1 Plate Butt Joint Welding Machine 36 微信图片_20220903210504

A. The Subject of this Page on Wuxi JACK Plate Butt Joint Welding Machine:

1. This page is for general outline on Wuxi JACK Sheet Metal Butt Joint Welding Machine, in the form of excellent pictures and texts, covering topics of:

 

1) Product range of Wuxi JACK Sheet Metal Butt Joining Welding Machine;
2) The Wuxi JACK patent technology “Melt thru” applied in Flat Butt Welding Machine and its benefits for customers;
3) Technical superiorities of Wuxi JACK Plate Butt Joint Welding Machine;
4) Welding quality control and multiple choices of Wuxi JACK Sheet Metal Butt Joint Welding Machine;
5) The integrated function of Wuxi JACK Sheet Metal Butt Joining Welding Machine;
6) The user friendly operation of Wuxi JACK Flat Butt Welding Machine;
7) The complete line and broad customer base of Wuxi JACK Plate Butt Joint Welding Machine;

2. Our aim is, with reviewing on this web page, customers and anyone who has interest on Sheet Metal Butt Joint Welding Machine, can have an overall understanding on this superior product of Wuxi JACK;
3. Source: This web page is originated from summary slides “The Powerful Wuxi JACK Plate Butt Joint Welding Machine”.

 

 

 

B. The Function and Usage of Sheet Metal Butt Joining Welding Machine:

MP series Plate Butt Joint Welding Machine is for butt joining 2 pieces of metal plates, by means of butt welding:

1) A piece of finished SAW test piece from Wuxi JACK Sheet Metal Butt Joint Welding Machine: (Fig.1)

Fig1 Sheet Metal Butt Joint Welding Machine 54- IMG_6783

2) Another piece of finished workpiece fabricated from Wuxi JACK Flat Butt Welding Machine: (Fig.2)

Fig2 Plate Butt Joint Welding Machine 37

 

 

 

C. For Deep Down Exploration on Business and Technical Details of Wuxi JACK Plate Butt Joint Welding Machine, please visit thematic product pages of:

 

D. The General Introduction and Technical View on Wuxi JACK Sheet Metal Butt Joint Welding Machine:

Slides 1: The Complete Line and Powerful Functions of Wuxi JACK Sheet Metal Butt Joining Welding Machine Delivered to Customer:

This page of Slides is on one page summary on function of Wuxi JACK Plate Butt Joint Welding Machine:

 

1. Models of Wuxi JACK Flat Butt Welding Machine:

1) Wuxi JACK has series of standard models, covering full range of steel plates for joining;

2) The max. width of the steel plate for these models is from 2000mm (MP20), and can be up to 5000mm (MP50), with max. thickness 40mm;

 

2. Welding Mode adopted in Plate Butt Joint Welding Machine:

1) Majority of the Flat Butt Welder is adopted with SAW (Submerged arc welding) for fabricating medium to large thickness steel plates;
2) For small thickness of sheet metal less than 10mm, Flat Butt Welder is adopted with CO2 welding;

 

3. The Core Technique Introduced to Sheet Metal Butt Joint Welding Machine: Melt Thru:

1) Melt Thru refers to “One side of the workpiece is welded, and welding seams are finished on both sides of workpiece”;
2) This is the central technique which makes successful running of the MP series Sheet Metal Butt Joining Welding Machine, and also the patent technology of Wuxi JACK;


4. One set of Flat Butt Welding Machine with Double Equipment Capabilities: Beveling plus Butt Joining:

1) The incoming side of the Plate Butt Joint Welding Machine has flame triple cutting working group;
2) This helps getting fully penetration and reliable joining seam, formed on steel plates, with thickness larger than 15mm.

Slides 2 and 3: The Wuxi JACK Patent and Central Technique of Sheet Metal Butt Joint Welding Machine:

These 2 pages of Slides introduces Melt Thru Technology adopted in Wuxi JACK Plate Butt Joint Welding Machine:

 

Slides 2: Advantages of MP series Sheet Metal Butt Joining Welding Machine:
 

1. This page of Slides introduces the improvement on process technology on metal plates butt joining;

2. As can be seen from the text description of this page of Slides, with the application of Plate Butt Joint Welding Machine:

1) The original 4 steps are combined into 1 step;
2) Correspondingly, 60% of cycle time on plate butt joining can be saved;
3) The original dangerous and time consuming plate butt joining job now becomes safe, fluent, and high efficient operation of the Flat Butt Welding Machine;
4) The necessary quantity of operator for plate butt joining is reduced from 2 people to 1 people.

 

Slides 3: Technical Details of MP series Plate Butt Joint Welding Machine:

This page of Slides gives clear and plain introduction on critical aspect of “Melt thru” technology in Wuxi JACK Flat Butt Welding Machine:

 

1. The Left First Photo on the Sheet Metal Butt Joint Welding Machine:

1) Copper pads, there is circulating water running through its whole length in a blue color plastic tube;
2) This is for dissipating the heat generated during the large current SAW (Submerged arc welding), during running of the Plate Butt Joint Welding Machine;


2. The Left Second Photo on the Plate Butt Joint Welding Machine:

1) Double layers of welding flux, which are deposited at both above and beneath the copper pads, helps forming the welding seam at the both surfaces of steel plates, with high efficient forceful welding, in the Sheet Metal Butt Joint Welding Machine;
2) Workpiece steel plates is placed right above the copper pads, and pressed firmly, by means of array of black color blocks, which are driven with hydraulic oil cylinders, during working of the Flat Butt Welding Machine;

3. The Right Second Photo: Welding torch complex, with sophisticated function elements: position control, welding wire feeder and straightening unit, laser generator tracing unit;
4. The Right First Photo: The finished butt welded plate fabricated from Wuxi JACK Sheet Metal Butt Joint Welding Machine.

Slides 4 The Ingenious and Solid Mechanical Frame of Wuxi JACK Sheet Metal Butt Joining Welding Machine:

This page of Slides is on the reasonable and strong mechanical structure of Wuxi JACK Plate Butt Joint Welding Machine:

 
 

1. The Left Photo: This denotes inlet side of Sheet Metal Butt Joint Welding Machine, implementing Oxygen triple cutting, for making welding groove first;
2. The Middle Photo: From lateral view on the Flat Butt Welding Machine, which is from right to left for workpiece flowing direction, you can observe the V slot welding worktable, which is assembled at the left side of mechanical frame, of the Plate Butt Joint Welding Machine;
3. The Right Photo: This shows rear side, also the main working zone of the Sheet Metal Butt Joint Welding Machine;
4. As can be checked from the 3 photos, the gantry frame is the essential trunk of MP models Flat Butt Welding Machine.

Slides 5: The Advanced Welding Quality Control in Wuxi JACK Sheet Metal Butt Joint Welding Machine:

This page of Slides picks three critical points of welding quality management in Wuxi JACK Flat Butt Welding Machine:

 

1. We get to know that, the “Melt thru” technology is an advanced technique, which plays key role in Flat Butt Welding Machine;

2. To guarantee its successful implementation, Wuxi JACK adopts series of bright measures in our Plate Butt Joint Welding Machine:

1) The Left Photo: The Laser Generator for Tracking Welding Trace during butt joint welding of the Sheet Metal Butt Joining Welding Machine:
 

a) As can be observed from this photo, there is a red color light spot project onto welding seam, which moves in the same working welding speed, following the welding torch, during the butt welding in the Flat Butt Welding Machine;
b) In the case of correct position of welding torch, the laser light spot should fall perfectly onto the welding seam, which is denoted in the left photo;
c) During the butt welding operation of the Plate Butt Joint Welding Machine, if ever the laser light spot deflect from the welding seam, this denotes the incorrect position of the welding torch, which should be adjusted right away;

2) The Middle Photo: The close distance observance on welding torch in the Sheet Metal Butt Joining Welding Machine:

a) The delicate cross slides, precise linear guiderail, and driving torch, for modulating position of welding torch precisely;
b) The wire feeder and straightening unit, for feeding wire smoothly;

3) The Right Photo: The Overall Front View on Welding Mechanism in the Plate Butt Joint Welding Machine:

a) The movement of the complete set of welding torch complex along horizontal beam of the Flat Butt Welding Machine, is guided with double pieces of parallel heavy duty precise linear guiderail, and transmitted with rack;
b) The yellow color welding flux hopper is installed right above the welding torch complex.

 

Slides 6: The Optional Beveling Function of Wuxi JACK Sheet Metal Butt Joining Welding Machine:

This page of Slides is on the assistant function of Wuxi JACK Plate Butt Joint Welding Machine:

 
 

Purpose of the Flame Triple Cutting in Flat Butt Welding Machine:
 

1. Necessity: For plate thickness bigger than 15mm, to have a complete fusion of butt joint welding seam, bevels need to be made serving as welding groove on edges of steel plates ahead of time;
2. Configuration: This is an optional unit in Sheet Metal Butt Joint Welding Machine, which usually select by customers;
3. Other Choice: The reason is, without this function unit in the Plate Butt Joint Welding Machine, additional equipment, such as CG series Triple Flame Cutting Machine, or XBJ series Edge Milling Machine, should be deployed ahead of the Plate Butt Joint Welding Machine;
4. Benefit: With the installation of this flame triple cutting system at the incoming side of the mechanical frame, one set of the Plate Butt Joint Welding Machine delivers functions of double sets of different machines.

Slides 7: The Always Applicable Welding Mode in Wuxi JACK Plate Butt Joint Welding Machine:

This page of Slides is on versatile choices of welding mode in Wuxi JACK Sheet Metal Butt Joint Welding Machine:

 

Same as PHJ and ZHJ series 3 in 1 H Beam Assembly Welding Straightening Integral Machine, in MP series Flat Butt Welding Machine, we always select the most fitting mode based on specifications of workpieces:
1. The Left Photo: When the thickness of the steel plates is thinner than 15mm, or material of the metal plate are non ferrous material, such as Al/ Alloy/ Stainless Steel... then small to medium range current CO2 gas shielded welding should be used for plate joining, in the Sheet Metal Butt Joint Welding Machine;
2. The Middle Photo: When the thickness of the steel plates is thicker than 15mm, then large current SAW (Submerged arc welding) should be adopted in the Plate Butt Joint Welding Machine;
3. The Right Photo: Whatever the welding mode, from this photo, you can check the convenient management on welding operation, for running of the Wuxi JACK Sheet Metal Butt Joint Welding Machine.

 

Slides 8: The High Technology and User Friendly Operation in Wuxi JACK Sheet Metal Butt Joining Welding Machine:

This page of Slides is on convenient and advanced management in Wuxi JACK Sheet Metal Butt Joining Welding Machine:

 

We adopt combination of soft function key in touch screen interface of HMI (Human machine interface), together with hard switches on operating panel of the Plate Butt Joint Welding Machine, as shown in the 2 photos of this page of Slides:

1. The Left Photo: The Soft Function Key in Touch Screen Interface of HMI (Human machine interface) in Flat Butt Welding Machine:

1) All the critical process control parameters on plate butt joining, including plate thickness, welding current, welding speed... etc., are displayed intuitively;
2) Operator of the Flat Butt Welding Machine just need to input parameters for plate joining;
3) All the main languages: Chinese, English, Russian... are all available for choice for the Sheet Metal Butt Joint Welding Machine;

2. The Right Photo: The Hard Switches on Operating Panel of the Plate Butt Joint Welding Machine:

All the function keys, and digital display for demonstrating beveling and welding speed during running of the Flat Butt Welding Machine, are all integrated on this panel.

Slides 9 and 10: The Integration of Triple Cutting and Butt Joint Welding in Wuxi JACK Sheet Metal Butt Joint Welding Machine:

These 2 pages of Slides are on combination of cutting and welding in one set of Wuxi JACK Plate Butt Joint Welding Machine:

 

Slides 9: The Operation View and Finished Workpiece Produced from Flame Triple Cutting System, for Beveling in the Flat Butt Welding Machine

Slides 10: The Operation View and Finished Workpiece Fabricated from Melt Thru Butt Joint Welding System, from the Sheet Metal Butt Joining Welding Machine

Slides 11, 12, 13: The Full Range of Size and Broad Customer Base of Wuxi JACK Plate Butt Joint Welding Machine:

These 3 pages of Slides are on wide variety of Wuxi JACK Sheet Metal Butt Joint Welding Machine:

 
As generalization, we close up introduction on MP series Flat Butt Welding Machine with the displaying on rich assortment of this superior product of Wuxi JACK:
 

Slides 11: The 3 Models of Plate Butt Joint Welding Machine: MP23 (Max. width of plates for joining is 2300mm); And MP30; And MP50.

Slides 12: The Batch Production of 3 sets of MP25 Sheet Metal Butt Joint Welding Machine at Wuxi JACK Assembly Workshop

Slides 13: A set of MP20 Sheet Metal Butt Joining Welding Machine working at Russian customer facility, and its completed joint plates, laid on its output conveyor

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Edge Milling Machine
03

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