1. Usage: Automatic H Beam Production Line, the most popular and widely used specie of Steel Structure Production Line, is an automatic equipment complex deployed into streamline, producing large size heavy duty welding T/ I / H Beam in high efficiency;
1) Is its highly automation. Benefitting from deployment of internal logistic equipment:
a) Including 45°/ 60°/ 90°/ 180° hydraulic drive Steel Overturning Rack;
b) Groups of Steel Conveyor;
2) This Automatic H Beam Steel Structure Production Line produces welding T/ I/ H Beam from raw materials of carbon steel plates, with the least degree of human intervention;
1. Technical Capability: Wuxi JACK Engineering team and production team have over two decades years of experience and accumulation in manufacturing different models of Automatic H Beam Production Line;
Ever since the year of 2009, Wuxi JACK has produced several hundred sets and groups of Automatic H Beam Steel Structure Production Line and its involved H Beam Production Equipment:
1) Automatic H Beam Production Line;
2) Semi-Automatic H Beam Production Line;
3) Individual H Beam Production Machine:
a) CNC Strip Plate Cutting Machine;
b) H Beam Assembly Machine with tack welding;
c) H Beam SAW Welding Machine;
d) H Beam Flange Straightening Machine;
e) Automatic hydraulic drive 45°/ 60°/90°/180° Steel Overturning Rack;
f) Hydraulic and motorized Steel Conveyor;
1) Banner of this page reflects HB1500 heavy duty Automatic H Beam Production Line, which was exported to Russia in 2010 from Wuxi JACK;
2) Nowadays, Automatic H Beam Steel Structure Production Line and its incorporated H Beam Production Machine produced by Wuxi JACK have been distributed across facilities of Chinese and around the globe Steel Structure Industry, helping worldwide customers building high quality welding steel structure components in highly speed consistent performance;
4. For quick review on competitive edges of HB series H Beam Steel Structure Production Line, please visit summary slides page:” Slides on Wuxi JACK H Beam Production Line”.
The Lefthand Scrolling Photos: On site performance of Wuxi JACK Automatic H Beam Production Line and Its Equipment
1) Automatic H Beam Production Line is a truly complicated complex composed of different equipment in dimensions/ Working principle/ Working pace/ Function;
2) Depending on specific configuration of Automatic H Beam Production Line, there are 7 to 10 sets of equipment, and 15~ 20 groups of Steel Overturning Rack / Steel Conveyor. How to coordinate these H Beam Production equipment working in pace, to consistently deliver T /I / H Beam from Automatic H Beam Steel Structure Production Line, tests producer capability;
1) On site deployment of Automatic H Beam Production Line involves the minimum 2700 m2 working area, to ideal level of 4800 m2;
2) Suppose any set of H Beam Production Machine breaks down, unison running of the entire Automatic H Beam Steel Structure Production Line will be affected seriously;
1) Wuxi JACK smartly solves all the above difficulties in every Steel Structure Production Line: Automatic H Beam Production Line/ BOX Beam Production Line/ T Beam Production Line;
2) Wuxi JACK Automatic H Beam Production Line reduces number of operators to the minimum level, making the facility a genuine modern workshop.
1) Below is layout plan on Wuxi JACK HB1500 series Automatic H Beam Production Line, deployed at customer workshop;
2) In sequence, there are 5 species of H Beam Production Machine in a complex of Automatic H Beam Steel Structure Production Line:
1) This equipment works the 1st working station in all kinds of Steel Structure Production Line; It is used for cutting off strip plates from carbon steel plate;
2) The strip plates will be served as flanges and web of H Beam in the next stations of H Beam Production Line;
3) CNC Strip Plate Cutting Machine is a general purpose equipment, not confined to H Beam Production Line use;
1) H Beam Assembly Machine is for fitting up flanges and web, into T Beam first and then into H Beam;
2) Meanwhile, carry out CO2 gas shielded stitch welding on the assembled T/ H Beam, to strengthen the workpiece;
1) This is what distinguishes Automatic H Beam Production Line from manual / Semi-Automatic Steel Structure Production Line;
2) By the use of Steel Overturning Rack and Steel Conveyor, raw materials flanges and web/ WIP (Work in process), and finished H Beam flow through the entire Automatic H Beam Production Line, to the optimum orientation without hinderance;
3) This guarantees highly automation of H Beam Production Line;
1) There are 4 sets of LHC model H Beam SAW Gantry Welding Machine, in an automatic H Beam Steel Structure Production Line;
2) H Beam SAW Gantry Welding Machine is for carrying out 45° fillet submerged arc welding on the assembled H Beam;
1) At the EOL (End of H Beam Production Line), this machine is for correcting the H Beam deformed flange bending up;
2) Such deformation is caused from heat input generated from SAW process of the previous station H Beam SAW Gantry Welding Machine;
a) Features: Material overturning and transfer among working stations, is fulfilled automatically: By means of 60°/ 90°/ 180° Steel Overturning Rack, and Steel Conveyor;
b) Strong Points: High automation; Safe and labor saving operation; Ideal line balance rate;
c) Weak Points: High investment; Large workshop land occupation;
a) Features: Material overturning and transfer is fulfilled by means of manual job, with tools of traveling cranes;
b) Strong Points: Saving machine purchase budget; Flexible and compact layout;
c) Weak Points: Need more operators; Relatively toilful job, need cautious operation;
1) CG series CNC Strip Plate Cutting Machine;
2) Z series H Beam Assembly Machine with Tack Welding;
3) LHC/ LHT/ LHA series H Beam Submerged Arc Gantry Welding Machine;
4) HYJ series Mechanical drive and YTJ series Hydraulic drive H Beam Flange Straightening Machine;
5) Hydraulic drive 60°/ 90°/ 180° Steel Overturning Rack;
1) Semi Automatic and Automatic H Beam Steel Structure Production Line;
a) CNC Strip Plate Cutting Machine;
b) H Beam Assembly Machine;
c) H Beam Gantry Welding Machine;
d) H Beam Flange Straightening Machine;
a) Automatic H Beam Production Line;
b) Its dedicated use Steel Overturning Rack
a) Working Style: Automatic H Beam Production Line produces welding T / H Beam with the least manual work: From CNC Plate Cutting Machine, to H Beam Assembly Machine, to H Beam Gantry Welding Machine, to H Beam Straightening Machine, every station works under automatic control;
b) Internal logistics among stations of the H Beam Production Line: WIP flipping and transferring is fulfilled with Steel Overturning Rack;
a) User Friendly Operation: With elimination of manual work, operator’s job in Automatic H Beam Production Line only involves operating on panel of each equipment, and monitoring on operating progress accordingly. No dangerous and uncomfortable manual jobs;
b) Fluent Material Flow: Without traveling crane, material flow inside the Automatic H Beam Production Line not only in automation, but also material itself can be fully protected: No bumping and falling onto conveyor and Steel Overturning Rack;
There is logic interconnection among stations of Automatic H Beam Production Line, by means of electric control system;
For deploying Automatic H Beam Production Line, the minimum eligible workshop area is 110m length by 24m; The ideal area is 200m length by 24m.
Based on the Max. web height of delivered T/ H Beam, HB series automatic H Beam Production Line has three standard models of HB1500/ HB1800/ HB2000, corresponding to max. web height 1500mm/ 1800mm/ 2000mm respectively.
Models of Automatic H Beam Production Line | HB1500/ HB1800/ HB2000 |
H Beam Max. Web Height | 1500/ 1800/ 2000 mm |
H Beam Web Thickness | 6 ~ 32 mm |
H Beam Flange Width Range | 200 ~ 800 mm |
H Beam Flange Thickness Range | 6 ~ 40 mm |
H Beam Length | 4000 ~ 15000 mm |
H Beam Max. Weight | 20 Ton |
H Beam Assembly Machine | Z15/ Z18/ Z20 with CO2 Welding, 1 set |
H Beam SAW Welding Machine | LHC, 4 sets |
H Beam Straightening Machine | HYJ-40 or HYJ-800, 1 set |
H Beam Steel Overturning Rack | 60°/ 90°/ 180° Overturning Rack |
1) Working Nature: Stationary and moving 60°/ 90°/ 180° Steel Overturning Rack are supplementary units in H Beam Production Line. It directly distinguishes automatic and semi-automatic style of Steel Structure Production Line;
2) Position and Function: These Steel Overturning Rack are deployed at H Beam Assembly Machine/ H Beam Gantry Welding Machine/ H Beam Flange Straightening Machine, for changing orientations of H Beam at different stations of automatic H Beam Production Line, fulfilling process technology of H Beam production;
3) Driving Mode: Due to necessary heavy force for flipping H Beam to different angles, all the Steel Overturning Rack in automatic H Beam Production Line are hydraulic drive.
Max. Flipping Angular Range | 60°/ 90°/ 180° |
Flipping Capacity | 20 Ton/ Group |
Min. Cross Section Size of H Beam | 200 x 300 mm |
Max. Cross Section Size of H Beam | 500 x 1000 mm |
H Beam Length for Flipping | 3000 ~ 15000 mm |
H Beam Flipping Force | Hydraulic Cylinder |
Hydraulic Motor Power | 11 kW |
Hydraulic Pump Station Pressure | 12 MPa |
Traveling Speed | 5 m/min. |
1) DX series H Beam End Face Milling Machine is usually installed following H Beam Straightening Machine, for polishing on end face of delivered H Beam, making its end face smooth and clean;