Couple Working SXBJ-4 Sheet Metal Plate Edge Milling Machine
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Couple Working SXBJ-4 Sheet Metal Plate Edge Milling Machine

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A. The Composition, Application and Layout of Couple Working SXBJ-4 Automatic Steel Plate Edge Milling Machine:

1. Formation of the SXBJ-4 Couple Working Automatic Steel Plate Edge Beveling Machine:

1) There are 2 sets of SXBJ-4 Automatic Steel Plate Beveling Machine, which consist of this working group of 1st operation for steel plate edge grooving for welding preparation;

2) Each set of the SXBJ-4 Automatic Steel Plate Edge Milling Machine has 2 sets of edge milling head and its moving carriage, with its edge milling angle managed with HMI (Human Machine Interface). In this respect, it belongs to a kind of advanced configuration Edge Milling Machine;

3) The Working Side of Wuxi JACK SXBJ-4 Automatic Steel Plate Edge Milling Machine: (Fig.1)

Fig1 Edge Milling Machine 36

2. Application of the SXBJ-4 Couple Working Automatic Steel Plate Edge Groove Making Machine:

1) This independent working group is applied in a large scale Port Machinery production line, at the starting point of the 1st operation operating zone;

2) This Edge Milling Machine working group is for the purpose of making welding grooves at both sides of workpiece steel plates, completed in the form of both up, straight, and bottom edges of plates;

3) The design illustration on 6 types of common seen grooves made from XBJ and SXBJ Steel Plate Edge Milling Machine: (Fig.2)

Fig2 Edge Milling Machine

4) The working moment of Wuxi JACK coupling working SXBJ-4 Automatic Steel Plate Beveling Machine: (Fig.3)

Fig3 Edge Milling Machine 5

3. Layout of the SXBJ-4 Couple Working Automatic Steel Plate Chamfering Machine:

1) The 2 sets of SXBJ-4 Automatic Steel Plate Chamfering Machine are installed in sequence, one following the other, in line with material flow of the production line;

2) To maintain the same workpiece top surface height level as the entire production line, the 2 sets of SXBJ-4 Steel Plate Edge Milling Machine are installed in a dug pit, forming a relative independent working zone, shown as below:

3) Front view on Wuxi JACK Couple Working SXBJ-4 Automatic Steel Plate Edge Groove Making Machine: (Fig.4)

Fig4 Edge Milling Machine 57- IMG_20210911_151333



B. Operation on the Couple Working SXBJ-4 Automatic Steel Plate Edge Beveling Machine:

1. Working Style of the SXBJ-4 Automatic Steel Plate Edge Milling Machine:

1) Each of the SXBJ-4 Edge Milling Machine performs its own dedicated job of working as welding groove maker on one side of the workpiece steel plate;

2) The two sets of SXBJ-4 Edge Milling Machine operate in pair, completing task of machining welding groove on one piece of workpiece steel plate in one pass flow. Which means, these two sets of SXBJ-4 Automatic Steel Plate Edge Beveling Machine work in couple, for making welding groove on the 4 corners of workpiece steel plate, by means of the straightforward flowing of workpiece. This is how does the product name of “Couple Working Edge Milling Machine” originated;

Operating in the Wuxi JACK SXBJ-4 Couple Working Automatic Steel Plate Edge Beveling Machine at customer site: (Fig.5)

Fig5 Edge Milling Machine 64- IMG_20210911_144704

3) After this working zone of this Edge Milling Machine for welding groove making on raw material steel plates, the next working area is submerged arc welding implemented by welding robots; And following that is RH series Edge Rounding Machine for trimming on edges of steel plates;

2. Arrangement of the Couple Working SXBJ-4 Automatic Steel Plate Edge Milling Machine:

1) The on site deployment of the two sets of SXBJ-4 Automatic Steel Plate Chamfering Machine conforms to process flow technology of the production line, and task of the Steel Plate Chamfering Machine;

2) This steel plate edge milling executing unit in the two sets of edge milling carriages, which are installed on the two sets of SXBJ-4 Edge Milling Machine, are arranged at the interior and core area of the production line working zone;

3) In other words, the two sets of SXBJ-4 Sheet Metal Automatic Steel Plate Edge Beveling Machine (Alias of Edge Milling Machine), are installed back to back along the working parts flow way of the Production Line;

4) Conveyors for sending in and transferring out workpiece from the two sets of Edge Milling Machine are arranged at incoming and outcoming side of the couple working zone;

5) There is a group of roller rocking arms between the two sets of Edge Milling Machine, where the two sets of edge milling carriages located, which act as manipulator of workpiece steel plate. Shown as below:

6) The roller rocking arm between the 2 sets of SXBJ-4 Automatic Steel Plate Edge Groove Making Machine: (Fig.6)

Fig6 Edge Milling Machine 59- IMG_20210911_152509



C. Technical Parameters of SXBJ-4 Couple Working Automatic Steel Plate Edge Milling Machine:

Below are technical parameters of this Couple Working SXBJ-4 Automatic Steel Plate Edge Groove Making Machine, specifically developed for Production Line:

Model

Technical Parameter

Couple Working SXBJ-4 Double Heads

Automatic Steel Plate Edge Beveling Machine

Steel Plate Edge Milling Max. Length

4,000 mm by 2 Sets

Steel Plate Edge Milling Max. Width

3,000 mm by 2 Sets

Quantity of Hydraulic Jacks for Clamping Workpiece Steel Plate

7 Pieces / Set

Milling Head Quantity

2 Sets / Set

Milling Angle Range of Up Milling Unit

0° to +60°/ Set

Milling Angle Range of Lower Milling Unit

-45° to 0°/ Set

Power and rpm of Milling Head

7.5 kW, 1440 rpm / Set

Spindle rpm of Edge Milling Head

75 ~ 420 r/min., 6 grades adjusted by turning speed lever/ Set

Hydraulic Power Motor

5.5 kW / Set

Milling Unit Feeding Motor

2.2 kW / Set

Plate thickness for Sheet Metal Chamfering

6∼50 mm (Based on customer demand) / Set

Edge Milling Speed

130∼1000 mm/min. Continuously

(VFD, Inverter Control)/ Set

Idle High Speed of Edge Milling Head

4000 mm/min. / Set

Applicable Diameter of Facer Plate

D=Ø125 ~ Ø320mm   (Ø200mm When make delivery) / Set

Hydraulic Rated Pressure

5.5 MPa / Set

Hydraulic Working Pressure

3.5 MPa / Set

Hydraulic System Flowrate

47 L/min. / Set

Worktable Width

450 mm / Set

Worktable Height

1050 mm / Set



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WUXI JACK TECHNOLOGY CO., LTD
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