1) Product range of Wuxi JACK Sheet Metal Butt Joining Welding Machine;
2) The Wuxi JACK patent technology “Melt thru” applied in Flat Butt Welding Machine and its benefits for customers;
3) Technical superiorities of Wuxi JACK Plate Butt Joint Welding Machine;
4) Welding quality control and multiple choices of Wuxi JACK Sheet Metal Butt Joint Welding Machine;
5) The integrated function of Wuxi JACK Sheet Metal Butt Joining Welding Machine;
6) The user friendly operation of Wuxi JACK Flat Butt Welding Machine;
7) The complete line and broad customer base of Wuxi JACK Plate Butt Joint Welding Machine;
2. Our aim is, with reviewing on this web page, customers and anyone who has interest on Sheet Metal Butt Joint Welding Machine, can have an overall understanding on this superior product of Wuxi JACK;
3. Source: This web page is originated from summary slides “The Powerful Wuxi JACK Plate Butt Joint Welding Machine”.
MP series Plate Butt Joint Welding Machine is for butt joining 2 pieces of metal plates, by means of butt welding:
1) Wuxi JACK has series of standard models, covering full range of steel plates for joining;
2) The max. width of the steel plate for these models is from 2000mm (MP20), and can be up to 5000mm (MP50), with max. thickness 40mm;
1) Majority of the Flat Butt Welder is adopted with SAW (Submerged arc welding) for fabricating medium to large thickness steel plates;
2) For small thickness of sheet metal less than 10mm, Flat Butt Welder is adopted with CO2 welding;
1) Melt Thru refers to “One side of the workpiece is welded, and welding seams are finished on both sides of workpiece”;
2) This is the central technique which makes successful running of the MP series Sheet Metal Butt Joining Welding Machine, and also the patent technology of Wuxi JACK;
1) The incoming side of the Plate Butt Joint Welding Machine has flame triple cutting working group;
2) This helps getting fully penetration and reliable joining seam, formed on steel plates, with thickness larger than 15mm.
1. This page of Slides introduces the improvement on process technology on metal plates butt joining;
1) The original 4 steps are combined into 1 step;
2) Correspondingly, 60% of cycle time on plate butt joining can be saved;
3) The original dangerous and time consuming plate butt joining job now becomes safe, fluent, and high efficient operation of the Flat Butt Welding Machine;
4) The necessary quantity of operator for plate butt joining is reduced from 2 people to 1 people.
1. The Left Photo: This denotes inlet side of Sheet Metal Butt Joint Welding Machine, implementing Oxygen triple cutting, for making welding groove first;
2. The Middle Photo: From lateral view on the Flat Butt Welding Machine, which is from right to left for workpiece flowing direction, you can observe the V slot welding worktable, which is assembled at the left side of mechanical frame, of the Plate Butt Joint Welding Machine;
3. The Right Photo: This shows rear side, also the main working zone of the Sheet Metal Butt Joint Welding Machine;
4. As can be checked from the 3 photos, the gantry frame is the essential trunk of MP models Flat Butt Welding Machine.
1. We get to know that, the “Melt thru” technology is an advanced technique, which plays key role in Flat Butt Welding Machine;
a) As can be observed from this photo, there is a red color light spot project onto welding seam, which moves in the same working welding speed, following the welding torch, during the butt welding in the Flat Butt Welding Machine;
b) In the case of correct position of welding torch, the laser light spot should fall perfectly onto the welding seam, which is denoted in the left photo;
c) During the butt welding operation of the Plate Butt Joint Welding Machine, if ever the laser light spot deflect from the welding seam, this denotes the incorrect position of the welding torch, which should be adjusted right away;
a) The delicate cross slides, precise linear guiderail, and driving torch, for modulating position of welding torch precisely;
b) The wire feeder and straightening unit, for feeding wire smoothly;
a) The movement of the complete set of welding torch complex along horizontal beam of the Flat Butt Welding Machine, is guided with double pieces of parallel heavy duty precise linear guiderail, and transmitted with rack;
b) The yellow color welding flux hopper is installed right above the welding torch complex.
1. Necessity: For plate thickness bigger than 15mm, to have a complete fusion of butt joint welding seam, bevels need to be made serving as welding groove on edges of steel plates ahead of time;
2. Configuration: This is an optional unit in Sheet Metal Butt Joint Welding Machine, which usually select by customers;
3. Other Choice: The reason is, without this function unit in the Plate Butt Joint Welding Machine, additional equipment, such as CG series Triple Flame Cutting Machine, or XBJ series Edge Milling Machine, should be deployed ahead of the Plate Butt Joint Welding Machine;
4. Benefit: With the installation of this flame triple cutting system at the incoming side of the mechanical frame, one set of the Plate Butt Joint Welding Machine delivers functions of double sets of different machines.
Same as PHJ and ZHJ series 3 in 1 H Beam Assembly Welding Straightening Integral Machine, in MP series Flat Butt Welding Machine, we always select the most fitting mode based on specifications of workpieces:
1. The Left Photo: When the thickness of the steel plates is thinner than 15mm, or material of the metal plate are non ferrous material, such as Al/ Alloy/ Stainless Steel... then small to medium range current CO2 gas shielded welding should be used for plate joining, in the Sheet Metal Butt Joint Welding Machine；
2. The Middle Photo: When the thickness of the steel plates is thicker than 15mm, then large current SAW (Submerged arc welding) should be adopted in the Plate Butt Joint Welding Machine;
3. The Right Photo: Whatever the welding mode, from this photo, you can check the convenient management on welding operation, for running of the Wuxi JACK Sheet Metal Butt Joint Welding Machine.
We adopt combination of soft function key in touch screen interface of HMI (Human machine interface), together with hard switches on operating panel of the Plate Butt Joint Welding Machine, as shown in the 2 photos of this page of Slides:
1) All the critical process control parameters on plate butt joining, including plate thickness, welding current, welding speed... etc., are displayed intuitively;
2) Operator of the Flat Butt Welding Machine just need to input parameters for plate joining;
3) All the main languages: Chinese, English, Russian... are all available for choice for the Sheet Metal Butt Joint Welding Machine;
All the function keys, and digital display for demonstrating beveling and welding speed during running of the Flat Butt Welding Machine, are all integrated on this panel.