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1 Steel Plate Flat Butt Welding Machine 2

Wuxi JACK Steel Plate Flat Butt Welding Machine, 

Cost Effective and Productive Equipment on Sheet Metal Joint

Getting Longer Piece with Steel Plate Butt Joining Welding Machine

Utilizing Wuxi JACK patent butt welding technique, MP series steel Plate Joint Welding Machine produces longer or wider integral piece from smaller and shorter ones, thus providing expected size steel plates for customers;
The technical challenge here in steel plate Flat Butt Welding Machine is butt welding, which should not only produce fully fusion welding seam to guarantee its strength, but also single side welding forms good quality welding seams on both sides of joint plates;
For customers from Machine Tools Manufacturing Industry / Infrastructure Building/ Civil Engineering/ LPG (Liquified Petroleum Gas)..., where longer and or wider steel plates are necessary to be used as raw materials on big projects, but can not directly acquire from purchase, this steel Plate Joint Welding Machine is very useful:
Reverse Side Welding Seam
Front Side Welding Seam
Reverse Side Welding Seam
Front Side Welding Seam

Major Function Group of Wuxi JACK Steel Plate Joint Welding Machine:

Copper Pads Motor Drive Elevating Unit
Oxygen Fuel Flame Triple Cutting Unit
SAW Butt Welding Unit
Butt Welding Torch Positioning and Wire Straining Unit

Rich Choice on Wuxi JACK Sheet Metal Steel Plate Joint Welding Machine

Wuxi JACK produces complete range of sheet metal steel plate Flat Butt Welding Machine, covering:
1. Butt welding seam length (Size of plate joint side): From 300mm to 5,000mm; The minimum length of 145mm is available when special made;
2. Butt Welding Mode:
1) SAW (Majority) on 3mm- 40mm thickness carbon steel plate;
2) CO2 GMAW on 2mm- 6mm thin steel plate;
3) Plasma welding on 2mm- 12mm Stainless Steel and Alloy
MP20 with SAW
SAW MP23 with Flame Triple Cutting
MP30 with SAW
SAW MP15
2 sets of MP25
Top View on MP20 in Operation
MP20 for Vietnam Customer
Flame Triple Cutting Side of MP30

Different Angle View on MP23 Steel Plate Flat Butt Welding Machine at Customer Workshop:

Newly Produced Steel Plate Flat Butt Welding Machine in the Year 2025:

Special designed MP20 for a Cambodian steel structure customer, with the least length of butt welding seam 145mm:
1) Left side: Steel plate edge triple flame cutting group;
2) Right side: SAW butt welding table;

CWT2500 Plasma Stainless Steel and Alloy Flat Butt Welding Machine:

10 Plasma Flat Butt Welding Machine 58
Producing Mechanical Frames and Conveyor Roller Tables of Steel Plate Butt Joining Welding Machine at Wuxi JACK Facility:
On Sep.29th 2025, Factory Trial Run on MP20 Steel Plate Flat Butt Welding Machine at Wuxi JACK Workshop:

Working Videos of Wuxi JACK Steel Plate Flat Butt Welding Machine

Related pages:
1. Operating videos of Steel Plate Butt Joining Welding Machine;
2. Butt Steel Plate Joint Welding Machine

Selecting Proper Models of Wuxi JACK Steel Plate Butt Joining Welding Machine:

1 Steel Plate Flat Butt Welding Machine 40
2 Steel Plate Flat Butt Welding Machine 18

1. Critical Specifications: From customer perspective, the key index for selecting suitable models of machine are the max. width and thickness of sheet metals to be joint;
2. Sometimes, customers may also need to indicate on the minimum width of butt welding plates, which involved design of pressing block. The minimum width of steel plate should not be too small, because there is interval between pressing blocks;

3. Available Models of Wuxi JACK Steel Plate Flat Butt Welding Machine:

1) These are distinguished based on workpieces sheet metals width. In other words, length of joint butt welding seams to be delivered from:
2) MP20: Delivering the max. 2000mm length of butt welding joint seam/ sheet metal width, the same as other models:
3) Typical models: MP23, MP25, MP30, MP35, MP40, MP45, MP50;

 

4. Technical Specifications of Wuxi JACK MP20 ~ MP50 Steel Plate Butt Joining Welding Machine:

Models of Steel Plate Flat Butt Welding Machine MP20/ 23/ 25/ 30/ 35/ 40/ 45/ 50
Max. Length of Butt Joint Welding Seam  2,000/ 2,300/ 2,500 / 3,000/ 3,500 / 4,000 / 4,500 / 5,000 mm
Thickness and Material of Sheet Metal Plates for Butt Welding Thickness: 6 ~ 40mm for SAW; 2~ 6mm for CO2 welding; 2~ 12mm for plasma welding
Material: Low carbon steel, Stainless steel, Al alloy
Thickness Straight Edge Butt Welding without Groove  6 ~ 15 mm
Optional Flame Triple Cutting Velocity for Grooving  100 ~ 800mm/min. Stepless Adjusting, A.C. Inverter control
Fully Penetration Welding Melt-thru Velocity   200 ~ 1000mm/min. Stepless
Adjusting, A.C. Inverter control
Sheet Metal Feeding Speed  2500 mm/min.
Butt Welding Mode  Submerged Arc Welding / CO2 Gas Shielded/ Plasma fully penetration welding Melt thru

 

Benefits on Sheet Metal Joint with Steel Plate Flat Butt Welding Machine

0 Steel Plate Flat Butt Welding Machine 43
1) Overview: Adopting leading and Wuxi JACK patent technology of melt thru butt welding, which is kind of fully penetration welding with effect of single side welding and double side forming, this Flat Butt Welding Machine fulfils plate flat butt joint purpose: Just load on two pieces of metal plates for joint onto input conveyor, and without any other flipping job involved, by means of one time plates going thru this machine, customer get finished joint plate with superior quality/ high efficiency and safe operation;
2) Main Benefits: With introduction of Steel Plate Joint Welding Machine, the great Improvement on sheet metal joint can be summarized mainly at four key areas of PQVC: People Safety/ Quality / Velocity / Cost, which is acquired with much safer, simpler and streamline process steps, stable and excellent butt welding quality:
 

1. People and Equipment Safety from Steel Plate Joint Welding Machine:

1) Plates Flip: Removing potential risk of steel plate bump and smash during its 180° flipping with traveling crane, at the completion of front face butt welding, and before the 2nd time reverse side butt welding; Customers do not need to fret over risky and time consuming task of metal plates handling;
2) Plates Send: Joint plates send in and out of operating zone is carried out with automatic conveyors roller tables, removing involved manual operation;
3) Equipment Tool Protection: Also, potential risk on damaging machine during flipping the large and heavy joint plates, is removed;

2. Quality: Perfect Effect of Sheet Metal Joint from Steel Plate Butt Joining Welding Machine:

1) Butt Welding Seam: Strength of finished butt welding seam on joint plate is higher than that of base metal. This has been validated from tensile test on finished test piece. Because of water cooling copper pads at reverse side of joint steel plates, the butt joint welding seam formed at reverse side of workpiece also has good finish and strong strength;
2) Appearance of butt welding seam has good effect on both sides of joint plate: Broad cover face/ Small welding toe size/ Smooth surface;
3) Front side Finished joint steel plate and butt welding seam, fabricated from Wuxi JACK steel plate Flat Butt Welding Machine: (Fig.1)
Butt welding current/ voltage / butt welding speed are marked on test piece, which has been validated:
Fig1 Steel Plate Flat Butt Welding Machine 18
4) Rear side of joint plate and butt welding seam: (Fig.2)
 
Fig2 Steel Plate Flat Butt Welding Machine 80

3. Velocity: 2.5 Times Productivity Raised with Steel Plate Flat Butt Welding Machine:

1) The total CT (Cycle time) on plate joint operation can be reduced to 40% of original level, which equals to 2.5 times efficiency raise;
2) Such productivity raise is mainly acquired from:
a) Original 2 times butt welding on both sides of joint plates, is reduced to 1 time only;
b) Remove the step of half joint plates 180° flip;

4. Cost Reduction on Sheet Metal Joint from Steel Plate Butt Joining Welding Machine:

1) Variable Labor Cost Reduction: From 2 operators to 1 operator to fulfil the task;
2) Variable Manufacturing Cost Reduction:
a) From 2 times both sides butt welding to 1 time single side;
b) Removing carbon gouging and workpiece flipping in the middle;
3) Period Utility Cost Reduction: Remove equipment for welding groove cut out, and travel crane for workpiece flipping;
4) Purchase Single set of Plate Joint Welding Machine to get function of two Machines:
This steel plate Flat Butt Welding Machine has triple cutting torch. For welding groove cut, it can take place of Flame Triple Cutting Machine, or Edge Milling Machine. So, the corresponding machine purchase budget and workshop land occupation can also be saved.

Design Wuxi JACK Sheet Metal Steel Plate Butt Joining Welding Machine

A. General Layout of Steel Plate Joint Welding Machine:

1 Steel Plate Flat Butt Welding Machine 72

1. Steel Plate Flow in Steel Plate Flat Butt Welding Machine:

1) This is demonstrated in above print: Majorly is from left to right (red color arrow). To save operating time, the 2nd piece of plate can also be loaded onto output roller table, from right to left (dark blue color arrow);
2) Such material flow can also be identified with different length of output roller tables at right side of machine main frame, that it is 2 times length that of input roller tables at left side;
2. Oxygen fuel flame triple cutting system is installed at left side of mechanical main frame gantry, the inlet side;
3. Melt-thru butt welding system is installed at right side of main frame gantry, the outlet side.

B. Mechanical Main Frame of Steel Plate Flat Butt Welding Machine:

2 Steel Plate Flat Butt Welding Machine 27
The above 2nd design drawing gives detailed structure on mechanical main frame of machine:
1. Mechanical main frame has structure of stationary box gantry beam, with its both sides installed with function groups;

2. Two Core Function Units in Steel Plate Butt Joining Welding Machine:

1) Flame triple cutting torch system and melt-thru butt welding torch complex are assembled onto front and rear both sides of horizontal beams respectively;
2) Movement of the 2 function units are guided with heavy duty precise linear guiderail, and transmitted with rack. Moving speed is controlled with A.C. inverter, fulfilling triple cut and butt welding respectively. This fully guarantees smooth and precise running of working unit carriages:
3) Motor drive function units on horizontal beam: (Fig.3)
Fig3 Steel Plate Flat Butt Welding Machine 41 IMG_4763

3. Melt-Thru Butt Welding Worktable of Steel Plate Joint Welding Machine:

1) This working section is an individual standing bench, isolated from machine mechanical main frame. After machine installation, exact position of welding table should be accurately managed, so as to make sure that:
2) For successfully carrying out melt-thru butt welding, centerline of copper cushion should be exactly beneath welding torch tip;
3) This is also illustrated in the above design drawing: Side view on mechanical main frame of machine;

C. Operation Energy Source in Steel Plate Flat Butt Welding Machine:

MP series steel Plate Joint Welding Machine is a sophisticated equipment, integrating electricity/ hydraulic cylinder/ Oxygen Acetylene cutting gas, and circulating water:

1. Electric Control Cycloidal A.C. Motor in Steel Plate Butt Joining Welding Machine:

1) Sheet metal feeding and transport on input and output conveyors;
2) Butt welding power supply management;
3) Leftward and rightward horizontal movement of butt welding torch and flame triple cutting torch;
4) Circulating on cooling water in the loop of water tank and copper pad;

2. Oxygen Acetylene Thermal Cutting Gas in Steel Plate Flat Butt Welding Machine:

There is gas supply panel at terminal of incoming side of gantry platform, with three passages of:
1) Preheating Oxygen 0.5~ 1.0 MPa;
2) Cutting Oxygen 1.0~ 1.2MPa;
3) Thermal cutting gas Acetylene or Propane, 0.25 MPa;
3. Hydraulic Oil Cylinder and Pump Station: Steel plates are clamped firmly onto work bench copper pads, during melt-thru butt welding operation. Constant pressure is 8 MPa;
4. Cooling Water Circulating Circuit: This unit is for heat dissipation during large current Melt-thru SAW butt welding. Cooling water run through blue pipes inside copper pads;
D. Typical overall arrangement of Wuxi JACK Steel Plate Flat Butt Welding Machine is demonstrated in the above photos.

Operating Tips on Wuxi JACK Steel Plate Flat Butt Welding Machine:

A. Oxygen Fuel Triple Flame Cutting in Steel Plate Butt Joining Welding Machine:
 

The above 1st and 2nd Photos:
1. For Steel Plate with Thickness Less Than 15mm:
1) Sheet metal does not need cutting welding groove ahead of time;
2) Just leave a gap of 2-3mm between the 2 pieces of joint plates, and carry out butt welding directly;
2. For 15mm to 28mm Thickness Plates:
1) Straight and slant edge beveling can be implemented simultaneously in the steel Plate Joint Welding Machine;
2) This means, one time flame triple cutting can complete straight and slant grooving together on steel plates;
3. For 28mm to 40mm Thickness Plates:
To acquire eligible welding groove on edges of sheet metal:
1) First implement on straight edge cutting;
2) Recede flame cutting torch, and tilt it 150°;
3) Finally cut slant edge on sheet metal steel plate;
 

B. Melt-Thru Butt Welding in Steel Plate Joint Welding Machine:

The above 3rd and 4th Photos:

1. SAW Welding Flux Deposition in Steel Plate Flat Butt Welding Machine:

1) The 3rd photo: For successfully implementing on melt-thru butt welding (One side welding, and both sides welding seam formation), double layers of welding flux need to be deposited;
2) Before Melt-thru Butt Welding:
a) The top layer welding flux should be deposited on top surface of sheet metal. This layer of welding flux will be part of generated butt welding seam. So, it has much more consumption than bottom layers of welding flux, around 10 times difference.
b) The bottom layer welding flux should be deposited on top surface of copper pads, right beneath bottom surface of sheet metal. Its main purpose is to isolate joint plates and copper pads, of low consumption;
3) Model of welding flux recommended for Chinese customers are FCB-1R and FCB-1 respectively;

 

2. Process Control Parameters of Melt-thru Welding in Steel Plate Flat Butt Welding Machine:

Take 8mm to 20mm thickness range carbon steel plate as example, the critical process control parameters for single side welding and both sides completion include:
1) 680~ 760A welding current;
2) 35~ 37V welding voltage;
3) 420 ~ 585 mm/min. continuously adjustable welding speed;
4) 1 ~ 2.5mm butt welding clearance;
5) 0°~ 20° welding torch angle;
6) 0~ 4mm welding edge blunt side size;
3. The above 4th Photo: Finished test piece joint plate, fabricated from Wuxi JACK MP25 Steel Plate Flat Butt Welding Machine. There are validated process control parameters chalk marked on the sample piece.

Sheet Metal Transportation and Positioning in Wuxi JACK Steel Plate Flat Butt Welding Machine:

Significance: The smooth transportation/ accurate positioning/ reliable clamping of joint plates are preconditions on successful running:

A. Safely and Reliably Send Sheet Metal forward in Steel Plate Joint Welding Machine:

1. Transportation Reliability Assurance: (The above 1st Photo)
1) There are alignment rollers installed along input and output conveyors;
2) At one side of roller tables, there are manual adjust leadscrews, being installed in regular intervals, serving as reference on long plates alignment;
3) At opposing side of roller tables, there are oil cylinders, also distributed in the same interval, perfectly aiming on the other side leadscrew, for pushing and adjusting linearity of plates, if there exist slant placement of plates;
4) This can fully guarantee correct position of sheet metal during its sending forward, especially completed joint steel plate with long length;


2. Acting Unit (The above 2nd Photo):
Sending forward steel plates through mechanical main frame of Steel Plate Butt Joining Welding Machine, is fulfilled with 2 pieces of transmission rollers, which are driven with A.C. cycloidal motor;


3. Copper Pads Height Management in Steel Plate Butt Joining Welding Machine:
 

The above 3rd photo:
1) Top surface of copper cushions should be flush with top surface of input/ output roller tables. There is limit switch on copper pads elevation unit, applicable for different thickness of steel plates;
2) Besides, there is interlock between height of copper cushion and conveyors: If top surface of copper pads is higher than top surface of roller tables, conveyors will not work;

 

4. Working Steps Logic Management in Steel Plate Flat Butt Welding Machine:

The above 4th Photo:
1) There is also interlock between function units (Flame triple cutting torch/ welding complex) and input/ output conveyors:
2) Flame triple cutting and melt-thru welding will not in force simultaneously;
3) If either function group is in operation, steel plates can not be moved forward or backward on roller tables of conveyors.

B. Positioning and Clamping Steel Plates into Butt Welding Table of Steel Plate Butt Joining Welding Machine:

1. Locating Steel Plates into Butt Welding Bench of Steel Plate Joint Welding Machine:

The above 1st Photo:
Where: During melt-thru butt welding, steel plates are pressed firmly onto copper cushion array; Here copper cushion has 2 functions:
1) The bottom layer welding flux on copper pads holds on the 2 pieces of steel plates;
2) Butt welding seam formation: Copper pads help on melt-thru butt welding come into being. With double layers of welding flux, together with cooling water heat dissipation tubes going through inside copper cushion;
3) Butt welding circuit earthen: The grounding cables of butt welding are connected onto press blocks of copper pads directly, guaranteeing on reliable grounding of welding cables;


2. Controlling Vertical Position of Copper Pad in Steel Plate Flat Butt Welding Machine:
 

The above 2nd Photo:
1) When not in butt welding, copper blocks are lowered down to its original bottom position. This can also provide sufficient space for steel plates send in;
2) After steel plates are sent to butt welding table, copper blocks will be lifted up under worm gear motor drive;
3) To cater on different thickness of sheet metal, there are top and bottom limit switches installed along vertical stroke of copper pads;

 

3. Fitting Up Copper Blocks into Plate Joint Welding Machine:

The above 3rd Photo: You can identify the blue color water tubes that were about to be inserted into and pulled through the entire length of copper cushions, by way of lateral through holes;

 

4. Hydraulic Drive Clamp Blocks in Steel Plate Butt Joining Welding Machine:

The above 4th Photo:
1) During melt-thru butt welding, steel plates will be laid right above copper blocks;
2) Firmly clamping steel plates is secured with black color blocks, which are distributed in regular interval along the entire length of copper pads (Butt welding work table);
3) Heavy drive force: These black pressing blocks are driven with 2 arrays of oil cylinders, which are installed inside V slot of welding table, and swing 0° ~ 90° in phase, to clamp on steel plates along its entire welding seam length.

Welding Torch Position Control in Wuxi JACK Steel Plate Butt Joining Welding Machine

Significance: Precise position of welding torch directly determines on performance level of melt-thru butt welding:

1. Managing on Height of Butt Welding Torch in Steel Plate Joint Welding Machine:

The above 1st Photo:
According to thickness of joint sheet metal, welding torch elevation is fulfilled in 2 stages:
1) First: High speed descends under motor drive;
2) Second: Precisely adjust in inching mode along precise cross slide. This is accomplished with manual control;

 

2. Precisely Trace on Butt Welding Seam in Steel Plate Flat Butt Welding Machine:

The above 2nd Photo:
1) In the process of melt-thru butt welding, there is a laser light spot, moving ahead of welding torch tip:
2) This moving red color laser spot is for indicating on correct position of welding seam, to guide on welding torch movement, and help operator checking on proper trace of butt welding torch:
a) If laser light spot falls perfectly onto butt welding seam, this means welding torch moves in correct path;
b) If laser light spot deviates from butt welding seam, this means welding torch should be adjusted in reverse direction;

 

3. Melt Thru Butt Welding Supplementary Unit in Steel Plate Joint Welding Machine:

The above 3rd Photo:
1) The laser tracking projector and its white color pushbutton;
2) The welding wire feeder and its managing knacks, for selecting on proper diameter of welding wire;
3) The welding wire straining condition modulating unit;
4) The welding flux conveying and recycling tubes;
5) Work lamp that illuminates on butt welding zone, deep in V slot of welding bench;

 

4. Overall View on Melt-thru Welding Carried Out in Steel Plate Flat Butt Welding Machine:

The above 4th Photo:
Dynamic coordination of all the above introduced working elements during operation.

Steel Plate Flat Butt Joint Welding Machine
01

Steel Plate Butt Joining Welding Machine
02

Steel Plate Butt Joint Welding Machine
03

FAQ on Wuxi JACK Steel Plate Flat Butt Welding Machine

  • Q What does Product Name “Steel Plate Flat Butt Welding Machine” Refer to? And Its Usage for Customers?

    A
    1. 1) Because 2 pieces of raw material: Sheet metal, will be joint into an integral larger and longer piece, in the form of “butt welding” in 180° connection flat position. This is machine name implies;
    2. 2) Benefitting from this challenging task, customers can acquire larger size of sheet metal, from smaller ones;
    3. 3) Majority conditions, customers want to get longer sheet metal from shorter pieces.

  • Q What are Technical Superiorities of Wuxi JACK Steel Plate Butt Joining Welding Machine?

    A
    1. 1) Patent Technology Melt-Thru: This means only Wuxi JACK has capability to deliver stable and high standard butt welding performance for customers. “Butt welding” means one side welding on the 2 pieces of joint steel plate, and welding seam will be formed in strong intensity with fully penetration;
    2. 2) Multi-Functional Arrangement: For workpiece thickness from 15mm to 40mm, 0°~ 45° angle Y shape groove should be beveled ahead of time before fully penetration welding. In Wuxi JACK machine, Oxygen fuel thermal triple cutting unit is equipped, thus helps customers saving investment on specific beveling equipment.

  • Q Why Investment on Wuxi JACK Steel Plate Butt Joining Welding Machine Can Bring Great Financial Benefit for Customers?

    A By introducing Wuxi JACK Flat Butt Welding Machine, customers can:
    1. 1) Reducing number of operators on plate joint job;
    2. 2) Remove potential safety risk on personnel and equipment;
    3. 3) Improve production efficiency 2.5 times;
    4. 4) Acquire consistent controllable plate butt joining effect


  • Q What are General Steps in Operating Steel Plate Flat Butt Welding Machine?

    A In a nutshell, for delivering satisfactory joint plate effect, you need to complete the basic steps of:
    1. 1) Material Handling in Steel Plate Joint Welding Machine:
    This includes:
    1. a) Loading on two pieces of metal plates onto input / output conveyor roller table;
    2. b) Loading finished joint plate off output conveyor;
    1. 2) Alignment on Metal Plates in Flat Butt Welding Machine:
    1. a) This is critical for guaranteeing eligible melt thru butt welding quality;
    2. b) It includes aligning two pieces of metal plates along its length direction, so that lateral side of the two metal plates are collinear;
    3. c) And aligning width side of metal plates, for joint against centerline of copper pads;
    1. 3) Flame Triple Cutting: Properly setting pressure/ flame of Oxygen and cutting gas, and angle of triple cutting torches;
    2. 4) Melt thru Butt Welding: This is “Core of the core” in operating the Flat Butt Welding Machine: Welding current/ welding voltage/ wire feeding speed.

  • Q How to Make Preparation on Running Steel Plate Joint Welding Machine?

    A
    1. 1) Operator should be familiar with all the buttons/ selection switches of machine;
    2. 2) Make sure all components/ Subassemblies are in normal state for running;
    3. 3) Modulate process parameters of triple cutting/ butt welding;
    4. 4) Switch on supply of preheating oxygen/ cutting oxygen/ acetylene or propane and adjust its pressure based on thickness and chamfer type of the workpieces:
    5. 5) Start on water cooling system for copper pads, and adjust water pressure (0.2~ 0.4 MPa)

  • Q How to Operate on Steel Plate Flat Butt Welding Machine? Is it a difficult Task?

    A
    1. 1) Operation on Wuxi JACK steel Plate Joint Welding Machine is easy, convenient, intuitive. With advanced technique of HMI (Human machine interface), operator just need to input process parameters on butt welding, by means of touch screen;
    2. 2) Butt welding operation is managed with welding power supply control console;
    3. 3) Meanwhile, operator should command on skill: Adjusting flame triple cutting,  experience/ knowledge to judge on butt welding operation.

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B. Operation Principle of 90° and 180°:  Manipulator Quantity/ Work Zone of 180°/ Operation Mode of 180°
C. Composition and Operation of 90°/ 180°  : Main Units / Major Working Steps
D. Strong Points of Wuxi JACK 90°/ 180° : Cables and oil pipes  / Flexible Operation / Flipping Angle Precision Control/ Ingenious Design
E. Put into Use on 90°/ 180° : Installation/  Application Form/ Operation Form
F. Technical Parameters of 90°/ 180°
 
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