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Wuxi JACK Automatic H Beam Production Line, Building Up the Magnificent Construction for Customer!

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Outline on Automatic H Beam Production Line: Purpose, Specialty and Strong Points

1. What is the Purpose and Specialty of Automatic H Beam Production Line?

1) Automatic H Beam Production Line, as you can check from the above large photo of aerial view, is an automatic machine complex deployed in the form of streamline, for producing welding H Beam, I Beam and T Beam in fully automatic way;
2) The most distinguished feature with Automatic H Beam Production Line is its highly automation. With the support from series of internal logistic equipment, including 45°/ 60°/ 90°/ 180° Overturning Rack and Steel Conveyor, the Automatic H Beam Production Line produces welding H Beam and T Beam from raw materials of carbon steel plates, with the least degree of human intervention;

2. The design sketch and physical photo of welding H Beam produced from Automatic H Beam Production Line are as below:

2- H Beam Production Line    3- H Beam Production Line

3. What are Strong Points of Wuxi JACK Automatic H Beam Production Line?

1) Wuxi JACK Engineering team and production team have over two decades years of experience and accumulation in manufacturing Automatic H Beam Production Line;
2) Ever since the year of 2000, Wuxi JACK has produced several hundred sets and groups of Automatic H Beam Production Line, H Beam Production Machine in whatever form: Not only in the way of semi-automatic and fully automatic H Beam Production Line, but also in the style of individual H Beam Production Machine, including CNC Plate Cutting Machine, H Beam Assembly Machine, H Beam Welding Machine, and H Beam Straightening Machine, as well as the preceding mentioned 45°/ 60°/90°/180° Overturning Rack and Steel Conveyor;

3) This specific group of heavy duty Automatic H Beam Production Line in the above photo was exported to Russia in 2010 by Wuxi JACK. Nowadays, Automatic H Beam Production Line and its incorporated H Beam Production Machine produced by Wuxi JACK have been distributed across facilities of Chinese Steel Structure Industry, and around the globe, helping worldwide customers building high quality welding H Beam, I Beam, and T Beam in consistent performance.

 

Wuxi JACK Automatic H Beam Production Line, Never Fails Your Expectation!

Wuxi JACK Produced Automatic H Beam Production Line Equipment:

The Finished End Facing made by Wuxi JACK End Facing Machine

1 Plate Cutting- 8- Original Plasma
2 Assembly 10- From Manual-5
3 H Beam Welding 21- LHC Column type High Precision
4 H Beam Straightening 1- YTJ- series
5- H Beam Flipping 3- 180°翻转 180°Flipping
6 Plate Cutting CIMG1874
7 H Beam Assembly Machine IMG_7195
8 H Beam Welding 19- LHT T type High Quality

Putting into Use of Wuxi JACK Automatic H Beam Production Line

1. Manufacturing Routing Map in Automatic H Beam Production Line:

The marked number in the map represents on H Beam Production Machine of:

1 CNC Strip Plate Cutting Machine
2 H Beam Assembly Machine
3 Overturning Rack
4 H Beam Welding Machine
5 H Beam Straightening Machine

2. Planned Arrangement in HB Series Automatic H Beam Production Line:

Capable Equipment in Automatic H Beam Production Line:

 

The Core Equipment in Automatic H Beam Production Line:

Below is layout plan on HB1500 automatic H Beam Production Line. There are 5 types of H Beam Production Machine in a complex of Automatic H Beam Production Line:

 

 1 CNC Strip Plate Cutting Machine

   For cutting off strip plates from carbon steel plate;

 2 H Beam Assembly Machine

  For fitting up the strip plates into first T Beam and then H Beam, and tack weld on it;

 3 Workpiece Overturning Rack and Steel Conveyor

  This is what distinguishes Automatic H Beam Production Line from other equipment: Materials, work in process, and

 finished product flows through the entire Automatic H Beam Production Line, to the optimum orientation without hinderance, all

 these are benefited from the Overturning Rack and Steel Conveyor;

 4 H Beam Welding Machine

 For carrying out submerged arc welding on the assembled T Beam and H Beam, so that a piece of T Beam and 

 H Beam comes into being of final shape;

 5 H Beam Straightening Machine

 For correcting the deformed flange bending up, which is caused from heat input generated from SAW process;

3. Working Video of Automatic H Beam Production Line Equipment:

Here we pick up the 4 core equipment in Automatic H Beam Production Line to show its working process:

1. CNC Plate Cutting Machine;
2. H Beam Assembly Machine with Tack Welding;
3. H Beam Welding Machine;
4. H Beam Straightening Machine

CNC Plate Cutting Machine

H Beam Assembly Machine

H Beam Welding Machine

H Beam Straightening Machine

What are the types and Main Equipment of Wuxi JACK Automatic H Beam Production Line?

We can look upon Automatic H Beam Production Line in its two types of working mode, together with the five main types of H Beam Production Machine:

1. HB series Fully Automatic H Beam Production Line;
2. HB series Semi Automatic H Beam Production Line;
3. CG series CNC Strip Plate Cutting Machine;
4. Z series H Beam Assembly Machine with Tack Welding;
5. LHC/ LHT/ LHA series H Beam Submerged Arc Welding Machine;
6. HYJ series Mechanical drive and YTJ series Hydraulic drive H Beam Straightening Machine;
7. 60°, 90°, 180° Overturning Rack
 

The Arrangement on Discussion of Automatic H Beam Production Line:

1. For introduction on semi automatic H Beam Production Line, please check product page of “Semi automatic and Automatic H Beam Production Line”;
2. For introduction on CNC Strip Plate Cutting Machine, H Beam Assembly Machine, H Beam Welding Machine, and H Beam Straightening Machine, please check product page of “Equipment in Automatic H Beam Production Line”;
3. Here, we give a short discussion on automatic H Beam Production Line, and its dedicated use Overturning Rack.

Navigation Bar in “Automatic H Beam Production Line”

1. HB Series Automatic H Beam Production Line:

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 1. Definition on HB series Automatic H Beam Production Line and its Specialties:

1) Automation in Automatic H Beam Production Line:

a) Automatic H Beam Production Line produces welding T Beam and H Beam in fully automatic way: From plate cutting, to H Beam assembly and CO2 welding, to H Beam SAW welding, to H Beam straightening, not only each of the working station works in automatic control;
b) But also the internal logistics among the working stations of the entire Automatic H Beam Production Line: WIP flipping and transferring is fulfilled without human intervention;

2) Safe Job in Automatic H Beam Production Line for Working Staff and Material:

a) With the elimination of manual work as much as possible, operator’s job in Automatic H Beam Production Line only involves operating the panel of each H Beam Production Machine, and monitoring the progress of operation. The dangerous and uncomfortable manual jobs are reduced to the minimum level;
b) With the removal of traveling crane, the material flow among the entire Automatic H Beam Production Line not only do not need manual labor, but also material itself can be protected to the best degree: No bumping and falling onto conveyor and or supporting rack;

3) Coordination Working in Automatic H Beam Production Line:

There is interconnection and link among working stations of Automatic H Beam Production Line, by means of electric control system;

4) Workshop Area Necessary for Deployment of Automatic H Beam Production Line:

For layout of Automatic H Beam Production Line, the minimum eligible area of workshop is 110m length by 24m, and the ideal area is 200m length by 24m.

 

2. Classification of HB series Automatic H Beam Production Line:

Based on the largest web height of H Beam and T Beam delivered, the HB series automatic H Beam Production Line has three standard models of HB1500, HB1800, HB2000.

 

3. Technical Parameters of HB Series Automatic H Beam Production Line:

 Models of Automatic H Beam Production Line  HB1500, HB1800, HB2000

 H Beam Max. Web Height

 1500/ 1800/ 2000 mm

 H Beam Web Thickness

 6 ~ 32 mm

 H Beam Flange Width Range

 200 ~ 800 mm

 H Beam Flange Thickness Range

 6 ~ 40 mm

 H Beam Length

 4000 ~  15000 mm

 H Beam Max. Weight  20 Ton
 H Beam Assembly Machine  Z15/ Z18/ Z20 with CO2
Welding, 1 set
 H Beam SAW Welding Machine  LHC, 4 sets
 H Beam Straightening Machine  HYJ-40 or HYJ-800, 1 set
 H Beam Flipping Equipment  60°/ 90°/ 180° Overturning
 Rack

2. Steel Structure Overturning Rack:

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1. Definition on Steel Structure Overturning Rack:

The Usage and Working Mode of H Beam Steel Structure Overturning Rack:

1) This groups of Overturning Rack are supplementary units during welding H Beam T Beam manufacture. In certain respect, it can be viewed as disparity between semi automatic and automatic H Beam Production Line;
2) These steel structure flipping equipment are deployed at H Beam Assembly Machine, H Beam Welding Machine, and H Beam Straightening Machine, for the purpose of changing orientations of H Beam at different working stations of automatic H Beam Production Line, so that the designed process step can be performed on H Beam in ideal position; 
Fig Overturning Rack
3) Due to heavy force for flipping the workpiece needed, all the Overturning Rack in automatic H Beam Production Line are hydraulic drive.
 

2. Classification of Steel Structure Overturning Rack:

There are 3 grades of hydraulic Overturning Rack in automatic H Beam Production Line:

1) 60° Overturning Rack

There are 3 groups of 60° Overturning Rack at each set of LHC H Beam Welding Machine, for flipping the workpiece to 45° for fillet welding;

2) 90° Overturning Rack

This model of Overturning Rack is used at H Beam Assembly Machine, so that T Beam can be assembled into H Beam with the add-on of the second piece of flange;

3) 180° Overturning Rack:

a) This model of Overturning Rack is used at H Beam Straightening Machine: After one side of H Beam flange got straightened, the H Beam is flipped 180°, then the other side of flange can be straightened;
b) For more convenient operation in the automatic H Beam Production Line, there is a type of traveling type 180° Overturning Rack;
4) Besides the above mentioned three types of Overturning Rack, there is also a kind of internal logistics equipment applied in automatic H Beam Production Line: Steel Conveyor, which is used for transporting workpiece among different working stations.

3. Technical Parameters of Steel Structure Flipping Equipment:

 Max. Flipping Angular Range  60°, 90°, 180°
 Flipping Capacity  20 Ton/ Group
 Min. Cross Section Size of H Beam  200 x 300 mm
 Max. Cross Section Size of H Beam  500 x 1000 mm
 H Beam Length for Flipping  3000 ~ 15000 mm
 H Beam Flipping Force  Hydraulic Cylinder
 Hydraulic Motor Power  11 kW
 Hydraulic Pump Station Pressure  12 MPa
 Traveling Speed  5 m/min.

Related Equipment with Automatic H Beam Production Line

;. Although not the core equipment for producing welding H Beam, Beam End Face Milling Machine has close relationship with automatic H Beam Production Line. It is usually installed at end of line, for polishing end face of finished T Beam, H Beam, and other structure members, so that these workpieces can be constructed into various steel structure construction;
2. Edge Rounding Machine can greatly improve painting quality of H Beam flange and web by blunting and deburring on edges of working parts;
3. Edge Milling Machine make welding chamfers before plate joining, to get solid raw materials for making H Beam;
4. Plate Butt Joint Welding Machine joins 2 pieces of small steel plates into larger ones, so that large scale steel plates are available for making heavy duty T Beam and H Beam;
5. H Beam Fabrication Machine delivers same group of welding H Beam and T Beam but focus in different range of sizes.

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