Welding Roller Bed

Tailor Made Welding Rotator from Wuxi JACK, 

the Customized Solution for Customer!

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Division Rule on Tailor Made Welding Rotator:

 

1. Similar to Special Made Welding Pipe Rotator, Tailor Made Welding Pipe Rotator is developed on the basis of standard Welding Pipe Rotator, and make alteration on structure and configuration of welding roller bed and welding turning roller to solve certain problems encountered in daily use;

2. For example, how to fulfil below tasks when using Welding Pipe Rotator:

1) How to weld various types of pipe flange?
2) How to joint 2 pieces of tube with different diameter?
3) How to get the best degree of precision control on welding turning roller?
4) How to weld working parts with wide range of length?...
5) These are all the applicating cases for Tailor Made Welding Rotator;
3. Just as its name implies, Tailor Made Welding Pipe Rotator is designed and manufactured in personalized way.

4. Below is a set of Tailor Made Welding Rotator produced by Wuxi JACK. 

Welding Rotator 17- IMG_0749
 

 

Examples of Tailor Made Welding Pipe Rotator Delivered from Wuxi JACK

The Position of Developing Tailor Made Welding Rotator at Wuxi JACK

The Tailor Made Welding Rotator Case by Case at Wuxi JACK:

When does Wuxi JACK Design and Produce Tailor made Welding Pipe Rotator for Customer?

 

1. Ideology at Wuxi JACK on Developing Products including Welding Pipe Rotator:

At Wuxi JACK, we always strive on finding the most fitting solution of products for customer, especially the wide variety of welding roller bed:
1) Standard Welding Pipe Rotator has the best selling price and the shortest delivery time for customers, which are crucial factors to be taken during purchase of welding equipment, including welding roller bed. So, every time we talk with customer, standard Welding Pipe Rotator is always our first priority;
2) Only when the standard and general purpose Welding Pipe Rotator can not meet applicating demand from customers, this is the time special made and tailor made Welding Rotator come to the front stage;

 

2. There are Two Features that can be Attributed to Tailor Made Welding Rotator and Welding Turning Roller:

1) The First Feature of Tailor Made Welding Pipe Rotator:

a) Every case of tailor made Welding Roller Bed is developed on the basis of universal welding roller bed, which means even with different exterior appearance, the internal working theory of tailor made Welding Rotator is inherited from that of standard type;
b) This helps customer accommodating the tailor made welding roller bed into their current existing Welding Pipe Rotator more easily;

2) The Second Feature of Tailor Made Welding Pipe Rotator:

a) Every application case of tailor made welding turning roller differs from case to case: We produce the personalized tailor made Welding Rotator aiming at unique request from customer;
b) This is the reason that, developing and manufacturing cost of tailor made Welding Rotator is higher than that of standard welding roller bed. Correspondingly, the value chain lead time of tailor made Welding Pipe Rotator is also longer;

 

3. The Position of Special Made Welding Pipe Rotator and Tailor made Welding Rotator at Wuxi JACK:

1) In the past decades, Wuxi JACK has designed and produced series of special made Welding Pipe Rotator and tailor made Welding Rotator for customers both in China and overseas market. With reference to our strong technical team and superior production capability, different types of tailor made welding turning roller have been produced at Wuxi JACK facility;
2) If you have interest, please check products “HGK Down Pressure type Leadscrew Adjustable Welding Pipe Rotator”, “Integrated Function Integral Tilting Structure Tailor Made Welding Rotator”, or “HGK Professional Leadscrew Adjustable Tailor Made Welding Rotator”;
3) In these special made welding roller bed, we upgrade the mechanical system structure of welding roller bed, and or introduce traveling motion into Welding Roller Bed, to help customer utilizing their Welding Pipe Rotator more efficiently;
4) If you want to have information on general introduction on Welding Pipe Rotator as a product group, and the proper way of Welding Pipe Rotator in Use, please check the corresponding pages.

Working Video of Welding Pipe Rotator

Idler Welding Roller Bed Trial of HGK60 Leadscrew Adjust Traveling Welding Rotator by Wuxi JACK

Welding Turning Roller Center Distance Adjustment in HGK60 Leadscrew Adjust Welding Pipe Rotator by Wuxi JACK

Welding Pipe RotatorMovement Trial in HGK60 Leadscrew Adjust Welding Pipe Rotator

The 4 Examples of Tailor Made Welding Rotator Delivered from Wuxi JACK

Navigation Bar on Examples of "Tailor Made Welding Pipe Rotator"

1. Traveling Welding Rotator:

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1. What is Traveling Welding Rotator with Movable Welding Roller Bed:

1) As you can check from the right hand photos, this refers to Welding Pipe Rotator with its welding roller bed installed with A.C. motor, so that the welding roller bed and welding turning roller can travel along rails during working;
2) All the three types of standard Welding Pipe Rotator: HGZ series Self adjustable, HGK series Leadscrew adjustable, and HLK series Bolt adjustable welding roller bed can all be equipped with traveling ability.


2. The Usage of Traveling Welding Rotator:

1) With welding roller bed becoming capable of traveling, the Welding Pipe Rotator is gained with more degree of freedom. This helps the Welding Pipe Rotator welding wider range of workpiece length;
2) Besides, in a workshop with various working station, traveling Welding Rotator can be adjusted its position more easily, making dynamic balance and optimum working positions layout in every minute.

 

 

3. The Classification of Traveling Welding Rotator:

1) The traveling motion in Welding Pipe Rotator can be either realized on workshop floor directly, along the long and adjustable stroke of rails, which is the majority form of traveling Welding Rotator;
2) Or on custom made platform with limited fixed stroke for welding roller bed. This is specifically applied for certain types of workpieces;

3) The right hand photos show both types of traveling Welding Rotator.


4. Application of Traveling Welding Rotator:

1) In practical application of Traveling Welding Rotator, traveling function of welding roller bed may be integrated with other special functions, such as anti drifting Welding Pipe Rotator, or Fixture type Welding Pipe Rotator;
2) As example, please check product HGZ Electric General Purpose Self Adjustable Traveling Welding Rotator, and HGK Movable Welding Roller Bed Leadscrew Adjusting Traveling Welding Rotator, or Automatic HLK series Bolt Adjusting Traveling Welding Rotator.

 

5. Technical Parameters of Traveling Welding Rotator with Movable Welding Roller Bed:

The only exception with traveling Welding Rotator is its movable welding roller bed. Please check page of Welding Pipe Rotator, or Conventional and Standard Welding Pipe Rotator for detailed parameters.

2. Integral Tilting Welding Pipe Rotator:

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1. Why and When We Talk about Such Tailor made Welding Roller Bed?

1) In practical application of Welding Pipe Rotator, aside from all types of standard welding roller bed we discussed before, there is a kind of welding turning roller, which have obvious different outlook and also way of working;
2) The starting point we design and manufacture these disparate Welding Pipe Rotator, is for making niche product which can not get the optimum fabrication outcome, on the conventional welding roller bed. And this is the time we produce tailor made Welding Pipe Rotator for client.


2. What is the Working Way of Integral Tilting Tailor made Welding Rotator?

In the tailor made Welding Rotator shown in the left hand photos, the welding roller bed has three degrees of freedom:
1) The 0°~45° tilting of the entire set of welding roller bed;
2) The 0°~360° rotation of welding turning roller;
3) The forward and backward manual movement of welding roller bed, catering for varied length of workpiece.


3. What is the Applicable Workpiece for this Tailor made Welding Roller Bed?

1) This set of tailor made Welding Rotator is used for fabricating the workpieces as below, various structures of pipe branches and flanges; 

Fig1 Welding Rotator

2) In conventional Welding Pipe Rotator, it is really hard to get ideal welding position for fabricating such kind of workpiece. So, we develop this tailor made welding roller bed for making fabrication on such niche use;
3) If you are interested, please check the product section of “Integrated Function Integral Tilting Structure Tailor Made Welding Rotator”.

 

4. Technical Parameters of Special Made Welding Pipe Rotator:

Due to its uniqueness case by case, there is no common technical parameters with tailor made Welding Rotator.

3. Fixture type Tailor Made Welding Rotator:

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1. The Characteristic of Fixture type Tailor Made Welding Rotator and its Usage:

 

1) As you can observe from the right hand photos, this Fixture type tailor made Welding Pipe Rotator is combined with:

a) A group of 2Ton HGK leadscrew adjustable Welding Pipe Rotator;
b) Traveling function welding roller bed along the rails;
c) Fixture installed on the follower section welding roller bed, hence its name of fixture type Welding Pipe Rotator got from;
2) This kind of Fixture type tailor made Welding Rotator is applied for butt joint on 2 pieces of working parts with different diameters, in the varied length with the support from welding turning roller;
3) For detail, please check product “HGK Professional Tailor Made Leadscrew Adjustable Welding Pipe Rotator”;
4) Design sketch of this type of Fixture type special made Welding Pipe Rotator please see the right hand illustration.


2. Technical Parameters of Fixture type Tailor Made Welding Pipe Rotator

Technical parameters of such fixture type tailor made Welding Rotator depends on specific design.

4. High Precision Leadscrew Adjusting Tailor Made Welding Rotator:

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1. Please check the left hand photo. There is a kind of high precision type leadscrew adjusting Welding Pipe Rotator, which, by means of the ingenious design 6 edge rod, get the perfect in phase running of its 2 pieces of welding turning roller in every set of welding roller bed;
2. The introduction on this tailor made Welding Pipe Rotator please check product HGK High Precision Special Made Leadscrew Adjustable Welding Pipe Rotator.

 

3. Technical parameters of this high precision Welding Pipe Rotator please check below.

High Precision Welding Rotator

Related Equipment with Tailor Made Welding Rotator

1.  The Traveling Welding Rotator works with Welding Manipulator for processing varied length of working parts:
 

1) Or Roller Strap Cladding Machine for hard facing on cylinder parts;
2) Or Large Pipe Internal Longitudinal Welding Machine for oil gas pipe construction;
3) Or Longitudinal Seam Welding machine for welding long and thin pipes;


2. The tilting type Welding Pipe Rotator can be used for fabricating special shape working parts, such as pipe flange:

1) The related equipment include Custom made Circumferential Welding Machine for pipe flange;
2) Or Tailor Made Circumferential Welding Machine for small flange;
3) Or Special Made Circumferential Welding Machine for small cylinder body;


3. The Fixture type Welding Pipe Rotator can be used for fabricating long length varying cross section workpiece, such as lamp post:

1) The related equipment include LHG Lamp Post Gantry Welding Machine for electric light pole;
2) Or Special Made Gantry Frame Welding Machine for Lab Use;

 

4. The high precision Welding Pipe Rotator can be used for making small pipes:

The related equipment include High Precision Portable Special Made Welding Positioner for small.

Welding Pipe Rotator
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Welding Roller Bed
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Welding Rotator
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The Design of Welding Pipe Rotator

Although this page is for the topic of tailor made Welding Rotator, as we mentioned at the beginning, special made and tailor made welding roller bed are originated from standard Welding Pipe Rotator. So, let us review the working principle of conventional welding turning roller as below:

 

1. The Design on Welding Pipe Rotator:

The design sketches on HGZ self adjustable Welding Pipe Rotator, HGK leadscrew adjustable Welding Pipe Rotator, and HLK bolt adjustable Welding Pipe Rotator are listed at right hand in sequence. And there is an illustration on main units of the HGK leadscrew adjustable welding roller bed.

 

2. Main Units of Welding Pipe Rotator:

As you can check from these sketches and photos, in a set of whatever type of Welding Pipe Rotator, the requisite working cells are:

1) Welding Roller Bed of Welding Pipe Rotator:

a) This includes both driving type welding roller bed with motor installed, and idler type welding roller bed;
b) In a set of Welding Pipe Rotator, the quantity of follower welding roller bed depends on length of cylindrical working parts. Usually there is one to three sets of follower welding roller bed;
 

2) Welding Turning Roller of Welding Roller Bed:

Welding turning roller are installed on welding roller bed in pair and distributed in symmetry;
 

3) Manipulator on Adjusting Center Distance of Welding Turning Roller:

a) In HGZ self adjusting Welding Pipe Rotator, this manipulator is automatically acting racks;
b) In HGK leadscrew adjusting Welding Pipe Rotator, this manipulator is leadscrew and its handwheel;
c) In HLK bolt adjusting Welding Pipe Rotator, this manipulator is mounting bolts;
 

4) Motor Reducer and Transmission Mechanism of Welding Pipe Rotator:

a) This unit drives welding turning roller into revolve, for performing circumferential welding on workpiece;
b) The rotation linear velocity of welding turning roller is welding speed of working parts, which is VFD (Variable frequency drive) and displayed in digital meter, during working of the Welding Pipe Rotator;
 

5) Electric Control System and Operating Mechanism of Welding Pipe Rotator:

a) Control system of welding roller bed is relatively simple, and hence its operating panel. So, as you can find from the photos, that operating buttons, switches and display meter of welding roller bed are integrated into door of Welding Pipe Rotator control board;
b) For the purpose of easy operation, there is usually remote pendant and sometimes foot pedal switch equipped with welding roller bed of the Welding Pipe Rotator.

Wuxi JACK Welding Pipe Rotator, there is always one fitting for you!

Web Page Link with Other Wuxi JACK Products besides Welding Pipe Rotator

Other series of Products We Own besides Welding Pipe Rotator

Welding Pipe Rotator Blogs

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  • How to operate the Welding Rotator?

    Welding rotator refers to the use of the friction between the weldment and the active roller to drive the circular weldment to rotate to complete the welding of the circular weld. The welding speed can be adjusted by the rotation speed of the active roller on the welding rotator. The welding rotator Read More

  • Classification of Welding Rotator

    A welding rotator refers to a device that drives the circular and simple weldment to rotate utilizing the friction between the weldment and the active roller. Self-adjusting welding rotator The self-adjusting welding rotator is suitable for the welding of round cylinders and can be adjusted accordin Read More

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WUXI JACK TECHNOLOGY CO., LTD
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