This determines the max. valid horizontal stroke of Edge Milling Machine (Plate Beveling Machine). For example, the XBJ-9 model means that, the End Milling Machine has capability of edge milling on steel plates total length of 9m, either for one piece of steel plate, or sum of several pieces of steel plates;
1) For delivery of the Edge Milling Machine, do you need make top chamfers only, or both top and bottom chamfer on the working parts? Please check the lefthand photos to distinguish. If only or most majority condition is top beveling, then XBJ series single head Edge Milling Machine is proper choice; If both top and bottom chamfers are necessary, then SXBJ series double heads Plate Edge Milling Machine is better for your condition;
2) Meanwhile, here we should emphasize that, for the required milling length longer than 9m, the extreme is 12m, for example, 15m length, then even only top chamfers involved, we recommend double heads Edge Milling Machine for customers;
The above first and second questions and its answers set up the basic skeleton of a set of Edge Milling Machine (Plate Beveling Machine).
Based on that, customer can denote their case by case request, such as:
1) The expected milling angle range of facer blade. The default setting in Edge Milling Machine is 0°~45° for top beveling, and ~45°~ 0° for bottom beveling; In special cases, we can make the tailor made range of ~45°~ +45° End Milling Machine for customer;
2) The hydraulic oil cylinder acting workpiece handling unit. This is an especially useful working cell in Edge Milling Machine, when the steel plates to be chamfered is large, thick, and heavy, up to dozens of tons. If you have interest, please check product of Supplementary Hydraulic Loading SXBJ-16 Double Head Steel Plate Edge Milling Machine;
3) The HMI (Human Machine Interface) for instant and precise edge milling process control Plate Beveling machine. For more detail, please check product of Wider Range Milling Angle Double Heads SXBJ-125 Large Edge Milling Machine.
Check Video and Description as below
2) The reason on introducing this unit into End Milling Machine (Plate Beveling machine) is: As we know, carbon steel plate to be beveled usually has large size and heavy weight, which not only needs several people working together for its moving, but also is toilful and dangerous to be pushed into and pulled out of the Edge Milling Machine by manual job;
3) Now, with this powerful hydraulic drive workpiece pushing and pulling system, all the material handling into and out of the Wuxi JACK Edge Milling Machine can be completed automatically with oil cylinder drive;
4) This can not only make operation of Edge Milling Machine labor saving, reduces non value added job of supplementary job, but also eliminates the biggest safety hidden risk during running of the End Milling Machine (Plate Beveling Machine);
5) If you want to learn more on this aspect of the Edge Milling Machine, for more detail, please check product of Hydraulic Special Loading Edge Milling Machine.
1) You bet, this is the second exclusive and powerful capability of Wuxi JACK Plate Edge Milling Machine (Plate Beveling Machine). Why it matters? This is the reason behind that: During working of the End Milling Machine (Plate Beveling Machine), tilting angle of milling head determines finished beveling angle on edge of workpiece: 0° ~ +45°, 0° ~ +80°, -45° ~ 0°, -45° ~ +45°… You name it;
2) With touch screen of HMI (Human machine interface) installed in the door of Edge Milling Machine control board, just key in the target tilting angle, the milling head will be swinged to the set angular position automatically under motor drive;
3) Meanwhile, there is digital display meter on the top of milling head, showing the real time angular position of milling head during its entire tilting process. This gives the intuitive control of End Milling Machine working process;
4) All of these functions give the most convenient and the highest degree of precision process control for operation of the plate Edge Milling Machine, and the traditional manual job of turning the milling head before beveling step, checking it by eye, which is not only time consuming, but also inaccurate, can be replaced and upgraded into this advanced job in Wuxi JACK Edge Milling Machine (Plate Beveling Machine);
5) Want to know more on this wonderful work of Wuxi JACK Plate End Milling Machine? For detail, please check product of Wider Range Milling Angle Double Heads SXBJ-125 Large Edge Milling Machine.
1) The lefthand 1st and 2nd photos show the installation orientation of milling head in single head End Milling Machine, which is designed for making beveling in upper and straight edges of steel plates;
2) The lefthand 3rd photo show a piece of finished working piece delivered from single head Plate Edge Milling Machine. As you can find from it, it has upper bevel and straight bevel;
3) Typical models of single head Plate Beveling Machine are XBJ-3, XBJ-4, XBJ-6, XBJ-9, and special made XBJ-16.
Model of Single Head Edge Milling Machine | XBJ-(3~ 18), or any designated stroke within the range |
Type of Chamfer Made | Upper and or Straight |
Max. Valid Edge Milling Length of Edge Milling Machine | 3,000mm ~ 18,000 mm; Any half meter is available. For example, 6500mm |
Power, rpm and Quantity of Milling Head | 7.5 kW, 1440rpm, 1 set |
Hydraulic Motor Power | 5.5 kW |
Spindle rpm of Edge Milling Head | 75 ~ 420 r/min., 6 grades by handwheel |
Applicable Plate Thickness | 6 ~ 50mm. Special thickness is available |
Spindle Stroke | 100 mm |
Milling Angle for Top and Bottom Head | Standard range is 0° ~ + 45°; Special range is available |
Edge Milling Speed | 150 ~ 1000 mm/min. |
Idle High Speed of Milling Head | 4000 mm/min. |
Quantity of Hydraulic Jacks in Plate End Milling Head | 6~30 pieces (Depending on edge milling stroke) |
Worktable Length | (6~ 21) m (Depending on edge milling stroke) |
Applicable Diameter of Facer Plate | D=Ø125 ~ Ø320mm (Ø200 For delivery) |
1) In one set of Double Heads Plate End Milling Machine, there are 2 sets of milling carriages installed, as shown in the righthand 1st photo;
2) The installation orientation of two milling heads is different: One is same as that of the single head Edge Milling Machine as shown above; The second one is shown in the righthand 2nd photo, for making lower beveling;
3) The typical finished workpiece output from double heads Plate Beveling Machine is shown in righthand 3rd photo. There are upper bevel, straight bevel, and lower bevel made on this piece of steel plate;
4) Typical models of double heads Edge Milling Machine are SXBJ-3, SXBJ-4, SXBJ-5, SXBJ-6, SXBJ-9, SXBJ-12, SXBJ-15, SXBJ-16, and SXBJ-18.
Model of Doubles Heads Edge Milling Machine | SXBJ-(3~ 18), or any designated stroke within the range |
Type of Chamfer Made | Upper, Lower and or Straight |
Max. Valid Edge Milling Length of Edge Milling Machine | 3,000mm ~ 18,000 mm; Any half meter is available. For example, 6500mm |
Power, rpm and Quantity of Milling Head | 7.5 kW, 1440rpm, 2 sets |
Hydraulic Motor Power | 5.5 kW |
Spindle rpm of Edge Milling Head | 75 ~ 420 r/min., 6 grades by handwheel |
Applicable Plate Thickness | 6 ~ 50mm. Special thickness is available. For example 60mm/ 80mm |
Spindle Stroke | 100 mm |
Milling Angle for Top and Bottom Head | Standard range is One Head 0° ~ + 45° and One Head -45° ~ 0°; Special range is available |
Edge Milling Speed | 150 ~ 1000 mm/min. |
High Speed of Idle | 4000 mm/min. |
Quantity of Hydraulic Jacks | 8~45 pieces (Depending on edge milling stroke) |
Worktable Length | (9~ 24) m (Depending on edge milling stroke) |
Applicable Diameter of Facer Plate | D=Ø125 ~ Ø320mm (Ø200 For delivery) |
1) As shown in lefthand photos, this is for making upper and lower bevels on super large steel plates (Up to 23m length and 100mm thickness) in high efficiency;
2) As shown in the 2nd photo, there are 2 sets of 11kW milling head distributed at both sides of the Edge Milling Machine working table (Totally 4 sets of the milling carriage), and in optional condition, the 5th set of 7.5kW milling head at lateral side, for edge beveling on lateral side of steel plates;
3) Typical models of double heads Plate Beveling Machine are GFXBJ-20, GFXBJ-21, and GFXBJ-23.
Model of Four Head Edge Milling Machine | FXBJ-21/ 22/ 23 |
Max. Valid Edge Milling Length | 21,000mm ~ 23,000 mm |
Max. Valid Edge Milling Width | 3,000mm ~ 4,000 mm |
Moving Stroke of Longitudinal Pressing Beam | 1~ 1.2 m |
Power and rpm of Lengthways Milling Head | 11 kW, 715 rpm, MU-9S |
Specification of Lateral Facing Head (Optional) | 7.5 kW, fixed 0°, TX-40, 6 grades by handwheel |
Hydraulic Motor Power of Edge Milling Machine | 7.5 kW |
Milling Head Quantity | 4 sets + 1 set |
Spindle rpm of Edge Milling Head | 65 ~ 715 r/min., 9 grades by handwheel |
Applicable Plate Thickness | 6 ~ 80mm/ 100mm |
Milling Angle for Top and Bottom Head | 0° ~ 85°; -45° ~ 0° |
Edge Milling Speed | 300 ~ 3000 mm/min. |
Lateral Facing Speed (Optional) | 130 ~ 800 mm/min. Stepless |
Quantity of Hydraulic Jacks | 33 ~ 39 pieces |
Edge Milling Machine Overall Dimension | 30m Length x 9m Width x 4.2m Height |
1) During business discussion, we give customer layout of End Milling Machine (Plate Beveling Machine). Customer can make plan on layout of the equipment at their workshop;
2) Before shipment of Wuxi JACK Edge Milling Machine to customer site, we provide design drawing and foundation drawing of the Plate Edge Milling Machine to customer. Foundation can be made based on it ahead of time;
3) At customer facility, Wuxi JACK sends technicians for doing installation and validation of the Edge Milling Machine, and give technical service;
4) Wuxi JACK prepares detailed and well instructed technical documents, including safety, daily operation, service of Edge Milling Machine to customers;
5) For introducing large scale complicated equipment of Plate Edge Milling Machine, especially with long stroke (Equal to and or above 9m), the levelness and straightness of machine bed is of vital importance, which is one of the key technical parameters of the Plate End Milling Machine.
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