a) Edge Milling Machine, or Plate Beveling Machine, is for making grooves on metal plates before welding;
b) In the application field of metal plates fabrication, for example in butt joint welding on two pieces of steel plate, either it is for making the final product of cylinder or any other kind of working parts, to get the eligible and ideal welding quality, beveling and chamfering need to be made ahead of time on these metal plates as below, by means of the Edge Milling Machine;
a) With the introduction of Edge Milling Machine, you can get either types of the chamfer in the above sketch, and more special types of bevels;
b) Either scope of milling angle you desire: 0° ~ +45°, 0° ~ +80°, -45° ~ 0°, -45° ~ +45°… can be available by means of milling head tilting in Wuxi JACK Edge Milling Machine. In this way, the final shape of straight edge, X, K, V, Y types of grooves, and round shape chamfer with the use of special facer come into reality;
a) The standard thickness range of steel plate for beveling in Edge Milling Machine (Plate Beveling Machine) is from 6mm to 50mm. By special made and configuration, as large as 300mm plate thickness can be processed in Wuxi JACK Edge Milling Machine;
b) Based on welding technology required, and thickness of steel plate, the working speed of beveling operation in Edge Milling Machine is adjustable in stepless manner, and displayed in real time;
With these high standard beveling, best degree of penetration fusion and cover face can be got in the welding seam of welded metal plates, benefitting from powerful function of Wuxi JACK Edge Milling Machine (Plate Beveling Machine).
Check Video and Description as below
1) This is the unique feature with Edge Milling Machine produced by Wuxi JACK, and welcomed by customers worldwide;
2) The reason on introducing this unit into Edge Milling Machine is: As we know, carbon steel plate to be beveled usually has large size and heavy weight, which not only needs several people working together for its moving, but also is toilful and dangerous to be pushed into and pulled out of the Edge Milling Machine by manual job;
3) Now, with this powerful hydraulic drive workpiece pushing and pulling system, all the material handling into and out of the Wuxi JACK Edge Milling Machine can be completed automatically with oil cylinder drive;
4) This can not only make operation of Edge Milling Machine labor saving, reduces non value added job of supplementary job, but also eliminates the biggest safety hidden risk during running of Edge Milling Machine (Plate Beveling Machine);
5) If you want to learn more on this aspect of the Edge Milling Machine, for more detail, please check product of Hydraulic Special Loading Edge Milling Machine.
1) You bet, this is the second exclusive and powerful capability of Wuxi JACK Edge Milling Machine (Plate Beveling Machine). Why it matters? This is the reason behind that: In working of Edge Milling Machine (Plate Beveling Machine), tilting angle of Milling Head determines finished beveling angle on edge of workpiece: 0° ~ +45°, 0° ~ +80°, -45° ~ 0°, -45° ~ +45°… You name it;
2) With touch screen of HMI (Human machine interface) installed in the door of Edge Milling Machine control board, just key in the target tilting angle, the milling head will be swinged to the set angular position automatically under motor drive;
3) Meanwhile, there is digital display meter on the top of milling head, showing the real time angular position of milling head during its entire tilting process;
4) All of these functions give intuitive and the highest degree of precision process control for operation of the Edge Milling Machine, and the traditional manual job of turning the milling head before beveling step, checking it by eye, which is not only time consuming, but also inaccurate, can be replaced and upgraded into this advanced job in Wuxi JACK Edge Milling Machine (Plate Beveling Machine);
5) Want to know more on this wonderful work of Wuxi JACK Plate Beveling Machine? For detail, please check product of Wider Range Milling Angle Double Heads SXBJ-125 Large Edge Milling Machine.
Definitely yes. The powerful Milling Head in Wuxi JACK Edge Milling Machine can deliver both top and bottom beveling in the best degree of quality with the highest productivity. Here are some examples on measures taken on milling head of Wuxi JACK Edge Milling Machine (Plate Beveling Machine):
1) With the installation of photoelectric proximity switch, tilting angle of Milling Head during its swinging can be detected and feedback all the while to control system of the Edge Milling Machine, so that commanding center of the Plate Beveling Machine (Edge Milling Machine) will never loss control on this critical step;
2) There is Ammeter installed on the milling head. This is the unique configuration in Wuxi JACK Edge Milling Machine. As you know, current of milling head determines cutting depth and volume for its edge milling process, and hence the finished effect of beveling, as well as working efficiency of Edge Milling Machine (Plate Beveling Machine);
3) There is not only software digital display, but also hardware angular ruler fit on the lateral side of milling head. This gives the double assurance on orientation control of milling head, which is the core step in running of Edge Milling Machine (Plate Beveling Machine);
4) There are much more details involved. For these information that maybe interesting to you, please check the product of Workpiece Automatic Loading Two Heads SXBJ-125 Plate Edge Milling Machine.
You know that Milling Head is the core working element in running of Edge Milling Machine (Plate Beveling Machine). So, what are the competitive edges of milling head in Wuxi JACK Edge Milling Machine? Below are several typical points:
To catering for necessary edge milling speed, the milling head has 6 to 9 grades of revolutionary speed to exchange. And such speed control is easy to be got: There are nameplate indicating revolution scope on the face over of milling head. And, just manually turn handwheel at lateral of the milling head, the revolutionary velocity can be adjusted to another grade. This gives flexible working of Wuxi JACK Edge Milling Machine. Comparatively, the revolutionary speed change in Edge Milling Machine of other suppliers is much more difficult: You need to uncover the milling head, and install another piece of gear;
In Wuxi Edge Milling Machine (Plate Beveling Machine), tilting and forward feeding of milling head can not only be made by hand, but also available with motor drive. This improves operation of Edge Milling Machine to better level of automation, accuracy, productivity, and labor saving;
Besides, with the preceding mentioned Ammeter of Milling Head, cutting depth in beveling of Edge Milling Machine can be controlled precisely. This is also the unique feature of Wuxi JACK Edge Milling Machine;
To give the milling head sufficient protection against debris, we install fender plates all around the milling head in Edge Milling Machine;
5) For the related discussion, we give detailed introduction in the product section of Thicker Plate Double Heads SXBJ-125 Heavy duty Edge Milling Machine.
You may know that, the standard milling range of milling head in Edge Milling Machine (Plate Beveling Machine) is 0° ~ +45°. So, in both single head and double head Edge Milling Machine, one piece of milling head can only mill either top beveling or bottom beveling;
a) In single head Edge Milling Machine, first upper beveling is made on edge of steel plate; Suppose lower chamfer is also necessary, you need to unload the steel plate from the Edge Milling Machine, flip it 180°, and load the steel plate into the equipment again;
b) For double head Edge Milling Machine (Plate Beveling Machine), basically the two pieces of milling head work in pair: The first piece performs upper edge milling, and the second piece performs lower edge milling. You can distinguish which milling head is for making top beveling, and which is for bottom beveling, just by looking at the installation orientation of the two milling heads in head Edge Milling Machine (Plate Beveling Machine);
Please check the above photo. Just at glance on the orientation of its two pieces of milling head, you can agree with uniqueness of Wuxi JACK Edge Milling Machine(Plate Beveling Machine):
a) Now, with wider range of milling angle of 0° ~ +80°, -45° ~ +45°…Any one piece of milling head can mill both top and bottom beveling. Which means, you do not need to load the steel plate into the machine two times, and more variety of finished angle can be got. This will increase productivity and versatility of Edge Milling Machine in large degree;
4) Besides, by means of HMI, either angular position of milling head at Edge Milling Machine can be set at will. For all these wonderful traits, we discuss it in detail in the article of Wuxi JACK make delivery on a set of SXBJ125 Edge Milling Machine to Russia.
a) The Edge Milling Machine makes beveling on edge of metal plate in the way of milling head travels along machine bed in horizontal direction. As you can find from the above picture;
b) For this reason, persistent stable running of milling head carriage along machine bed is of vital importance, on making sure eligible and constant quality of Edge Milling Machine performance;
a) In Wuxi JACK Edge Milling Machine, there are two pieces of horizontal linear guiderail assembled onto machine bed: The upper one is in upright installation, and the lower one is in flat installation, which have perpendicular position with each other;
b) In this respect, such kind of arrangement way of heavy duty precise ball bearing linear guiderail in Wuxi JACK Edge Milling Machine, can guarantee steadily smooth running of milling head in the largest degree;
c) Besides, in Wuxi JACK Edge Milling Machine, lubrication of the heavy duty precise linear guiderail can be made either by hand or automatically, depending on preference of customer;
3) For detail, please check product of High Quality SXBJ-15 Double Milling Head Plate Edge Milling Machine.
1) The XBJ series single head Edge Milling Machine has only one set of milling head in one set of equipment;
2) The installing orientation of milling head in single head Edge Milling Machine (Plate Beveling Machine) is usually used for making upper beveling;
3) If it necessary to make bottom beveling, the caron steel needs to be pulled out of the machine, flipped upside down 180°, and loaded into the Edge Milling Machine again;
4) The common seen max. valid workpiece length in Single Head Edge Milling Machine is from 3m to 9m: The corresponding typical models are XBJ-3, XBJ-6, and XBJ-9. For thin steel plate with thickness less than 14mm, the valid cutting length of Single Head Edge Milling Machine can be up to 12m: XBJ-12;
5) The edge milling speed is VFD (Variable frequency drive), and displayed in operating pendant of Edge Milling Machine (Plate Beveling Machine).
Model of Single Head Edge Milling Machine | XBJ-3/ 4/ 5/ 6/ 7/ 8/ 9 |
Max. Valid Edge Milling Length | 3,000mm ~ 12,000 mm |
Power of Milling Head | 7.5kW or 9.3kW |
Hydraulic Motor Power | 5.5kW |
Milling Head Quantity | 1 set |
Applicable Plate Thickness | 6 ~ 50 mm |
Milling Angle | 0° ~ 45°; 0° ~ 80° |
Edge Milling Speed | 130 ~ 1000 mm/min. VFD |
Idle Speed of Milling Head | 4000 mm/min. |
Hydraulic Rated/ Working Pressure | 5.5/ 3.5 MPa |
Edge Milling Machine Worktable | 450mm W x 1050mm H |
1) The SXBJ series double heads Edge Milling Machine (Plate Beveling Machine) has two sets of milling head in a set of equipment;
2) Under majority conditions, the two sets of milling heads in the Edge Milling Machine are installed at the same side of worktable: One for making top beveling, and the other for making bottom beveling;
3) Besides, there is a kind of special made double heads Edge Milling Machine, which has its two pieces of milling heads installed at both sides of worktable. This is for the purpose of making edge milling on both sides of narrow steel plates at the same time;
4) The common seen Max. valid workpiece length for being machined in Double Head Edge Milling Machine is from 3m to 18m. The corresponding machine models are from SXBJ-3 to SXBJ-18. Of these the frequently selected models are SXBJ-6, SXBJ-9, SXBJ-12, and SXBJ-15. Of course, any size of the Edge Milling Machine within this range is available, for example SXBJ-7, SXBJ-8, and SXBJ-10.
Model of Double Head Edge Milling Machine | SXBJ-3/ 4/ 5/ 6/ 7/ 8/ 9/ 10 /11/12/13/ 14/ 15/ 16/17/18 |
Max. Valid Edge Milling Length | 3,000mm ~ 18,000 mm |
Power of Milling Head | 7.5kW or 9.3kW or 11kW |
Hydraulic Motor Power | 5.5 kW |
Milling Head Quantity | 2 sets |
Applicable Plate Thickness | 6 ~ 80mm |
Milling Angle for Top and Bottom Head | 0°~ 45°; -45° ~ 0°;0°~ 80°; -45°~ +45° |
Edge Milling Speed | 130 ~ 1000 mm/min. |
Hydraulic Rated/ Working Pressure | 5.5/ 3.5 MPa |
Edge Milling Machine Worktable | 550 mm W x 1050 mm H |
1) The Four heads Edge Milling Machine (Plate Beveling Machine) has four sets of milling head in a set of equipment. It is a kind of heavy duty Edge Milling Machine in real sense;
2) There are respectively 2 sets of 11kW milling heads installed at both sides of Edge Milling Machine working table, totally 4 pieces, for making top and bottom beveling at both sides of steel plate respectively. In this way, the complicated job of both sides edge chamfering on large size heavy weight metal plate can be finished in the highest productivity;
3) The structure of FXBJ series Edge Milling Machine (Plate Beveling Machine) is different from XBJ series and SXBJ series: Considering the security and convenience in handling of super large workpieces into and out of the large size heavy duty Edge Milling Machine, the top gantry of the Edge Milling Machine is hung on both sides of solid racks, and movable with motor drive, for the ease of loading and unloading of large cumbersome workpiece;
4) The common seen valid workpiece length for Four Head Edge Milling Machine is from 21m to 23m. The corresponding models are from FXBJ-21 to FXBJ-23.
Model of Four Head Edge Milling Machine | FXBJ-21/ 22/ 23 |
Max. Valid Edge Milling Length | 21,000mm ~ 23,000 mm |
Power of Milling Head | 11 kW |
Hydraulic Motor Power | 7.5 kW |
Milling Head Quantity | 4 sets |
Applicable Plate Thickness | 6 ~ 100mm |
Milling Angle for Top and Bottom Head | 0° ~ 85°; -45° ~ 0° |
Edge Milling Speed | 300 ~ 3000 mm/min. |
Here we use the design drawing of Wuxi JACK SXBJ-18 double head Edge Milling Machine (Plate Beveling Machine) as an example on explaining its working theory. For detailed introduction on every one of the products, please visit product family of Edge Milling Machine:
1) As introduced earlier in this page, this working unit is the unique and exclusive feature of Edge Milling Machine delivered by Wuxi JACK;
2) It is deployed at the front side of Edge Milling Machine worktable, standing type in rows;
3) This supplementary unit includes several arrays of supporting racks, several arrays of pushing rolling racks, hydraulic oil cylinders, and its independent control pendant.
1) The standard power of milling head in Wuxi JACK Edge Milling Machine is 7.5kW; Another 2 choices are 9.3kW and 11kW for thicker range of workpiece;
2) In Wuxi JACK Edge Milling Machine, tilting range of milling head for carrying out top beveling can be 0°~ 45° or 0°~ 85°; Bottom beveling is in the scope of -45°~0°;
3) Tilting and feeding of milling head in Wuxi JACK Edge Milling Machine can be made by hand, or in motor drive. Customer can choose whatever they want;
4) In Wuxi JACK Edge Milling Machine (Plate Beveling Machine), each piece of the milling head is installed onto a motor drive traveling carriage, one piece an independent carriage, as well as independent control board.
Below are a few typical ones for running of Wuxi JACK Edge Milling Machine:
1) Milling head transmission units of precise gear and rack, during working of Edge Milling Machine;
2) Two grades in parallel installation, of heavy duty high precision linear guiderail, for guiding reliable running of milling heads in Edge Milling Machine;
3) Hydraulic drive downward moving jacks, for firmly secure of long length steel plate, during edge milling operation of Edge Milling Machine, which are installed at the bottom surface of mechanical pressing beam;
4) Lubrication for linear guiderails and racks.
1) During business discussion, we give customer layout of Edge Milling Machine (Plate Beveling Machine). Customer can make plan on layout of the equipment at their workshop;
2) Before shipment of Wuxi JACK Edge Milling Machine to customer site, we provide design drawing and foundation drawing of Edge Milling Machine to customer. Foundation can be made based on it ahead of time;
3) At customer facility, Wuxi JACK sends technicians for doing installation and validation of the Edge Milling Machine, and give technical service;
4) Wuxi JACK prepares detailed and well instructed technical documents, including safety, daily operation, service of Edge Milling Machine.
1) Before formal running of Edge Milling Machine, be sure to make accurate tilting of milling head for getting proper finished beveling outcome, either by manual adjustment, or with manipulating motor drive action by means of button;
2) Set up proper edge milling speed based on steel plate thickness, power of milling head, and required chamfer of Edge Milling Machine;
3) Confirm the normal status of Edge Milling Machine, especially its revolving units and lubrication points;
4) Idle run the milling head of Edge Milling Machine to check its status;
Brief Introduction: On Jan.16th, 2022, Wuxi JACK made shipment on a set of SXBJ125 double heads Heavy duty Edge Milling machine to a Russian customer. It is an advanced Plate Beveling machine with many custom made technical specialties, which makes this set of Plate End Milling machine a powerful eq Read More
On Oct.14th ~ 15th 2021, Chief Engineer and General Manager of Wuxi JACK, Mr. David Zhang, attended an industry conference on the subject of “Automatic Welding Technique applied in Offshore Oil Machinery” sponsored by Chinese National Offshore Oil Engineering Company (Headquartered in Tianjin) held Read More
On Oct.10th, 2021, a set of SXBJ-3 double heads Edge Milling machine was made shipment by Wuxi JACK to a customer at Chelyabinsk, Russia. Capability of the SXBJ-3 Edge Milling machine latest delivered:1) This 3m stroke Plate Edge Milling machine has ability of making welding groove on workpie Read More
LINCOLN, PowerWaveACDC1000S CN.pdf
LINCOLN, POWERPLUS 1000HD & Rover Tractor EN.pdf
LINCOLN, POWER WAVE STT MODULE EN.pdf
LINCOLN, POWER WAVE ACDC 1000SD MAXsa & Cruiser EN.pdf
LINCOLN, NA-5 EN.pdf
LINCOLN, NA-3S & NA-4 EN.pdf
LINCOLN, InvertecSTT-II CN.pdf
LINCOLN, IdealArcDC-1500 CN.pdf
LINCOLN, IdealArcDC-1000 CN.pdf
LINCOLN, IdealArcDC-600 CN.pdf
LINCOLN, IdealArcAC-1200 CN.pdf
LINCOLN, IDEALARC DC-1500 EN.pdf
LINCOLN, IDEALARC DC-1000 EN.pdf
LINCOLN, IDEALARC AC-1200 EN.pdf
Lincoln Manual, ROVER including RCH-1 EN.pdf
Lincoln Manual, PP1000 HD EN.pdf
Lincoln Manual, NA-5.pdf
Lincoln Manual, NA-3 NA-4.pdf
LINCOLN, IDEALARC AC-1200 EN.pdf
Lincoln Manual, DC-1000 IM420.pdf