1) Automatic H Beam Production Line, as you can check from the above large photo of aerial view, is an automatic machine complex deployed in the form of streamline, for producing welding H Beam, I Beam and T Beam in fully automatic way;
2) The most distinguished feature with Automatic H Beam Production Line is its highly automation. With the support from series of internal logistic equipment, including 45°/ 60°/ 90°/ 180° Overturning Rack and Steel Conveyor, the Automatic H Beam Production Line produces welding H Beam and T Beam from raw materials of carbon steel plates, with the least degree of human intervention;
1) Wuxi JACK Engineering team and production team have over two decades years of experience and accumulation in manufacturing Automatic H Beam Production Line;
2) Ever since the year of 2000, Wuxi JACK has produced several hundred sets and groups of Automatic H Beam Production Line, H Beam Production Machine in whatever form: Not only in the way of semi-automatic and fully automatic H Beam Production Line, but also in the style of individual H Beam Production Machine, including CNC Plate Cutting Machine, H Beam Assembly Machine, H Beam Welding Machine, and H Beam Straightening Machine, as well as the preceding mentioned 45°/ 60°/90°/180° Overturning Rack and Steel Conveyor;
3) This specific group of heavy duty Automatic H Beam Production Line in the above photo was exported to Russia in 2010 by Wuxi JACK. Nowadays, Automatic H Beam Production Line and its incorporated H Beam Production Machine produced by Wuxi JACK have been distributed across facilities of Chinese Steel Structure Industry, and around the globe, helping worldwide customers building high quality welding H Beam, I Beam, and T Beam in consistent performance;
4) For quick review, please visit introduction page:” Slides on Wuxi JACK H Beam Production Line”.
1) Automatic H Beam Production Line is a truly complicated complex composed of H Beam Production Machine in different equipment dimensions, working principle, working pace, and function;
2) Depending on specific configuration of Automatic H Beam Production Line, there are 7 to 10 sets of H Beam Production Machine deployed, together with 15~ 20 groups of Overturning Rack, as well as several sets of Steel Conveyor. How to make these H Beam Production Machine working in pace, to consistently deliver T Beam and H Beam from Automatic H Beam Production Line, tests the capability of producer;
1) The on site deployment of Automatic H Beam Production Line need at least 2700 square m working area, to the ideal area of 4800 square m;
2) Suppose any one set of H Beam Production Machine breaks down, the working unison of the whole Automatic H Beam Production Line will be affected seriously;
3) So, you can imagine that how to coordinate these H Beam Production machine and equipment into an entity, working in consistent TAKT is really not an easy job for manufacturer of Automatic H Beam Production Line;
1) Wuxi JACK smartly solves all the above difficulties in every type of our steel structure machinery group: Automatic H Beam Production Line, BOX Beam Production Line, and T Beam Production Line;
2) The Automatic H Beam Production Line delivered from Wuxi JACK can reduce number of operators to the minimum level, making the facility a truly sense of modern workshop.
For cutting off strip plates from carbon steel plate;
For fitting up the strip plates into first T Beam and then H Beam, and tack weld on it;
This is what distinguishes Automatic H Beam Production Line from other equipment: Materials, work in process, and
finished product flows through the entire Automatic H Beam Production Line, to the optimum orientation without hinderance, all
these are benefited from the Overturning Rack and Steel Conveyor;
For carrying out submerged arc welding on the assembled T Beam and H Beam, so that a piece of T Beam and
H Beam comes into being of final shape;
For correcting the deformed flange bending up, which is caused from heat input generated from SAW process;
a) Automatic H Beam Production Line produces welding T Beam and H Beam in fully automatic way: From plate cutting, to H Beam assembly and CO2 welding, to H Beam SAW welding, to H Beam straightening, not only each of the working station works in automatic control;
b) But also the internal logistics among the working stations of the entire Automatic H Beam Production Line: WIP flipping and transferring is fulfilled without human intervention;
a) With the elimination of manual work as much as possible, operator’s job in Automatic H Beam Production Line only involves operating the panel of each H Beam Production Machine, and monitoring the progress of operation. The dangerous and uncomfortable manual jobs are reduced to the minimum level;
b) With the removal of traveling crane, the material flow among the entire Automatic H Beam Production Line not only do not need manual labor, but also material itself can be protected to the best degree: No bumping and falling onto conveyor and or supporting rack;
There is interconnection and link among working stations of Automatic H Beam Production Line, by means of electric control system;
For layout of Automatic H Beam Production Line, the minimum eligible area of workshop is 110m length by 24m, and the ideal area is 200m length by 24m.
Based on the largest web height of H Beam and T Beam delivered, the HB series automatic H Beam Production Line has three standard models of HB1500, HB1800, HB2000.
Models of Automatic H Beam Production Line | HB1500, HB1800, HB2000 |
H Beam Max. Web Height | 1500/ 1800/ 2000 mm |
H Beam Web Thickness | 6 ~ 32 mm |
H Beam Flange Width Range | 200 ~ 800 mm |
H Beam Flange Thickness Range | 6 ~ 40 mm |
H Beam Length | 4000 ~ 15000 mm |
H Beam Max. Weight | 20 Ton |
H Beam Assembly Machine | Z15/ Z18/ Z20 with CO2 Welding, 1 set |
H Beam SAW Welding Machine | LHC, 4 sets |
H Beam Straightening Machine | HYJ-40 or HYJ-800, 1 set |
H Beam Flipping Equipment | 60°/ 90°/ 180° Overturning Rack |
Max. Flipping Angular Range | 60°, 90°, 180° |
Flipping Capacity | 20 Ton/ Group |
Min. Cross Section Size of H Beam | 200 x 300 mm |
Max. Cross Section Size of H Beam | 500 x 1000 mm |
H Beam Length for Flipping | 3000 ~ 15000 mm |
H Beam Flipping Force | Hydraulic Cylinder |
Hydraulic Motor Power | 11 kW |
Hydraulic Pump Station Pressure | 12 MPa |
Traveling Speed | 5 m/min. |
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