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Wuxi JACK Edge Milling Machine, 

the Top Grade in Industry!

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The Usage and Application of Edge Milling Machine

 

1) What is the Usage of Edge Milling Machine?

a) XBJ, SXBJ and FXBJ series Plate Edge Milling Machine, the other name is Plate Beveling Machine or End Milling Machine, is a dedicated precise machining equipment with high efficiency, for making beveling on upper and lower edges of metal plates with consistent performance;
b) Utilizing the unique high power milling head of 7.5kW, 9kW and 11kW, the Wuxi JACK Edge Milling Machine can make welding grooves of U/ V/ X types, straight edge, and any other designated chamfers such as round shape, on both upper and lower edges of metal plates. 

Please check below workpiece of plate Edge Milling Machine: 

Fig1 Edge Milling Machine 76
 

2) You can check working moment of Wuxi JACK Edge Milling Machine from below photo

 
Fig2 Edge Milling Machine IMG_20220103_094012
 

3) What are Superiorities and Leading Edge of Wuxi JACK Edge Milling Machine?

a) Over the past 15 years, as leading producer in industry, Wuxi JACK has delivered over 800 sets of high standard Edge Milling Machine for customers both in China and Overseas market, in full line of models and configurations;
b) Many useful functions of plate Edge Milling Machine, such as hydraulic drive workpiece pushing and pulling system, milling head tilting angle HMI control… Are all unique configurations of Wuxi JACK Edge Milling Machine, and highly accepted by customers. Please check the subsequent segments for detail;
c) We have rich experience and strong capability in delivering first class superior quality Edge Milling Machine of various standard models and tailor made ones, and have gained word of mouth from worldwide customers.

 

Now, let us begin on the interesting tour on observing the 

Wuxi JACK Edge Milling Machine.

The Variety of Wuxi JACK Edge Milling Machine Produced for Customers

Points of Attention on Selecting Edge Milling Machine

The Finished Beveling made by Wuxi JACK Edge Milling Machine

1- Edge Milling Machine
2- Edge Milling Machine
3- Edge Milling Machine
4- Edge Milling Machine_20211025091102
5- Edge Milling Machine IMG_20220104_130058
6- Edge Milling Machine

The Working Moment of Wuxi JACK Edge Milling Machine

Wuxi JACK Edge Milling Machine Working Video

Validate Hydraulic Jacks in SXBJ-125 Plate Edge Milling Machine at Wuxi Jack Workshop

Workshop Commissioning a set of SXBJ-9 Edge Milling Machine Exported to Malaysia at Wuxi Jack Facility

Edge Beveling and Speed Display during Workshop Commissioning a set of SXBJ-125 Edge Milling Machine at Wuxi Jack Facility

Quick View a set of Wuxi JACK SXBJ-12 Plate Edge Milling Machine at Customer Site

Commissioning on HMI Milling Angle Control on Plate Edge Milling Machine at Wuxi JACK Facility

Wuxi Jack Large Size Outdoors SXBJ-16 Double Head Edge Milling Machine in Working at Customer site

What Are Exciting Functions of Wuxi JACK Edge Milling Machine? 

Check Video and Description as below

1. With two decades hard working, Wuxi JACK has set up a mature and fluent running system in the value chain of Order to Delivery loop, for delivering top grade End Milling Machine (Plate Beveling Machine) for customers;
2. Starting from all the standard configurations and functions general in industry, over the years Wuxi JACK has developed series of unique and powerful functions in our Edge Milling Machine. Which, not only forms differentiation of Wuxi JACK Edge Milling Machine (Plate Beveling Machine) in the market, but more importantly, make our Edge Milling Machine (Plate Beveling Machine) creating more profits for customers;
3. Here, let us just pick up a few for exhibition as below. For more powerful and unique capabilities of Wuxi JACK Edge Milling Machine, please pay a visit to the product pages of “General Purpose Edge Milling Machine”, “Advanced Configuration Edge Milling Machine”, “Two Heads Long Stroke Edge Milling Machine”, and product family of Edge Milling Machine (Plate Beveling Machine).

1. Hydraulic Drive Workpiece Loading and Unloading System in Wuxi JACK Edge Milling Machine:

Why is Hydraulic Drive Workpiece Handling System So Useful for Operating the Edge Milling Machine?
 

1) This is the unique feature with Edge Milling Machine produced by Wuxi JACK, and welcomed by customers worldwide;

2) The reason on introducing this unit into End Milling Machine (Plate Beveling machine) is: As we know, carbon steel plate to be beveled usually has large size and heavy weight, which not only needs several people working together for its moving, but also is toilful and dangerous to be pushed into and pulled out of the Edge Milling Machine by manual job;
3) Now, with this powerful hydraulic drive workpiece pushing and pulling system, all the material handling into and out of the Wuxi JACK Edge Milling Machine can be completed automatically with oil cylinder drive;
4) This can not only make operation of Edge Milling Machine labor saving, reduces non value added job of supplementary job, but also eliminates the biggest safety hidden risk during running of the End Milling Machine (Plate Beveling Machine);
5) If you want to learn more on this aspect of the Edge Milling Machine, for more detail, please check product of Hydraulic Special Loading Edge Milling Machine.

2. Set Up Target Finished Beveling Angle in Wuxi JACK Edge Milling Machine:

Why this function of HMI setting make operation process control of Edge Milling Machine much more better?
 

1) You bet, this is the second exclusive and powerful capability of Wuxi JACK Plate Edge Milling Machine (Plate Beveling Machine). Why it matters? This is the reason behind that: During working of the End Milling Machine (Plate Beveling Machine), tilting angle of milling head determines finished beveling angle on edge of workpiece: 0° ~ +45°, 0° ~ +80°, -45° ~ 0°, -45° ~ +45°… You name it;
2) With touch screen of HMI (Human machine interface) installed in the door of Edge Milling Machine control board, just key in the target tilting angle, the milling head will be swinged to the set angular position automatically under motor drive;
3) Meanwhile, there is digital display meter on the top of milling head, showing the real time angular position of milling head during its entire tilting process. This gives the intuitive control of End Milling Machine working process;
4) All of these functions give the most convenient and the highest degree of precision process control for operation of the plate Edge Milling Machine, and the traditional manual job of turning the milling head before beveling step, checking it by eye, which is not only time consuming, but also inaccurate, can be replaced and upgraded into this advanced job in Wuxi JACK Edge Milling Machine (Plate Beveling Machine);
5) Want to know more on this wonderful work of Wuxi JACK Plate End Milling Machine? For detail, please check product of Wider Range Milling Angle Double Heads SXBJ-125 Large Edge Milling Machine.

What Are The Types of Wuxi JACK Edge Milling Machine?

Due to wide variations and extensive application of Plate Edge Milling Machine (Plate Beveling Machine), there are dozens of models in different configurations. You can visit product family of Edge Milling Machine for checking every one product of this large specie;
Based on quantity of milling head installed in a set of Edge Milling Machine, all of these models can be classified into three main sub groups of:
1) XBJ series Single Head Edge Milling Machine;
2) SXBJ series Double Head Edge Milling Machine;
3) FXBJ/ GFXBJ series Four Head Edge Milling Machine.
 
The detailed introduction on XBJ series Single Head and SXBJ series Double Plate Head End Milling Machine (Plate Beveling machine) please check the product page of “General Purpose Edge Milling Machine” and "Two Heads Long Stroke Edge Milling Machine";
The detailed introduction on FXBJ/ GFXBJ series Four to Five Heads Plate End Milling Machine (Plate Beveling machine) please check the product page of “Advanced Configuration Edge Milling Machine”.
 
Below are general introduction and technical specifications of each group of Wuxi JACK Plate Edge Milling Machine.
 
Now, let us have a look on every group of Wuxi JACK Edge Milling Machine 
(Plate Beveling Machine)!

Navigation Bar on “The Types of Plate Edge Milling Machine”

1. XBJ Series Single Head Edge Milling Machine

More >>

1. The Application Characteristics of Single Head Plate Edge Milling Machine:

1) The lefthand 1st and 2nd photos show the installation orientation of milling head in single head End Milling Machine, which is designed for making beveling in upper and straight edges of steel plates;
2) The lefthand 3rd photo show a piece of finished working piece delivered from single head Plate Edge Milling Machine. As you can find from it, it has upper bevel and straight bevel;
3) Typical models of single head Plate Beveling Machine are XBJ-3, XBJ-4, XBJ-6, XBJ-9, and special made XBJ-16.

 

2. Technical Parameters of XBJ Series Single Head Plate Edge Milling Machine:

  Model of Single Head
 Edge Milling Machine
 XBJ-(3~ 18), or any
 designated stroke within the
 range
 Type of Chamfer Made  Upper and or Straight
  Max. Valid Edge Milling Length of
 
Edge Milling Machine
 3,000mm ~ 18,000 mm;
 Any half meter is available. For
 example, 6500mm
  Power, rpm and Quantity of Milling
 Head
 7.5 kW, 1440rpm, 1 set
  Hydraulic Motor Power   5.5 kW
  Spindle rpm of Edge Milling Head   75 ~ 420 r/min., 6 grades by
 handwheel
  Applicable Plate Thickness   6 ~ 50mm.
Special thickness is available
 Spindle Stroke  100 mm
 Milling Angle for Top and Bottom Head   Standard range is 0° ~ + 45°;
 Special range is available
  Edge Milling Speed   150 ~ 1000 mm/min.
 Idle High Speed of Milling Head  4000 mm/min.
 Quantity of Hydraulic Jacks in
 Plate End Milling Head
 6~30 pieces (Depending on
 edge milling stroke)
 Worktable Length  (6~ 21) m (Depending on
 edge milling stroke)
 Applicable Diameter of Facer Plate  D=Ø125 ~ Ø320mm (Ø200
 For delivery)

2. SXBJ Series Double Heads Edge Milling Machine

More >>

1. The Application Characteristics of Double Heads Plate Edge Milling Machine:

1) In one set of Double Heads Plate End Milling Machine, there are 2 sets of milling carriages installed, as shown in the righthand 1st photo;
2) The installation orientation of two milling heads is different: One is same as that of the single head Edge Milling Machine as shown above; The second one is shown in the righthand 2nd photo, for making lower beveling;
3) The typical finished workpiece output from double heads Plate Beveling Machine is shown in righthand 3rd photo. There are upper bevel, straight bevel, and lower bevel made on this piece of steel plate;
4) Typical models of double heads Edge Milling Machine are SXBJ-3, SXBJ-4, SXBJ-5, SXBJ-6, SXBJ-9, SXBJ-12, SXBJ-15, SXBJ-16, and SXBJ-18.

 

2. Technical Parameters of SXBJ Series Double Heads Plate Edge Milling Machine:

  Model of Doubles Heads
 Edge Milling Machine
 SXBJ-(3~ 18), or any
 designated stroke within the
 range
 Type of Chamfer Made  Upper, Lower and or Straight
  Max. Valid Edge Milling Length of
 
Edge Milling Machine
 3,000mm ~ 18,000 mm;
 Any half meter is available.
 For example, 6500mm
  Power, rpm and Quantity of Milling
 Head
 7.5 kW, 1440rpm, 2 sets
  Hydraulic Motor Power   5.5 kW
  Spindle rpm of Edge Milling Head   75 ~ 420 r/min., 6 grades by
 handwheel
  Applicable Plate Thickness   6 ~ 50mm. Special thickness is
 available. For example 60mm/
 80mm
 Spindle Stroke  100 mm
 Milling Angle for Top and Bottom Head   Standard range is One Head
 0° ~ + 45° and One Head
 -45° ~ 0°;
 Special range is available
  Edge Milling Speed   150 ~ 1000 mm/min.
 High Speed of Idle  4000 mm/min.
 Quantity of Hydraulic Jacks  8~45 pieces (Depending on
 edge milling stroke)
 Worktable Length  (9~ 24) m (Depending on
 edge milling stroke)
 Applicable Diameter of Facer Plate  D=Ø125 ~ Ø320mm (Ø200
 For delivery)

3. FXBJ/GFXBJ Series Four to Five Heads Heavy Duty Edge Milling Machine

More >>

1. The Application Characteristics of Four to Five Heads Plate Edge Milling Machine:

1) As shown in lefthand photos, this is for making upper and lower bevels on super large steel plates (Up to 23m length and 100mm thickness) in high efficiency;

2) As shown in the 2nd photo, there are 2 sets of 11kW milling head distributed at both sides of the Edge Milling Machine working table (Totally 4 sets of the milling carriage), and in optional condition, the 5th set of 7.5kW milling head at lateral side, for edge beveling on lateral side of steel plates;
3) Typical models of double heads Plate Beveling Machine are
GFXBJ-20, GFXBJ-21, and GFXBJ-23.

 

2. Technical Parameters of Four Head Plate Edge Milling Machine:

  Model of Four Head
 Edge Milling Machine
 FXBJ-21/ 22/ 23
  Max. Valid Edge Milling Length  21,000mm ~ 23,000 mm
 Max. Valid Edge Milling Width  3,000mm ~ 4,000 mm
 Moving Stroke of Longitudinal
 Pressing Beam
 1~ 1.2 m
 Power and rpm of Lengthways
 Milling Head
 11 kW, 715 rpm, MU-9S
  Specification of Lateral Facing Head
 (Optional)
 7.5 kW, fixed 0°, TX-40, 6
 grades by handwheel
  Hydraulic Motor Power of
 
Edge Milling Machine
  7.5 kW
  Milling Head Quantity   4 sets + 1 set
 Spindle rpm of Edge Milling Head  65 ~ 715 r/min., 9 grades by
 handwheel
  Applicable Plate Thickness   6 ~ 80mm/ 100mm
 Milling Angle for Top and Bottom Head   0° ~ 85°; -45° ~ 0°
  Edge Milling Speed   300 ~ 3000 mm/min.
 Lateral Facing Speed (Optional)  130 ~ 800 mm/min. Stepless
 Quantity of Hydraulic Jacks  33 ~ 39 pieces
 Edge Milling Machine Overall
 Dimension
 30m Length x 9m Width x
 4.2m Height

Application Range and Related Equipment of Wuxi JACK Plate Edge Milling Machine

1. Where can You Find Edge Milling Machine in Working?

1) As a basic and general purpose machining equipment for making beveling on edge of metal plate, especially carbon steel plate, Plate Edge Milling Machine (Plate Beveling Machine) is widely used across industries which have welding step of steel plates;
2) From Machinery Industry, to Civil Engineering projects such as Bridge Construction, Electricity Power Plant, Oil Field, Petro Chemical, Vehicle Industry, Port Machinery, Pressure Vessel, Shipbuilding, etc. At all the working facilities of these industries, you can find the busy working of Edge Milling Machine in wide variations;
 

2. The Counterpart of Edge Milling Machine (Plate Beveling Machine) in Use:

There are two other types of products produced by Wuxi JACK, which have the similar function of edge milling on metal plate:
1) One is GD models Hobbing Cutter, this is for making welding groove on small size steel plate;
Hobbing Cutter-微信图片_20210608135827
2) The other is Triple Plate Cutting Machine, which makes welding groove in the different working mode of flame cutting, instead of high speed machining operation adopted in the Edge Milling Machine (Plate Beveling Machine);
Triple Plate Cutting Machine- 5- Original 火焰三割炬
 

3. Deployment of Edge Milling Machine (Plate Beveling Machine):

1) Same as CNC Strip Plate Cutting Machine, as a kind of First Operation Equipment, Edge Milling Machine is usually deployed at beginning of production line, for cutting and chamfering of raw material steel plates. For example, H Beam Production Line, BOX Beam Production Line, T Beam Production Line, and or Special Welding Machine;
2) When deployed in these production lines, considering the specialty of the corresponding process step, Wuxi JACK develops a kind of End Milling Machine (Plate Beveling Machine) specifically applicable for working site of automatic production lines. Please check the product of Tandem SXBJ-3 Double Head Edge Milling Machine;
3) Besides, End Milling Machine is often applied as pre-machining equipment ahead of some next step of production machines. For example, Plate Butt Joint Welding Machine for producing larger size of steel plate, or Welding Manipulator and Welding Rotator, for performing circumferential welding on barrels.
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Edge Milling machines
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Application of Edge Milling Machines
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How to Use Wuxi JACK Edge Milling machine?

Making Preparation on Wuxi JACK Edge Milling Machine (Plate Beveling Machine):

1) During business discussion, we give customer layout of End Milling Machine (Plate Beveling Machine). Customer can make plan on layout of the equipment at their workshop;
2) Before shipment of Wuxi JACK Edge Milling Machine to customer site, we provide design drawing and foundation drawing of the Plate Edge Milling Machine to customer. Foundation can be made based on it ahead of time;
3) At customer facility, Wuxi JACK sends technicians for doing installation and validation of the Edge Milling Machine, and give technical service;
4) Wuxi JACK prepares detailed and well instructed technical documents, including safety, daily operation, service of Edge Milling Machine to customers;

5) For introducing large scale complicated equipment of Plate Edge Milling Machine, especially with long stroke (Equal to and or above 9m), the levelness and straightness of machine bed is of vital importance, which is one of the key technical parameters of the Plate End Milling Machine.

Other Series of Products We Own besides Edge Milling Machine

Edge Milling Machine Blogs

  • Wuxi JACK make delivery on a set of SXBJ125 Edge Milling Machine to Russia

    Brief Introduction: On Jan.16th, 2022, Wuxi JACK made shipment on a set of SXBJ125 double heads Heavy duty Edge Milling machine to a Russian customer. It is an advanced Plate Beveling machine with many custom made technical specialties, which makes this set of Plate End Milling machine a powerful eq Read More

  • A Set of SXBJ-3 Edge Milling Machine Made Shipment to Russia

    On Oct.10th, 2021, a set of SXBJ-3 double heads Edge Milling machine was made shipment by Wuxi JACK to a customer at Chelyabinsk, Russia. Capability of the SXBJ-3 Edge Milling machine latest delivered:1) This 3m stroke Plate Edge Milling machine has ability of making welding groove on workpie Read More

  • Chief Engineer and General Manager of Wuxi JACK attended Industry Conference for Automatic Welding Technique applied in Offshore Oil Machinery

    On Oct.14th ~ 15th 2021, Chief Engineer and General Manager of Wuxi JACK, Mr. David Zhang, attended an industry conference on the subject of “Automatic Welding Technique applied in Offshore Oil Machinery” sponsored by Chinese National Offshore Oil Engineering Company (Headquartered in Tianjin) held Read More

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WUXI JACK TECHNOLOGY CO., LTD
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