A. Usage and Application of Wuxi JACK XBJ/ SXBJ/ FXBJ Series Sheet Metal Plate Edge Milling Machine:
1. Function and Output of Sheet Metal Plate End Milling Machine:
XBJ series Sheet Metal Edge Milling Machine, the other name includes:
1) Plate Edge Beveling Machine;
2) Plate Beveling Machine;
3) Plate End Milling Machine;
4) Plate Edge Milling Equipment...
Is a kind of general purpose welding bevel machining equipment, being applied for making welding grooves on edges of sheet metal plates made from various materials;
2. Applicable Raw Materials and Finished Working Parts from Sheet Metal Plate Edge Beveling Machine:
1) The most common seen material of sheet metal in Edge Milling Machine includes: Carbon Steel /Stainless Steel/ Bronze... The most majority is carbon steel plate;
2) Welding Groove Machining: XBJ series sheet metal Plate End Milling Machine fulfils beveling or chamfering on edges of metal plate, into the final U/ V / X groove, or straight edges, so that the subsequent welding operation can be implemented with high quality;
3) Positions of Welding Groove: These U/ V / X grooves can be on straight edge/ upper corner/ lower corner on edge of steel plate;
4) Angles of Welding Groove Produced: These U/ V / X grooves being machined from the Plate End Milling Machine can be in the angle scope of -45° to 85°, meeting wide variety of customer demand;
3. Examples of Finished Welding Chamfers Produced from Plate Edge Milling Machine:
1) The 6 common seen types of grooves machined from XBJ series plate Edge Milling Equipment: (Fig.1)
2) Straight edge produced from Wuxi JACK Plate Beveling Machine: (Fig.2)
3) 40° upper edge bevel machined from Wuxi JACK Plate End Milling Machine: (Fig.3)
4) Straight/ upper/ lower edges bevel machined from Wuxi JACK Sheet Metal Plate Edge Milling Machine: (Fig.4)
4. Application Scope of Sheet Metal Plate Beveling Machine:
1) Across Industry: Nealy all manufacturing industries, wherever metal plates are used as raw materials for production, have the demand on XBJ series Sheet Metal Plate End Milling Machine, including Vehicles/ Bridge/ Construction Machinery/ Petrochemical/ Pressure Vessel/ Steel Structure, etc.;
2) Application Style of Plate Edge Milling Machine:
a) Sheet metal Plate Edge Milling Equipment can be used in the form of individual machining equipment, or works together with other machines to be composed into various production line;
b) For example, served as welding groove machining equipment preceding Welding Manipulator, or Plate Butt Joint Welding Machine.
B. Applicable Workpiece Specifications Sheet Metal Plate End Milling Machine:
1. Plate Thickness: Conventional applicable thickness range of steel plate in Edge Milling Machine is 6~ 50mm; Under special cases for customer demand, the max. capacity of the Plate End Milling Machine can be up to 100mm or even 160mm;
2. Plate Length: Usually length range of steel plate is from 3,000mm to 18,000mm for standard models Plate Beveling Machine, and being expanded into 20,000mm or even 23,000mm for special made Plate Edge Milling Machine;
3. Development of XBJ Series Plate Edge Milling Machine:
1) Design Idea: The XBJ series Plate Edge Beveling Machine is developed under the background and ideology of “Plate Edge Milling Machine takes the position of Planar”;
2) Advantages of Sheet Metal Edge Milling Machine Compared with Planar Machine:
a) High efficiency;
b) Less energy consumption;
c) Lower quotation and running cost;
Maintaining the original good point of Planar Machine: High quality and precision.
C. Working Principle and Main Units of Sheet Metal Plate Edge Beveling Machine (Edge Milling Equipment):
1. How Does Plate Edge Milling Machine Put into Operation:
1) Working Way: Utilizing milling head and facer blades, during running of the Plate Beveling Machine, milling head moves under working velocity along edge of sheet metal plate, accomplishing task of high speed high precision machining:
2) Wuxi JACK XBJ model Plate End Milling Machine in operation: (Fig.5)
3) Working Speed of Plate Edge Beveling Machine can be adjusted continuously within the range of 100~ 1000mm/min., which is controlled by means of A.C. inverter, and real time displayed on operating pendant of the Edge Milling Machine:
4) Operating pendant and edge milling speed show in Plate Edge Milling Machine: (Fig.6)
2. Central Functions Units of Plate End Milling Machine:
1) Milling Head: In Wuxi JACK Plate Beveling Machine, milling head can be 7.5kW/ 9kW/ 11kW;
2) Mechanical Frame: Including lengthways mechanical base bed/ working table/ gantry frame;
Mechanical frame of Wuxi JACK SXBJ-125 large Sheet Metal Plate Edge Milling Machine: (Fig.7)
3) Hydraulic System: In XBJ series Plate End Milling Machine, hydraulic system has important support functions: Clamping on steel plate firmly during operation; Drive on pushing and pulling steel plate into and out of Edge Milling Machine worktable, etc.;
4) Steel Plate Loading and Unloading Brackets: This can be either conventional manual work grounding type brackets, or Wuxi JACK exclusively owned hydraulic drive handling system;
Wuxi JACK uniquely owned hydraulic drive steel plate handling brackets for Plate End Milling Machine: (Fig.8)
5) Electric control and operating system of plate Edge Beveling Machine.
D. Classification on XBJ/ SXBJ/ FXBJ Series Plate Beveling Machine (Plate Edge Milling Machine):
There are many ways dividing on End Milling Machine.
1. Based on Quantity of Milling Head in Plate End Milling Machine:
1) XBJ series single head Plate Edge Milling Machine;
2) SXBJ series double heads Plate Edge Milling Machine;
3) FXBJ series four to five heads Plate Edge Milling Machine;
2. Conventional Versus Special Made Advanced Configuration Plate End Milling Machine:
1) General Purpose Plate Edge Milling Machine: This group of Plate Beveling Machine is equipped with one or two or four sets of 7.5kW milling head, with milling length in the range of 3~18m under conventional mechanical frame, or 20m/ 21m 23m under splitting type End Milling Machine;
2) Advanced Configuration Plate End Milling Machine: On the basis of standard common seen functions of Edge Milling Equipment, we can design and introduce special functions and specifications, meeting customer specific needs. For example, heavy duty Edge Milling Machine, equipped with super power 11kW/ 18.5kW /55kW milling head; HMI (Human machine interface) control, etc.
HMI in Wuxi JACK advanced configuration Sheet Metal Plate Edge Milling Machine：(Fig.9)
E. Powerful Function and Leading Edge of Wuxi JACK Sheet Metal Plate Edge Milling Machine:
1. Superior Quality Wuxi JACK Plate End Milling Machine:
1) Design and manufacture on function units of Wuxi JACK Plate Edge Milling Machine, such as: Integral fender for small part, movable fender, guard on top and bottom guideway, hydraulic oil cylinder drive movement of workpiece... All take lead position in the industry, and some of these components are unique capability of Wuxi JACK Plate End Milling Machine;
2) High quality milling head of Wuxi JACK Sheet Metal Plate Edge Milling Machine: (Fig.10)
3) Superior facer blade of Wuxi JACK Sheet Metal Plate End Milling Machine: (Fig.11)
4) High precision liner guiderail of Wuxi JACK Sheet Metal Plate Edge Milling Machine: (Fig.12)
2. Leading Market Share: Plate Beveling Machine is one of the top sale products of our company. Wuxi JACK are leading supplier of Edge Milling Machine in the market. We have many customers in China and Overseas on Plate End Milling Machine, and have gained high recognition from clients over the past decades;
3. Design Strength: We are very good at design and produce any special Plate Edge Milling Machine according to customer demand. Many functions of Wuxi JACK End Milling Machine take the lead in market. This is Wuxi JACK technical strength.
