Subject of This Blog on Multi-Function Automatic Plate Butt Joint Welding Machine:
1. Significance on Proper Use of Plate Butt Joining Welding Machine:
1) Recent years sees application of automatic machines on continuous advancement, improving manufacture efficiency and financial return at customer site;
2) On the other hand, quantity of problematic machines also raised gradually, if not applied and serviced properly;
3) Correct use of equipment, especially complicated ones, such as MP series Flat Butt Welding Machine, can greatly extend service life, and raise performance level of the machine;
2. Topics Here on Sheet Metal Butt Joint Welding Machine:
Usage and Benefits of Multi-Function Automatic Flat Butt Welding Machine;
Technical Features of Multi-Function Automatic Sheet Metal Butt Joint Welding Machine;
Proper Operation on Multi-Function Automatic Plate Butt Joining Welding Machine;
Maintenance on Multi-Function Automatic Flat Butt Welder;
Summary on Wuxi JACK Multi-Function Automatic Plate Butt Joint Welding Machine
A. Usage and Benefits of Multi-Function Automatic Flat Butt Welding Machine:
1. Output: MP series Plate Butt Joint Welding Machine is for flat joining 2 pieces of carbon steel plate into longer or wider piece, so that excessive large size of steel plate is available;
2. Property: The intensity and strength of welding seam on joint plate, acquired from such Flat Butt Welder is stronger than integral base metal plate. So, customer can be rest assured to use the joint plate for alternative use;
3. Readiness: So, any subsequent process operation: Welding/ bending/ assembly, can be carried out in high standard on the joint plate from Flat Butt Welder;
4. Welding seam on joint carbon plate from Wuxi JACK MP23 Plate Butt Joint Welding Machine: (Fig.1)
5. Advantages of Sheet Metal Butt Joint Welding Machine:
Multi-Function Automatic Flat Butt Welder brings along revolutionary development on plate butt joining operation:
1) Flat Butt Welder changes the original complicated task of plate joining into simple work: By means of one time steel plates going through the Plate Butt Joint Welding Machine, without necessity of flipping the steel plate 180° to weld the opposing side;
2) The original dangerous and time consuming manual operation are all removed from the Plate Butt Joint Welding Machine;
6. Plate butt joining welding, in Wuxi JACK Plate Butt Joining Welding Machine: (Fig.2)
B. Technical Features of Multi-Function Automatic Sheet Metal Butt Joint Welding Machine:
1. MP series Plate Butt Joint Welding Machine is a sophisticated equipment, integrating working units of:
1) Triple flame cutting system, to make beveling on edges of steel plate before butt welding, especially plates with thickness above 28mm. It is counterpart of Edge Milling Machine in terms of function;
2) SAW welding system, and its supplementary units;
3) Hydraulic drive jacks, to press the 2 pieces of steel plate firmly during butt welding;
4) Water cooling recycling system, to help accomplishing Wuxi JACK patent technology “Melt-Thru” in the Flat Butt Welding Machine;
5) Motorized driving system, sending workpieces forward in the whole process;
2. These explain the importance of proper use and service on Plate Butt Joint Welding Machine;
3. A set of Wuxi JACK MP20 Sheet Metal Butt Joint Welding Machine works at Russian customer workshop: (Fig.3)
C. Proper Operation on Multi-Function Automatic Plate Butt Joining Welding Machine:
1. Importance: Throughout service life, thoroughly preserving the Flat Butt Welder can quicken working pace, and lower maintenance costs;
2. Prior to Starting on Plate Butt Joint Welding Machine:
1) Check and confirm all the dynamic sources: Electricity/ Air pressure/ Cooling water/ Flame cutting gas are all in normal status;
2) Safe assurance elements in the Sheet Metal Butt Joint Welding Machine are all at prime condition;
3) Lubrication oil are clean and free of debris, within designated level in oil tank;
4) All the control buttons work properly;
5) The 2 pieces of steel plates for joining in the Flat Butt Welder, are clean and flat;
3. Validating on function of Wuxi JACK MP50 Plate Butt Joint Welding Machine: (Fig.4)
4. Make Adjustment on All the Process Control Parameters of Plate Butt Joining Welding Machine:
According to manual book of Wuxi JACK Flat Butt Welding Machine and technical know how and accumulated experience:
1) Welding system SAW welding current, voltage, working velocity;
2) Pneumatic system air pressure;
3) Flame triple cutting system gas flowrate and pressure;
4) Melt-thru system cooling water pressure;
5. Adjust on SAW melt-thru parameters of Wuxi JACK MP25 Flat Butt Welding Machine: (Fig.5)
6. During Official Running of the Flat Butt Welding Machine:
1) Set up applicable TPM (Total preventive plan) and put it into effect seriously;
2) Do not always operate the Flat Butt Welder frantically and ignore upkeep;
3) Whenever finish operation and go into next cycle, load off finished joint plate from the Plate Butt Joint Welding Machine, and put it correctly;
4) Rapidly check the Flat Butt Welder again before next time operation;
5) In case the Flat Butt Welding Machine runs extraordinarily, it should be shut down immediately, and inform to professional team for in time examination.
D. Maintenance on Multi-Function Automatic Flat Butt Welder:
1. Working site of Wuxi JACK MP30 Sheet Metal Butt Joint Welding Machine at customer company: (Fig.6)
2. Upkeep Range: Taking note on evaluation and reinforce lubrication, can prolong service life and boost on productivity of the Plate Butt Joint Welding Machine;
3. Target: To maintain the Flat Butt Welding Machine in good condition all the times;
4. Precondition: Switch off the entire Flat Butt Welder machine, its outsourced function cells; Make sure security assurance units are in effective, so as to guarantee 100% safety assurance of servicing staff for the Plate Butt Joint Welding Machine;
5. Regular Service Tips on Plate Butt Joint Welding Machine:
1) Every Day and Shift before Starting on the Flat Butt Welding Machine:
a) Check on fastening units, and tighten it right away in case looseness to be found;
b) Check on smooth running of transmission units. There should not be blockage. Overhaul in time if ever find;
c) Apply lubricating oil onto exposed moving units of the Flat Butt Welding Machine;
2) Every Quarter on Plate Butt Joint Welding Machine:
a) Check and overhaul transmission rollers;
b) Replace damaged bearings;
c) Apply lubricating grease;
3) Every half a year, replace 30# mechanical oil inside the entire Sheet Metal Butt Joint Welding Machine;
6. Triple flame cutting system and its running in Wuxi JACK Plate Butt Joint Welding Machine: (Fig.7)
E. Summary on Wuxi JACK Multi-Function Automatic Plate Butt Joint Welding Machine:
1. Leading Edge: Flat Butt Welder is featured product of Wuxi JACK;
2. Patent Technique in Wuxi JACK Sheet Metal Butt Joint Welding Machine:
1) In 2011, we successfully developed and got the patent on technical know how core and critical technique: “Melt-through”, which is applied in Plate Butt Joint Welding Machine;
2) This refers to “One side welding, and double sides welding seam formation in top quality”;
3) This is essence, and what brings Flat Butt Welder to huge success;
3. Market Share: Wuxi JACK produced MP series Plate Butt Joint Welding Machine ranks top grade in selling volume, in both Chinese domestic, and overseas market;
4. 3 sets of MP30 Flat Butt Welding Machine are being produced in Wuxi JACK workshop: (Fig.8)
