening Machine 5
8 I H Beam Straightening Machine 23

Putting into Operation of Wuxi JACK I H Beam Production Line at Customer Site

1. Process Technology Illustration on Automatic I H Beam Production Line:

With reference to the digital label in the above illustration:
 1 - CNC Strip Cutting Machine;
 2 - I H Beam Assembly Machine with CO2 tack welding;
 3 - 60°/ 90°/ 180° hydraulic drive Overturning Equipment Rack;
 4 - I H Beam SAW Welding Machine;
 5 - I H Beam Straightening Machine
 

2. Design Layout on HB Series Automatic I H Beam Production Line:

Below is layout plan on Wuxi JACK HB1500 I H Beam Production Line:

 
1) The minimum area for installation of HB1500 I H Beam Production Line is 110m length by 24m width;
2) The ideal area is 200m length by 24m width;
3) The digital label in the layout of I H Beam Production Line conforms to above process technology.

3. Working Video of Wuxi JACK I H Beam Production Line:

Below are working videos of the 4 essential I H Beam Fabrication Machine in I H Beam Production Line:

 

1. CNC Strip Plate Cutting Machine;
2. I H Beam Assembly Machine with Tack Welding;
3. I H Beam SAW Welding Machine;
4. I H Beam Straightening Machine

 

CNC Strip Plate Cutting Machine

 

I H Beam Assembly Machine

 

I H Beam SAW Welding Machine

Different models of Wuxi JACK Hydraulic drive heavy duty I H Beam Straightening Machine work at customer workshop

Fully Automatic and WIP Manual Transfer I H Beam Production Line

In view on way of material and WIP (Working in process) flow among working stations, there are two types of I H Beam Production Line put into use: Automatic and Semi Automatic:

 

1. Fully Automatic I H Beam Production Line:

1) Workpiece Transfer in Fully Automatic I H Beam Production Line:
 

a) From CNC Strip Plate Cutting Machine to I H Beam Assembly Machine;
b) From I H Beam Assembly Machine to I H Beam SAW Welding Machine;
c) From I H Beam SAW Welding Machine to I H Beam Straightening Machine;
are fulfilled with hydraulic drive 60°/90°/180° Overturning Equipment Rack, no need of manual operation;
So, operators of automatic I H Beam Production Line are relieved from hard job of material handling;
2) H Beam SAW submerged arc welding is fulfilled with 4 sets of LHC model Column trolley structure I H Beam SAW Welding Machine;
3) Detailed introduction is in the product page of “Automatic I H Beam Production Line”.


2. Semi-Automatic I H Beam Production Line:

1) Here, “Semi-Automatic” or “Manual” only refers to its ways of material flow among work stations;
2) All the machines and equipment in semi-automatic I H Beam Production Line work in automatic manner;
3) Challenge on operators of semi-automatic I H Beam Production Line are internal logistic jobs;
4) H Beam SAW submerged arc welding is implemented with LHA or LHT gantry moving I H Beam SAW Welding Machine;

5) 4 Types of Core Equipment in I H Beam Production Line:

a) CNC Strip Plate Cutting Machine;
b) I H Beam Assembly Machine;
c) I H Beam SAW Welding Machine;
d) I H Beam Straightening Machine;
Are introduced in product page “Equipment in I H Beam Production Line”.

Semi-Automatic I H Beam Production Line

More >>

1. Strong Points of Semi-Automatic I H Beam Production line:

1) Flexible layout, adjustment and relocation on H Beam production machines, adding new equipment in the halfway;
2) Less workshop land occupation necessary;
3) Less period investment;

 

2. Selecting Proper Equipment in Semi-Automatic I H Beam Production line:

1) In automatic I H Beam Production line, there are 4 sets of LHC column trolley I H Beam SAW Welding Machine. H Beam is completed SAW welding with one time pass, no turning around;
2) In semi-automatic I H Beam Production line, there is 1 set of LHA or LHT gantry frame I H Beam SAW Welding Machine. H Beam needs to be 90° / 180° turned 3 times on material racks to finish its SAW;

 

3. Weak Points of Semi-Automatic I H Beam Production line Compared with Automatic Line:

1) Higher variable cost: More operators necessary;
2) More Challenge on Safety Assurance: The added manual labor mainly involve material handling and transshipment. The materials are large and heavy. So, safety hidden risk grows up than automatic I H Beam Production Line, and safe operation should be seriously managed and monitored;

 

4. Models of Semi-Automatic I H Beam Production Line:

1) Flexible Configuration: Model and quantity of Equipment in semi-automatic I H Beam Production Line can be selected and arranged personally;
2) Standard Models: HB1500/ HB1800/ HB2000, based on the max. T/ I/ H Beam web height;

 

5. Technical Parameters of Semi-Automatic I H Beam Production Line:

  Models of Semi-Automatic
 I H Beam Production Line
 HB1500/ HB1800/
 HB2000/ HB3000

  I H Beam Max. Web Height

 1500/ 1800/ 2000 / 3000 mm

 I H Beam Web Thickness

 6 ~ 32 mm 

  I H Beam Flange Width Range

 200 ~ 800 mm

  I H Beam Flange Thickness

 6 ~ 80 mm

 For tensile strength

 510 ~ 600 MPa

  I H Beam Length  4000 ~ 12000 mm
  I H Beam Max. Weight  20 Ton
  I H Beam Assembly Machine  Z15/ Z18/ Z20/ Z30 1 set
  I H Beam SAW Welding Machine  LHA, or LHT, 1 set
  I H Beam Straightening Machine  HYJ-40/ HYJ-800
 YTJ-50
  Material Handling Utility  Traveling Crane

Related Equipment with Semi-Automatic I H Beam Production Line

1. 1st Operation Machines Preceding I H Beam Production Line:
 

XBJ series Edge Milling Machine is for making welding groove on carbon steel plates;

2. EOL (End of Line) Equipment in I H Beam Production Line:

DX series H Beam End Face Milling Machine, is for fulfilling end polishing on the finished fabrication T / I/ H / BOX Beam, Pipes, and any other steel structure members;

3. Other Important Steel Structure Line besides I H Beam Production Line:

1) T Beam Production Line has similar process technology as I H Beam Production Line. Difference mainly involves at finished welding mode: CO2 GMAW replaces SAW;
2) BOX Beam Production Line has different and more complicated process technology than I H Beam Production Line, which is another important streamline applied in Steel Structure Industry.

 

FAQ on Wuxi JACK Semi-Automatic I H Beam Production Line

  • Q Why does Semi-Automatic I H Beam Production Line So Popular in Steel Structure Industry?

    A The reasons behind that can be listed as:
    1. 1) Saving total investment on machines and workshop;
    2. 2) Flexible planning on I/ H Beam production. The I H Beam Production Line can be adjusted easily based on market demand;
    3. 3) It is convenient to relocate and introduce new machines and equipment, when process technology on T/ I/ H Beam production need to be changed.

  • Q Which Options are available for I H Beam SAW Welding Machine in Semi-Automatic I H Beam Production Line?

    A There are 2 types of widely applied I H Beam SAW Welding Machine:
    1. 1) LHA series gantry moving I H Beam SAW Welding Machine. It has closed mechanical structure. So, based on max. web height of T/ I/ H Beam, there are 5 standard models to choose from: LHA4Z/ LHA5Z/ LHA55Z/ LHA4C/ LHA5C;
    2. 2) LHT model T frame open structure I H Beam SAW Welding Machine: One model can produce all sizes of T/ I/ H Beams.

  • Q Which Options are available for I H Beam Straightening Machine in Semi-Automatic I H Beam Production Line?

    A There are 2 types of widely applied I H Beam Straightening Machine:
    1. 1) HYJ Series mechanical motorized I H Beam Straightening Machine. Standard models: HYJ-40/ 800. Max. straightening capacity is 40mm for Q235 carbon steel, with 370 ~ 510 MPa tensile strength;
    2. 2) YTJ-40/ 50/ 60/ 80 heavy duty hydraulic drive I H Beam Straightening Machine. Standard models: YTJ-40/ 50/ 60/ 80. Max. straightening capacity is 80mm for Q345 carbon steel, with 510 ~ 600 MPa tensile strength.

  • Q Which Points Should be Considered when Put into Use Semi-Automatic I H Beam Production Line?

    A
    1. 1) Layout of the entire I H Beam Production Line, its utility availability;
    2. 2) Internal logistics unit, for turning and moving workpieces among stations. Mostly traveling cranes of different tonnages;
    3. 3) Proper TPM (Total preventive maintenance) plan, to guarantee reasonable daily service on machines and equipment in I H Beam Production Line;
    4. 4) Safety assurance and measures taken, to make sure security operation of the I H Beam Production Line.

Other Products We Own besides I H Beam Production Line

1. Application of DX1520 H Beam End Face Milling Machine:
2. Function Briefs of DX1520 H Beam End Face Milling Machine for Steel Structure Member:  Precise Linear Guiderails of both directions for Precision Guarantee / Working Speed Control / Working Tool of Powerful Milling Head/ Operation / Workpiece Clamp 
3. Technical Parameters of DX1520 H Beam End Face Milling Machine:
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Friction roller type; For large scale pipe
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I H Beam Production Line Blogs

  • Preparation Works before Start-Up of Edge Milling Machine
    Start on Milling Head of Sheet Metal Plate Edge Milling Machine; Start on Lubrication System of Sheet Metal Plate Beveling Machine; Start on Hydraulic System of Sheet Metal Plate End Milling Machine; Establish Service Plan for Sheet Metal Plate Edge Milling Equipment Read More
  • Wuxi JACK make delivery on a set of SXBJ125 Edge Milling Machine to Russia
    The Specialized Specification and Configuration of Double Heads long stroke SXBJ125 Heavy duty Edge Milling Machine Capability of Double Heads SXBJ125 Heavy duty Edge Milling Machine The Powerful Milling Head Equipped in SXBJ125 Heavy duty Edge Milling Machine The Feeding Unit of Milling Head Column in SXBJ125 Large Edge Milling Machine Read More
  • A Set of SXBJ-3 Edge Milling Machine Made Shipment to Russia
    Capability of the SXBJ-3 Edge Milling Machine the Latest Delivered; General Introduction on Plate Edge Milling Equipment; Wuxi JACK Strength on Plate End Milling Machine Read More
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