1 Edge Milling Machine 12

Operating Video of Wuxi JACK 

Double Heads Edge Milling Machine

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Outline on Double Heads Edge Milling Machine

1. The Characteristic and Application of Double Heads Edge Milling Machine:

1) There are 2 sets of milling head equipped in one set of Edge Milling Machine, for making chamfering on up edge and lower edge of steel plate respectively: 

Fig1 Edge Milling Machine 33   Fig2 End Milling Machine 34

2) The sketch of common selected bevels that can be produced from End Milling Machine: 

Fig3 Edge Milling Machine

 

3) A piece of steel plate just completed up edge groove making from Wuxi JACK Edge Milling Machine: 

Fig4 Plate Edge Milling Machine 14
 

 

 

2. The Information on Wuxi JACK Edge Milling Machine:

There are 4 pages for introducing different categories of this Plate Beveling Machine:

The Purpose of Working Video Page for Double Heads Edge Milling Machine

1. You can find different 6~7 videos of the Edge Milling Machine from the above 4 pages;
2. As complement on verbal and picture introduction on this flagship product of Wuxi JACK, we have another 4 pages to introduce Plate Beveling Machine in the form of videos:

1) Working Video of Edge Milling Machine;
2) Working Video of General Purpose Edge Milling Machine;
3) Working Video of Double Heads Edge Milling Machine; (This page)
4) Working Video of Advanced Configuration Edge Milling Machine.

 

In this video page on general purpose Edge Milling Machine, we cover 5 topics of straight and top groove making, and bottom groove making, and End Milling Machine commissioning, and working at customer workshop, and competitive edges of Wuxi JACK Plate Beveling Machine.

Working Video of Up and or Lateral Edge Chamfering in Double Heads Edge Milling Machine

1) Straight edge beveling is the first step operation in any set of Wuxi JACK XBJ and SXBJ series Edge Milling Machine;
2) The orientation of milling head for straight edge end milling is taken as 0°: Milling head is in parallel with workshop floor, as you can find from this End Milling Machine video;
3) Two process parameters for operation of the Edge Milling Machine can be identified from this video: One is edge milling working speed, which was 380 mm/min. displayed in operating pendant at that time;
4) The other is current of milling head during operation of the Plate Beveling Machine, which is displayed in the Ammeter on the top side of milling head. The current is in direct relationship with required milling stroke in the Edge Milling Machine.

1) This segment of video was taken on the Edge Milling Machine operation following that of the previous video: After straight edge beveling, next step is up edge beveling in the Wuxi JACK XBJ and SXBJ series Edge Milling Machine. The corresponding working speed was 340 mm/min.;
2) In working of Plate Edge Milling Machine, straight edge beveling and lower edge beveling are implemented with the same set of milling head, which is the first set of milling carriage in the direction of edge milling carriage traveling;
3) Each set of the milling head in the Plate Beveling Machine is installed and controlled independently, with its own control pendant, as you can observed from the video. With the key switch, the milling head can even be started on or switched off on its own, for flexibility of Plate Edge Milling Machine working.

1) The applicable thickness of steel plate to be machined in Plate Edge Milling Machine is usually 6 ~ 60mm unless special made;
2) The test part steel plate in this video, which was taken during order to delivery process of Wuxi JACK XBJ-6 Edge Milling Machine has thickness of 40mm;
3) No matter for top edge or bottom edge groove making, the first step is to make straight edge end milling in the Plate End Milling Machine;
4) The purposes of straight edge beveling in the Plate Beveling Machine are two: The first is to deburr on end surface of steel plate cut from CNC Strip Plate Cutting Machine; The second is to get required linearity on edge of steel plate. These are preconditions on guaranteeing eligible finished quality delivered from the Plate Edge Milling Machine.

1) This video on upper edge chamfering was taken during the final assembly and commissioning stage at Wuxi JACK, on a set of SXBJ-6 Plate Edge Milling Machine;
2) You can find that the press beam, and hydraulic jacks had already been installed onto the Plate Beveling Machine, and the steel plate was being held tightly with these jacks;
3) The angle ruler at righthand of the milling head indicated that the tilting angle at that time was 25°. For Edge Milling Machine, this upper edge beveling was being made on the basis of straight end milling of the steel plate. This is common practice in running of the Plate Edge Milling Machine.

Working Video of Bottom Edge Chamfering in Double Heads Edge Milling Machine

1) In operation of Edge Milling Machine, over 95% of bottom beveling can only be available in double heads Edge Milling Machine;
2) As you can find from the video, due to the confinement of milling head installation onto working table of the Plate Edge Milling Machine, the angular position range of bottom beveling is -45°~0°. In other words, the extreme position of milling head is -45° . Turning forward, milling head will clash with horizontal bed of the Plate Beveling Machine;
3) In this video, the milling head was adjusted approaching -45°. The facer blade adopted in this set of SXBJ-18 End Milling Machine is top grade, also the expensive one for equipped in the “high end” Plate Edge Milling Machine.

1) This video was taken from opposing side of facer blade, at much closer distance than the previous video of Edge Milling Machine;
2) You can check clearly the roughness and finished surface of finished bevel, delivered from this set of SXBJ-18 Wuxi JACK Plate Edge Milling Machine;
3) The revolutionary speed of milling head facer blade adopted in this Plate Beveling Machine is 75 ~ 420 rpm in 6 grades, or 65 ~ 715 rpm in 9 grades;
4) The applicable diameter of facer blade equipped in Edge Milling Machine is Φ125 ~ 320mm; In this video, it was Φ200 mm.

This video gives full view on how does milling head is installed in a set of Wuxi JACK XBJ and SXBJ model Plate Edge Milling Machine:
1) The milling head is assembled onto a piece of lateral sector gear, engraved with angular position measurement ruler;
2) Then, this milling head assembly is installed onto a piece of upright vertical column, with vertical movement transmission leadscrew inside, for adjusting milling head height in the Edge Milling Machine;
3) The entire milling head complex is installed onto traveling carriage, which travels forward and backward along horizontal working bed of the Plate End Milling Machine, in the adjustable edge milling velocity during working;
4) There is gliding hopper beneath the milling head, for disposing milling scrap away from the Edge Milling Machine.

1) This video was taken at sub assembly zone of Wuxi JACK company, on a set of SXBJ-9 double heads Edge Milling Machine, during its sub assembling step;
2) The bottom edge chamfering in the Edge Milling Machine was made at a small angle, -15°~ -10°;
3) The downward pressing beam was not installed onto working table yet, at that stage of the Plate Beveling Machine production. So, as you can find from the video, the steel plate was being held onto working table by means of a simple fixture;
4) In the video, at the right side of the working table, is the steel plate handling system of the Edge Milling Machine.

Working Video of Debugging on Wuxi JACK Double Heads Edge Milling Machine

1) This view was taken during factory acceptance on a set of SXBJ-12 double heads Edge Milling Machine at Wuxi JACK. The Russian customer went to Wuxi JACK for checking production progress of the End Milling Machine;
2) From the video, you can find a piece of large width steel plate laid onto the yellow color hydraulic drive workpiece moving system. The reason we chose such large size and heavy weight steel plate was to check capability of the Edge Milling Machine material handling system, which is of vital importance on satisfactory running of the Plate Beveling Machine;
3) In the video, the milling carriage moved in idle speed to its starting point, for initiating on edge milling process in the Plate Edge Milling Machine.

1) This short video was taken at the beginning of commissioning on a set of SXBJ-15 double heads Edge Milling Machine at Wuxi JACK facility;
2) The milling head and its carriage was moving toward starting point for edge beveling, in the speed of idle running, for machining a piece of steel plate pressed into the Plate Edge Milling Machine, that had been completed straight surface end milling;
3) Trying on milling head performance takes majority of work load, during debugging on any set of Edge Milling Machine.

1) This 19 second time long video was on a set of SXBJ-125 double heads Edge Milling Machine that was about to be exported to Russia, at assembly workshop of Wuxi JACK;
2) This set of Edge Milling Machine was at the stage of integral machine assembling. You can see the 6 pieces of workpiece loading and unloading brackets, at the front side of End Milling Machine work table;
3) There are 21 pieces of hydraulic oil cylinder drive jacks installed at bottom face of pressing beam, for clamping the steel plate, during running of the Plate Beveling machine;
4) The assembled mechanical main frame of this set of SXBJ-125 Plate Edge Milling Machine has total length of 18m for 12.5m valid edge milling stroke; 3m height, and 1m depth;
5) With came lens moving forward, you can check the rolling rollers of workpiece pushing and pulling brackets, as well as hydraulic pipeline on the pressing beam of the Edge Milling Machine.

1) This video was taken on a set of exported SXBJ-3 Plate Edge Milling Machine at Wuxi JACK workshop. You can find a piece of machine bed for a set of longer stroke End Milling Machine in the far distance;
2) The milling head and its carriage was being tried in the form of straight edge milling. At the beginning of Edge Milling Machine machining, the working speed was 210 mm/min., as shown on the digital display of the hung operating pendant of the Plate Beveling machine;
3) Then working speed was adjusted quicker to 310 mm/min., by means of turning the grey color speed knob on the yellow color pendant. The language in this set of Edge Milling Machine pendant is English.

Working Video of Wuxi JACK Double Heads Edge Milling Machine Working at Customer Facility

1) This video was taken at a customer company located in Southeast Asia, a set of Wuxi JACK special made SXBJ-12 double heads Edge Milling Machine;
2) The 2 pieces of milling heads are installed at both sides of the Plate End Milling Machine working table. Working together, the 2 milling heads can have edge milling on both sides of long narrow strip board in high speed and efficiency. It is a kind of novel Plate Beveling Machine;
3) So, from the video you can find, a piece of around 12m long and 500 mm width steel plate was being end milled in this set of the Plate Edge Milling Machine.

1) This video was taken at a Chinese Shipbuilding Company, on a set of Wuxi JACK produced tailor made SXBJ-4 double heads Edge Milling Machine;
2) In this video with 37 seconds, the Plate Beveling machine was making up edge chamfering on a piece of 50mm thickness steel plate;
3) There are 2 uniqueness with this set of Plate End Milling Machine: One is angle of edge milling, it was 75°. You may know that the normal angle range of upper beveling in Edge Milling Machine is 0°~ 45°. So, the milling head equipped with this set of Edge Milling Machine is special made, with the specification of 0°~ 80°, please check the title picture for this video;
4) The second difference with this set of Plate Edge Milling Machine is its workpiece jacks. Instead of the structure of common seen ball end, the workpiece jacks in this set of Edge Milling Machine have more solid and large size square shape feet, as you can find from the video;
5) The reason is, this set of Plate Edge Milling Machine is SXBJ-4, which means valid stroke of 4000mm. Correspondingly, there are 6 pieces of workpiece jacks in this set of the Edge Milling Machine, and the steel plate to be processed in it usually have big thickness and hence heavy weight;
6) To guarantee sufficient holding force on the steel plate, the workpiece jacks in this set of Plate Beveling machine have special designed structure.

Working Video of Superior and Exclusive Function in Wuxi JACK Double Heads Edge Milling Machine

1) This short demonstrates the control and monitor on milling head tilting angle, in Wuxi JACK delivered SXBJ-125 advanced configured double heads Edge Milling Machine;
2) The End Milling Machine would be exported to Russia. So, the language in touch screen of the HMI (Human Machine Interface) is Russian;
3) The milling head was being validated on its lower edge beveling in the Plate Beveling machine. You can find from the touch screen of the HMI, that the set angle for milling head in the Edge Milling Machine was -41°, and the actual angle at that moment was -40.6°;
4) Besides HMI, the revolved angle of milling head in this set of Plate Edge Milling Machine can also be confirmed from digital display on milling head, as well as lateral angle ruler alongside the milling head.

1) The previous video reflects the “result” of milling head angle control and monitor, in Wuxi JACK XBJ and SXBJ series Plate Edge Milling Machine, and this video records how to attain such result in the process of End Milling Machine validation:
2) First, the target angle position of 41° was keyed in by way of HMI touch screen;
3) Then, under motor drive, the Plate End Milling Machine milling head was turned upward, reaching the angular position of 41°;
4) At the completion of milling head turning, its lateral side angular ruler confirmed the actual orientation of milling head in the Plate Edge Milling Machine: 41°.

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WUXI JACK TECHNOLOGY CO., LTD
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