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Wuxi JACK Edge Milling Machine, 

the Top Grade in Industry!

 

1) What is the Usage of Edge Milling Machine?

a) XBJ, SXBJ and FXBJ series Edge Milling Machine, the other name is Plate Beveling Machine, is a dedicated precise machining equipment with high efficiency, for making beveling on edge of metal plates with consistent performance;
b) Utilizing the unique high power milling head of 7.5kW, 9kW and 11kW, the Wuxi JACK Edge Milling Machine can make welding grooves of U/ V/ X types, straight edge, and any other designated chamfers such as round shape, on both upper and lower edges of metal plates;

2) You can check working moment of Edge Milling Machine from below photo: 

Edge Milling Machine- 115 IMG_20220103_094009
 

3) What are Superiorities and Leading Edge of Wuxi JACK Edge Milling Machine?

a) Over the past 15 years, as leading producer in industry, Wuxi JACK has delivered over 800 sets of high standard Edge Milling Machine for customers both in China and Overseas market, in full line of models and configurations;
b) Many useful functions of Edge Milling Machine, such as hydraulic drive workpiece pushing and pulling system, milling head tilting angle HMI control… Are all unique configurations of Wuxi JACK Edge Milling Machine, and highly accepted by customers. Please check the subsequent segments for detail;
c) We have rich experience and strong capability in delivering first class superior quality Edge Milling Machine of various standard models and tailor made ones, and have gained word of mouth from worldwide customers.
 

Now, let us begin on the interesting tour on observing the 

Wuxi JACK Edge Milling Machine.

The Variety of Wuxi JACK Edge Milling Machine

Produced for Customers

The Finished Beveling made by Wuxi JACK Edge Milling Machine

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What Are Exciting Functions of Wuxi JACK 

Edge Milling Machine? 

Check Video and Description as below

1. With two decades hard working, Wuxi JACK has set up a mature and fluent running system in the value chain of Order to Delivery loop, for delivering top grade Edge Milling Machine for customers;
2. Starting from all the standard configurations and functions general in industry, over the years Wuxi JACK has developed series of unique and powerful functions in our Edge Milling Machine. Which, not only forms differentiation of Wuxi JACK Edge Milling Machine (Plate Beveling Machine) in the market, but more importantly, make our Edge Milling Machine (Plate Beveling Machine) creating more profits for customers;
3. Here, let us just pick up a few for exhibition as below. For more powerful and unique capabilities of Wuxi JACK Edge Milling Machine, please pay a visit to the product list in family of Edge Milling Machine (Plate Beveling Machine).

1. Hydraulic Drive Workpiece Loading and Unloading System in Wuxi JACK Edge Milling Machine:

Why is Hydraulic Drive Workpiece Handling System So Useful for Operating the Edge Milling Machine?
 

1) This is the unique feature with Edge Milling Machine produced by Wuxi JACK, and welcomed by customers worldwide;
2) The reason on introducing this unit into Edge Milling Machine is: As we know, carbon steel plate to be beveled usually has large size and heavy weight, which not only needs several people working together for its moving, but also is toilful and dangerous to be pushed into and pulled out of the Edge Milling Machine by manual job;
3) Now, with this powerful hydraulic drive workpiece pushing and pulling system, all the material handling into and out of the Wuxi JACK Edge Milling Machine can be completed automatically with oil cylinder drive;
4) This can not only make operation of Edge Milling Machine labor saving, reduces non value added job of supplementary job, but also eliminates the biggest safety hidden risk during running of Edge Milling Machine (Plate Beveling Machine);
5) If you want to learn more on this aspect of the Edge Milling Machine, for more detail, please check product of Hydraulic Special Loading Edge Milling Machine.

 2. Set Up Target Finished Beveling Angle in Wuxi JACK Edge Milling Machine:

Why this function of HMI setting make operation process control of Edge Milling Machine much more better?
 

1) You bet, this is the second exclusive and powerful capability of Wuxi JACK Edge Milling Machine (Plate Beveling Machine). Why it matters? This is the reason behind that: In working of Edge Milling Machine (Plate Beveling Machine), tilting angle of Milling Head determines finished beveling angle on edge of workpiece: 0° ~ +45°, 0° ~ +80°, -45° ~ 0°, -45° ~ +45°… You name it;
2) With touch screen of HMI (Human machine interface) installed in the door of Edge Milling Machine control board, just key in the target tilting angle, the milling head will be swinged to the set angular position automatically under motor drive;
3) Meanwhile, there is digital display meter on the top of milling head, showing the real time angular position of milling head during its entire tilting process;
4) All of these functions give intuitive and the highest degree of precision process control for operation of the Edge Milling Machine, and the traditional manual job of turning the milling head before beveling step, checking it by eye, which is not only time consuming, but also inaccurate, can be replaced and upgraded into this advanced job in Wuxi JACK Edge Milling Machine (Plate Beveling Machine);
5) Want to know more on this wonderful work of Wuxi JACK Plate Beveling Machine? For detail, please check product of Wider Range Milling Angle Double Heads SXBJ-125 Large Edge Milling Machine.

3. High Precision Top and Bottom Beveling in Wuxi JACK Edge Milling Machine

Is highly accurate Top and Bottom Beveling important for working of Edge Milling Machine?

 

Definitely yes. The powerful Milling Head in Wuxi JACK Edge Milling Machine can deliver both top and bottom beveling in the best degree of quality with the highest productivity. Here are some examples on measures taken on milling head of Wuxi JACK Edge Milling Machine (Plate Beveling Machine):
1) With the installation of photoelectric proximity switch, tilting angle of Milling Head during its swinging can be detected and feedback all the while to control system of the Edge Milling Machine, so that commanding center of the Plate Beveling Machine (Edge Milling Machine) will never loss control on this critical step;
2) There is Ammeter installed on the milling head. This is the unique configuration in Wuxi JACK Edge Milling Machine. As you know, current of milling head determines cutting depth and volume for its edge milling process, and hence the finished effect of beveling, as well as working efficiency of Edge Milling Machine (Plate Beveling Machine);
3) There is not only software digital display, but also hardware angular ruler fit on the lateral side of milling head. This gives the double assurance on orientation control of milling head, which is the core step in running of Edge Milling Machine (Plate Beveling Machine);
4) There are much more details involved. For these information that maybe interesting to you, please check the product of Workpiece Automatic Loading Two Heads SXBJ-125 Plate Edge Milling Machine.

4. Powerful and Multi Function Milling Head Adopted in Wuxi JACK Edge Milling Machine:

What are Unique Capabilities of Milling Head in Wuxi JACK Edge Milling Machine?

 

You know that Milling Head is the core working element in running of Edge Milling Machine (Plate Beveling Machine). So, what are the competitive edges of milling head in Wuxi JACK Edge Milling Machine? Below are several typical points:

1) Convenient revolutionary speed change: 

To catering for necessary edge milling speed, the milling head has 6 to 9 grades of revolutionary speed to exchange. And such speed control is easy to be got: There are nameplate indicating revolution scope on the face over of milling head. And, just manually turn handwheel at lateral of the milling head, the revolutionary velocity can be adjusted to another grade. This gives flexible working of Wuxi JACK Edge Milling Machine. Comparatively, the revolutionary speed change in Edge Milling Machine of other suppliers is much more difficult: You need to uncover the milling head, and install another piece of gear;

2) Automatic tilting and or feed in of Milling Head: 

In Wuxi Edge Milling Machine (Plate Beveling Machine), tilting and forward feeding of milling head can not only be made by hand, but also available with motor drive. This improves operation of Edge Milling Machine to better level of automation, accuracy, productivity, and labor saving;

3)Productivity of Wuxi Edge Milling Machine: 

Besides, with the preceding mentioned Ammeter of Milling Head, cutting depth in beveling of Edge Milling Machine can be controlled precisely. This is also the unique feature of Wuxi JACK Edge Milling Machine;

4) Protection on Working of Edge Milling Machine:

To give the milling head sufficient protection against debris, we install fender plates all around the milling head in Edge Milling Machine;
5) For the related discussion, we give detailed introduction in the product section of Thicker Plate Double Heads SXBJ-125 Heavy duty Edge Milling Machine.

5. Wider Choice of Beveling Angle in Wuxi JACK Edge Milling Machine:



What is the implication of this function for Edge Milling Machine?

 

 


1) Does wider range of beveling useful for Edge Milling Machine? --- Exactly;

You may know that, the standard milling range of milling head in Edge Milling Machine (Plate Beveling Machine) is 0° ~ +45°. So, in both single head and double head Edge Milling Machine, one piece of milling head can only mill either top beveling or bottom beveling;

2) The practice for running of ordinary Edge Milling Machine is like this:

a) In single head Edge Milling Machine, first upper beveling is made on edge of steel plate; Suppose lower chamfer is also necessary, you need to unload the steel plate from the Edge Milling Machine, flip it 180°, and load the steel plate into the equipment again;
b) For double head Edge Milling Machine (Plate Beveling Machine), basically the two pieces of milling head work in pair: The first piece performs upper edge milling, and the second piece performs lower edge milling. You can distinguish which milling head is for making top beveling, and which is for bottom beveling, just by looking at the installation orientation of the two milling heads in head Edge Milling Machine (Plate Beveling Machine);

3) What is the difference in beveling range of Wuxi JACK Edge Milling Machine?

Please check the above photo. Just at glance on the orientation of its two pieces of milling head, you can agree with uniqueness of Wuxi JACK Edge Milling Machine(Plate Beveling Machine):
a) Now, with wider range of milling angle of 0° ~ +80°, -45° ~ +45°…Any one piece of milling head can mill both top and bottom beveling. Which means, you do not need to load the steel plate into the machine two times, and more variety of finished angle can be got. This will increase productivity and versatility of Edge Milling Machine in large degree;
4) Besides, by means of HMI, either angular position of milling head at Edge Milling Machine can be set at will. For all these wonderful traits, we discuss it in detail in the article of Wuxi JACK make delivery on a set of SXBJ125 Edge Milling Machine to Russia.

6. Heady duty Precise Linear Guiderail in Wuxi JACK Edge Milling Machine:

What is the Meaning of Heavy Duty Precise Linear Guiderail for running of the Edge Milling Machine?

 

 

1) First, let us review the working principle of Edge Milling Machine (Plate Beveling Machine):

a) The Edge Milling Machine makes beveling on edge of metal plate in the way of milling head travels along machine bed in horizontal direction. As you can find from the above picture;
b) For this reason, persistent stable running of milling head carriage along machine bed is of vital importance, on making sure eligible and constant quality of Edge Milling Machine performance;

 

2) The Type and Installation Way of Guiderail in Wuxi JACK Edge Milling Machine:

a) In Wuxi JACK Edge Milling Machine, there are two pieces of horizontal linear guiderail assembled onto machine bed: The upper one is in upright installation, and the lower one is in flat installation, which have perpendicular position with each other;
b) In this respect, such kind of arrangement way of heavy duty precise ball bearing linear guiderail in Wuxi JACK Edge Milling Machine, can guarantee steadily smooth running of milling head in the largest degree;
c) Besides, in Wuxi JACK Edge Milling Machine, lubrication of the heavy duty precise linear guiderail can be made either by hand or automatically, depending on preference of customer;


3) For detail, please check product of High Quality SXBJ-15 Double Milling Head Plate Edge Milling Machine.

What Are The Types of Wuxi JACK 

Edge Milling Machine?

Due to wide variations and extensive application of Edge Milling Machine (Plate Beveling Machine), there are dozens of models in different configuration. You can visit product family of Edge Milling Machine for checking every one product of this large specie;
Based on quantity of milling head installed in a set of Edge Milling Machine, all of these models can be classified into three main sub groups of:
1) XBJ series Single Head Edge Milling Machine;
2) SXBJ series Double Head Edge Milling Machine;
3) FXBJ series Four Head Edge Milling Machine.
 
Now, let us have a look on every group of Wuxi JACK Edge Milling Machine 
(Plate Beveling Machine)!
Single Head Edge Milling Machine

1. XBJ series Single Head Edge Milling Machine

More >>

 1. Definition on Single Head Edge Milling Machine:

1) The XBJ series single head Edge Milling Machine has only one set of milling head in one set of equipment;
2) The installing orientation of milling head in single head Edge Milling Machine (Plate Beveling Machine) is usually used for making upper beveling;
3) If it necessary to make bottom beveling, the caron steel needs to be pulled out of the machine, flipped upside down 180°, and loaded into the Edge Milling Machine again;
4) The common seen max. valid workpiece length in Single Head Edge Milling Machine is from 3m to 9m: The corresponding typical models are XBJ-3, XBJ-6, and XBJ-9. For thin steel plate with thickness less than 14mm, the valid cutting length of Single Head Edge Milling Machine can be up to 12m: XBJ-12;
5) The edge milling speed is VFD (Variable frequency drive), and displayed in operating pendant of Edge Milling Machine (Plate Beveling Machine).

 

2. Technical Parameters of Single Head Edge Milling Machine:

 Model of Single Head
 Edge Milling Machine		  XBJ-3/ 4/ 5/ 6/ 7/ 8/ 9
 Max. Valid Edge Milling Length  3,000mm ~ 12,000 mm
 Power of Milling Head  7.5kW or 9.3kW
 Hydraulic Motor Power  5.5kW
 Milling Head Quantity  1 set
 Applicable Plate Thickness  6 ~ 50 mm
 Milling Angle  0° ~ 45°; 0° ~ 80°
 Edge Milling Speed  130 ~ 1000 mm/min. VFD
 Idle Speed of Milling Head  4000 mm/min.
 Hydraulic Rated/ Working Pressure  5.5/ 3.5 MPa
 Edge Milling Machine Worktable  450mm W x 1050mm H

2. SXBJ series Double Head Edge Milling Machine

More >>

1. Definition on Double Head Edge Milling Machine:

1) The SXBJ series double heads Edge Milling Machine (Plate Beveling Machine) has two sets of milling head in a set of equipment;
2) Under majority conditions, the two sets of milling heads in the Edge Milling Machine are installed at the same side of worktable: One for making top beveling, and the other for making bottom beveling;
3) Besides, there is a kind of special made double heads Edge Milling Machine, which has its two pieces of milling heads installed at both sides of worktable. This is for the purpose of making edge milling on both sides of narrow steel plates at the same time;
4) The common seen Max. valid workpiece length for being machined in Double Head Edge Milling Machine is from 3m to 18m. The corresponding machine models are from SXBJ-3 to SXBJ-18. Of these the frequently selected models are SXBJ-6, SXBJ-9, SXBJ-12, and SXBJ-15. Of course, any size of the Edge Milling Machine within this range is available, for example SXBJ-7, SXBJ-8, and SXBJ-10.


2. Technical Parameters of Double Head Edge Milling Machine:

 Model of Double Head
 Edge Milling Machine		  SXBJ-3/ 4/ 5/ 6/ 7/ 8/ 9/ 10
 /11/12/13/ 14/ 15/ 16/17/18
  Max. Valid Edge Milling Length  3,000mm ~ 18,000 mm
  Power of Milling Head  7.5kW or 9.3kW or 11kW
  Hydraulic Motor Power  5.5 kW
  Milling Head Quantity  2 sets
  Applicable Plate Thickness  6 ~ 80mm
 Milling Angle for Top and Bottom Head  0°~ 45°;  -45° ~ 0°;0°~ 80°;
 -45°~ +45°
  Edge Milling Speed  130 ~ 1000 mm/min.
  Hydraulic Rated/ Working Pressure   5.5/ 3.5 MPa
  Edge Milling Machine Worktable  550 mm W x 1050 mm H


 

Edge Milling Machine
Edge Milling Machine

3. FXBJ series Four Heads Edge Milling Machine

More >>

1. Definition on Four Head Edge Milling Machine:

1) The Four heads Edge Milling Machine (Plate Beveling Machine) has four sets of milling head in a set of equipment. It is a kind of heavy duty Edge Milling Machine in real sense;
2) There are respectively 2 sets of 11kW milling heads installed at both sides of Edge Milling Machine working table, totally 4 pieces, for making top and bottom beveling at both sides of steel plate respectively. In this way, the complicated job of both sides edge chamfering on large size heavy weight metal plate can be finished in the highest productivity;
3) The structure of FXBJ series Edge Milling Machine (Plate Beveling Machine) is different from XBJ series and SXBJ series: Considering the security and convenience in handling of super large workpieces into and out of the large size heavy duty Edge Milling Machine, the top gantry of the Edge Milling Machine is hung on both sides of solid racks, and movable with motor drive, for the ease of loading and unloading of large cumbersome workpiece;
4) The common seen valid workpiece length for Four Head Edge Milling Machine is from 21m to 23m. The corresponding models are from FXBJ-21 to FXBJ-23.

 

2 Technical Parameters of Four Head Edge Milling Machine:

  Model of Four Head
 Edge Milling Machine		  FXBJ-21/ 22/ 23
  Max. Valid Edge Milling Length  21,000mm ~ 23,000 mm
  Power of Milling Head  11 kW
  Hydraulic Motor Power   7.5 kW
  Milling Head Quantity   4 sets
  Applicable Plate Thickness   6 ~ 100mm
 Milling Angle for Top and Bottom Head   0° ~ 85°; -45° ~ 0°
  Edge Milling Speed   300 ~ 3000 mm/min.

Application Range Of Wuxi JACK Edge Milling Machine

1. Where can You Find Edge Milling Machine in Working?

1) As a basic and general purpose machining equipment for making beveling on edge of metal plate, especially carbon steel plate, Edge Milling Machine (Plate Beveling Machine) is widely used across industries which have welding step of steel plates;
2) From Machinery Industry, to Civil Engineering projects such as Bridge Construction, Electricity Power Plant, Oil Field, Petro Chemical, Vehicle Industry, Port Machinery, Pressure Vessel, Shipbuilding, etc. At all the working facilities of these industries, you can find the busy working of Edge Milling Machine in wide variations;
 

2. The Counterpart of Edge Milling Machine (Plate Beveling Machine) in Use:

There are two other types of products produced by Wuxi JACK, which have the similar function of edge milling on metal plate:
1) One is GD models Hobbing Cutter, this is for making welding groove on small size steel plate;
Hobbing Cutter
2) The other is Triple Plate Cutting Machine, which makes welding groove in the different working mode of flame cutting, instead of high speed machining operation adopted in the Edge Milling Machine (Plate Beveling Machine);.
Triple Plate Cutting Machine
 

3. Deployment of Edge Milling Machine (Plate Beveling Machine):

1) Same as CNC Strip Plate Cutting Machine, as a kind of First Operation Equipment, Edge Milling Machine is usually deployed at beginning of production line, for cutting and chamfering of raw material steel plates. For example, H Beam Production Line, BOX Beam Production Line, T Beam Production Line, and or Special Welding Machine;
2) When deployed in these production lines, considering the specialty of the corresponding process step, Wuxi JACK develops a kind of Edge Milling Machine (Plate Beveling Machine) specifically applicable for working site of automatic production lines. Please check the product of Tandem SXBJ-3 Double Head Edge Milling Machine;
3) Besides, Edge Milling Machine is often applied as pre-machining equipment ahead of some next step of production machines. For example, Plate Butt Joint Welding Machine for producing larger size of steel plate, or Welding Manipulator and Welding Rotator, for performing circumferential welding on barrels.
Edge Milling Machine
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Edge Milling machines
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Application of Edge Milling Machines
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How Does Wuxi JACK Edge Milling Machine Work?

Design and Working Principle of Edge Milling Machine

Here we use the design drawing of Wuxi JACK SXBJ-18 double head Edge Milling Machine (Plate Beveling Machine) as an example on explaining its working theory. For detailed introduction on every one of the products, please visit product family of Edge Milling Machine:
 

1. Oil Cylinder Acting Steel Plate Pushing in and Pulling out Mechanism in Wuxi JACK Edge Milling Machine (Plate Beveling Machine):

1) As introduced earlier in this page, this working unit is the unique and exclusive feature of Edge Milling Machine delivered by Wuxi JACK;
2) It is deployed at the front side of Edge Milling Machine worktable, standing type in rows;
3) This supplementary unit includes several arrays of supporting racks, several arrays of pushing rolling racks, hydraulic oil cylinders, and its independent control pendant.


2. Working unit Milling Head of Wuxi JACK Edge Milling Machine (Plate Beveling Machine):

1) The standard power of milling head in Wuxi JACK Edge Milling Machine is 7.5kW; Another 2 choices are 9.3kW and 11kW for thicker range of workpiece;
2) In Wuxi JACK Edge Milling Machine, tilting range of milling head for carrying out top beveling can be 0°~ 45° or 0°~ 85°; Bottom beveling is in the scope of -45°~0°;
3) Tilting and feeding of milling head in Wuxi JACK Edge Milling Machine can be made by hand, or in motor drive. Customer can choose whatever they want;
4) In Wuxi JACK Edge Milling Machine (Plate Beveling Machine), each piece of the milling head is installed onto a motor drive traveling carriage, one piece an independent carriage, as well as independent control board.


3. Supplementary Working units in Wuxi JACK Edge Milling Machine (Plate Beveling Machine):

Below are a few typical ones for running of Wuxi JACK Edge Milling Machine:
1) Milling head transmission units of precise gear and rack, during working of Edge Milling Machine;
2) Two grades in parallel installation, of heavy duty high precision linear guiderail, for guiding reliable running of milling heads in Edge Milling Machine;
3) Hydraulic drive downward moving jacks, for firmly secure of long length steel plate, during edge milling operation of Edge Milling Machine, which are installed at the bottom surface of mechanical pressing beam;
4) Lubrication for linear guiderails and racks.

Design of Edge Milling Machine
Edge Milling Machine
Edge Milling Machine

How to Use Wuxi JACK Edge Milling machine?

1. Making Preparation on Wuxi JACK Edge Milling Machine (Plate Beveling Machine):

1) During business discussion, we give customer layout of Edge Milling Machine (Plate Beveling Machine). Customer can make plan on layout of the equipment at their workshop;
2) Before shipment of Wuxi JACK Edge Milling Machine to customer site, we provide design drawing and foundation drawing of Edge Milling Machine to customer. Foundation can be made based on it ahead of time;
3) At customer facility, Wuxi JACK sends technicians for doing installation and validation of the Edge Milling Machine, and give technical service;
4) Wuxi JACK prepares detailed and well instructed technical documents, including safety, daily operation, service of Edge Milling Machine.


2. Notice for Attention on Using of Edge Milling Machine (Plate Beveling Machine):

1) Before formal running of Edge Milling Machine, be sure to make accurate tilting of milling head for getting proper finished beveling outcome, either by manual adjustment, or with manipulating motor drive action by means of button;
2) Set up proper edge milling speed based on steel plate thickness, power of milling head, and required chamfer of Edge Milling Machine;
3) Confirm the normal status of Edge Milling Machine, especially its revolving units and lubrication points;
4) Idle run the milling head of Edge Milling Machine to check its status;

5) Next, go for beveling process in Wuxi JACK Edge Milling Machine!

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WUXI JACK TECHNOLOGY CO., LTD
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