1. Similar to Special Made Welding Pipe Rotator, Tailor Made Welding Pipe Rotator is developed on the basis of standard Welding Pipe Rotator, and make alteration on structure and configuration of welding roller bed and welding turning roller to solve certain problems encountered in daily use;
1) How to weld various types of pipe flange?
2) How to joint 2 pieces of tube with different diameter?
3) How to get the best degree of precision control on welding turning roller?
4) How to weld working parts with wide range of length?...
5) These are all the applicating cases for Tailor Made Welding Rotator;
3. Just as its name implies, Tailor Made Welding Pipe Rotator is designed and manufactured in personalized way.
At Wuxi JACK, we always strive on finding the most fitting solution of products for customer, especially the wide variety of welding roller bed:
1) Standard Welding Pipe Rotator has the best selling price and the shortest delivery time for customers, which are crucial factors to be taken during purchase of welding equipment, including welding roller bed. So, every time we talk with customer, standard Welding Pipe Rotator is always our first priority;
2) Only when the standard and general purpose Welding Pipe Rotator can not meet applicating demand from customers, this is the time special made and tailor made Welding Rotator come to the front stage;
a) Every case of tailor made Welding Roller Bed is developed on the basis of universal welding roller bed, which means even with different exterior appearance, the internal working theory of tailor made Welding Rotator is inherited from that of standard type;
b) This helps customer accommodating the tailor made welding roller bed into their current existing Welding Pipe Rotator more easily;
a) Every application case of tailor made welding turning roller differs from case to case: We produce the personalized tailor made Welding Rotator aiming at unique request from customer;
b) This is the reason that, developing and manufacturing cost of tailor made Welding Rotator is higher than that of standard welding roller bed. Correspondingly, the value chain lead time of tailor made Welding Pipe Rotator is also longer;
1) In the past decades, Wuxi JACK has designed and produced series of special made Welding Pipe Rotator and tailor made Welding Rotator for customers both in China and overseas market. With reference to our strong technical team and superior production capability, different types of tailor made welding turning roller have been produced at Wuxi JACK facility;
2) If you have interest, please check products “HGK Down Pressure type Leadscrew Adjustable Welding Pipe Rotator”, “Integrated Function Integral Tilting Structure Tailor Made Welding Rotator”, or “HGK Professional Leadscrew Adjustable Tailor Made Welding Rotator”;
3) In these special made welding roller bed, we upgrade the mechanical system structure of welding roller bed, and or introduce traveling motion into Welding Roller Bed, to help customer utilizing their Welding Pipe Rotator more efficiently;
4) If you want to have information on general introduction on Welding Pipe Rotator as a product group, and the proper way of Welding Pipe Rotator in Use, please check the corresponding pages.
1) As you can check from the right hand photos, this refers to Welding Pipe Rotator with its welding roller bed installed with A.C. motor, so that the welding roller bed and welding turning roller can travel along rails during working;
2) All the three types of standard Welding Pipe Rotator: HGZ series Self adjustable, HGK series Leadscrew adjustable, and HLK series Bolt adjustable welding roller bed can all be equipped with traveling ability.
1) With welding roller bed becoming capable of traveling, the Welding Pipe Rotator is gained with more degree of freedom. This helps the Welding Pipe Rotator welding wider range of workpiece length;
2) Besides, in a workshop with various working station, traveling Welding Rotator can be adjusted its position more easily, making dynamic balance and optimum working positions layout in every minute.
1) The traveling motion in Welding Pipe Rotator can be either realized on workshop floor directly, along the long and adjustable stroke of rails, which is the majority form of traveling Welding Rotator;
2) Or on custom made platform with limited fixed stroke for welding roller bed. This is specifically applied for certain types of workpieces;
3) The right hand photos show both types of traveling Welding Rotator.
1) In practical application of Traveling Welding Rotator, traveling function of welding roller bed may be integrated with other special functions, such as anti drifting Welding Pipe Rotator, or Fixture type Welding Pipe Rotator;
2) As example, please check product HGZ Electric General Purpose Self Adjustable Traveling Welding Rotator, and HGK Movable Welding Roller Bed Leadscrew Adjusting Traveling Welding Rotator, or Automatic HLK series Bolt Adjusting Traveling Welding Rotator.
The only exception with traveling Welding Rotator is its movable welding roller bed. Please check page of Welding Pipe Rotator, or Conventional and Standard Welding Pipe Rotator for detailed parameters.
1) In practical application of Welding Pipe Rotator, aside from all types of standard welding roller bed we discussed before, there is a kind of welding turning roller, which have obvious different outlook and also way of working;
2) The starting point we design and manufacture these disparate Welding Pipe Rotator, is for making niche product which can not get the optimum fabrication outcome, on the conventional welding roller bed. And this is the time we produce tailor made Welding Pipe Rotator for client.
In the tailor made Welding Rotator shown in the left hand photos, the welding roller bed has three degrees of freedom:
1) The 0°~45° tilting of the entire set of welding roller bed;
2) The 0°~360° rotation of welding turning roller;
3) The forward and backward manual movement of welding roller bed, catering for varied length of workpiece.
1) This set of tailor made Welding Rotator is used for fabricating the workpieces as below, various structures of pipe branches and flanges;
2) In conventional Welding Pipe Rotator, it is really hard to get ideal welding position for fabricating such kind of workpiece. So, we develop this tailor made welding roller bed for making fabrication on such niche use;
3) If you are interested, please check the product section of “Integrated Function Integral Tilting Structure Tailor Made Welding Rotator”.
Due to its uniqueness case by case, there is no common technical parameters with tailor made Welding Rotator.
a) A group of 2Ton HGK leadscrew adjustable Welding Pipe Rotator;
b) Traveling function welding roller bed along the rails;
c) Fixture installed on the follower section welding roller bed, hence its name of fixture type Welding Pipe Rotator got from;
2) This kind of Fixture type tailor made Welding Rotator is applied for butt joint on 2 pieces of working parts with different diameters, in the varied length with the support from welding turning roller;
3) For detail, please check product “HGK Professional Tailor Made Leadscrew Adjustable Welding Pipe Rotator”;
4) Design sketch of this type of Fixture type special made Welding Pipe Rotator please see the right hand illustration.
Technical parameters of such fixture type tailor made Welding Rotator depends on specific design.
1) Or Roller Strap Cladding Machine for hard facing on cylinder parts;
2) Or Large Pipe Internal Longitudinal Welding Machine for oil gas pipe construction;
3) Or Longitudinal Seam Welding machine for welding long and thin pipes;
1) The related equipment include Custom made Circumferential Welding Machine for pipe flange;
2) Or Tailor Made Circumferential Welding Machine for small flange;
3) Or Special Made Circumferential Welding Machine for small cylinder body;
The related equipment include High Precision Portable Special Made Welding Positioner for small.
The design sketches on HGZ self adjustable Welding Pipe Rotator, HGK leadscrew adjustable Welding Pipe Rotator, and HLK bolt adjustable Welding Pipe Rotator are listed at right hand in sequence. And there is an illustration on main units of the HGK leadscrew adjustable welding roller bed.
As you can check from these sketches and photos, in a set of whatever type of Welding Pipe Rotator, the requisite working cells are: