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Wuxi JACK Automatic H Beam Production Line, Building Up Magnificent Steel Structure Constructions for Customer!

Navigation Bar in “Automatic H Beam Production Line”

Purpose/ Specialty and Strong Points of Automatic H Beam Production Line:

A. Function and Dedicated Application of Automatic H Beam Production Line:

1. Usage: Automatic H Beam Production Line, the most popular and widely used specie of Steel Structure Production Line, is an automatic equipment complex deployed into streamline, producing large size heavy duty welding T/ I / H Beam in high efficiency;

2. The most distinguished feature with Automatic H Beam Steel Structure Production Line:

1) Is its highly automation. Benefitting from deployment of internal logistic equipment:
a) Including 45°/ 60°/ 90°/ 180° hydraulic drive Steel Overturning Rack;
b) Groups of Steel Conveyor;
2) This Automatic H Beam Steel Structure Production Line produces welding T/ I/ H Beam from raw materials of carbon steel plates, with the least degree of human intervention;

3. Workpieces of Wuxi JACK H Beam Steel Structure Production Line:

1) Design sketch and physical welding H Beam being produced in Wuxi JACK Automatic H Beam Production Line: (Fig.1,2)

 Fig1- H Beam Production Line  Fig2 H Beam Production Line 9
 

2) Carry out 45° fillet SAW (Submerged arc welded) on H Beam Welding Machine of Wuxi JACK Steel Structure Production Line: (Fig.3)

Fig3 Steel Structure Production Line DSC_0262

    

 

B. Strong Points of Wuxi JACK Automatic H Beam Steel Structure Production Line:

1. Technical Capability: Wuxi JACK Engineering team and production team have over two decades years of experience and accumulation in manufacturing different models of Automatic H Beam Production Line;

2. Business Performance of Wuxi JACK Automatic H Beam Production Line:

Ever since the year of 2009, Wuxi JACK has produced several hundred sets and groups of Automatic H Beam Steel Structure Production Line and its involved H Beam Production Equipment:
1) Automatic H Beam Production Line;
2) Semi-Automatic H Beam Production Line;
3) Individual H Beam Production Machine:
a) CNC Strip Plate Cutting Machine;
b) H Beam Assembly Machine with tack welding;
c) H Beam SAW Welding Machine;
d) H Beam Flange Straightening Machine;
e) Automatic hydraulic drive 45°/ 60°/90°/180° Steel Overturning Rack;
f) Hydraulic and motorized Steel Conveyor;

3. Huge Value of Wuxi JACK H Beam Steel Structure Production Line for Customers:

1) Banner of this page reflects HB1500 heavy duty Automatic H Beam Production Line, which was exported to Russia in 2010 from Wuxi JACK;
2) Nowadays, Automatic H Beam Steel Structure Production Line and its incorporated H Beam Production Machine produced by Wuxi JACK have been distributed across facilities of Chinese and around the globe Steel Structure Industry, helping worldwide customers building high quality welding steel structure components in highly speed consistent performance;
4. For quick review on competitive edges of HB series H Beam Steel Structure Production Line, please visit summary slides page:” Slides on Wuxi JACK H Beam Production Line”.

 

Wuxi JACK Automatic H Beam Steel Structure Production Line, Never Fails Your Expectation!

Wuxi JACK Produced Automatic H Beam Production Line Equipment:

Equipment Streamline of Wuxi JACK Automatic H Beam Steel Structure Production Line:

The Finished End Facing made by Wuxi JACK End Facing Machine

1 CNC Strip Plate Cutting Machine 6
2 H Beam Assembly Machine 17- IMG_20210423_124439
3 H Beam Gantry Welding Machine 13
4 H Beam Flange Straightening Machine 2
5 H Beam 180° Overturning Equipment
6 CNC Strip Plate Cutting Machine 39
7 H Beam Gantry Welding Machine 14
8 H Beam Flange Straightening Machine 16

Putting into Use of Wuxi JACK Automatic H Beam Production Line

1. Process Technology Route Map in Automatic H Beam Steel Structure Production Line:

The marked number in below map represents on core equipment deployed in automatic H Beam Production Line:

1 CNC Strip Plate Cutting Machine
2 H Beam Assembly Machine with Tack Welding
3 Steel Overturning Rack
4 H Beam Gantry Welding Machine
5 H Beam Flange Straightening Machine

2. Planned Layout Arrangement of Automatic H Beam Production Line:

Core Equipment of Automatic H Beam Steel Structure Production Line:

 

1) Below is layout plan on Wuxi JACK HB1500 series Automatic H Beam Production Line, deployed at customer workshop;
2) In sequence, there are 5 species of H Beam Production Machine in a complex of Automatic H Beam Steel Structure Production Line:

 

 1. CNC Strip Plate Cutting Machine

1) This equipment works the 1st working station in all kinds of Steel Structure Production Line; It is used for cutting off strip plates from carbon steel plate;
2) The strip plates will be served as flanges and web of H Beam in the next stations of H Beam Production Line;
3) CNC Strip Plate Cutting Machine is a general purpose equipment, not confined to H Beam Production Line use;

 2. H Beam Assembly Machine with CO2 Tack Welding: 

1) H Beam Assembly Machine is for fitting up flanges and web, into T Beam first and then into H Beam;
2) Meanwhile, carry out CO2 gas shielded stitch welding on the assembled T/ H Beam, to strengthen the workpiece;

3. Workpiece Steel Overturning Rack and Steel Conveyor:

1) This is what distinguishes Automatic H Beam Production Line from manual / Semi-Automatic Steel Structure Production Line;
2) By the use of Steel Overturning Rack and Steel Conveyor, raw materials flanges and web/ WIP (Work in process), and finished H Beam flow through the entire Automatic H Beam Production Line, to the optimum orientation without hinderance;
3) This guarantees highly automation of H Beam Production Line;

4. H Beam SAW Gantry Welding Machine:

1) There are 4 sets of LHC model H Beam SAW Gantry Welding Machine, in an automatic H Beam Steel Structure Production Line;
2) H Beam SAW Gantry Welding Machine is for carrying out 45° fillet submerged arc welding on the assembled H Beam;

5. H Beam Flange Straightening Machine:

1) At the EOL (End of H Beam Production Line), this machine is for correcting the H Beam deformed flange bending up;
2) Such deformation is caused from heat input generated from SAW process of the previous station H Beam SAW Gantry Welding Machine;

3. Working Video of Automatic H Beam Production Line Core Equipment:

In sequence of process technology, below are working videos of the 4 core equipment in Automatic H Beam Steel Structure Production Line:

1. CNC Strip Plate Cutting Machine;
2. H Beam Assembly Machine with Tack Welding; 
3. H Beam SAW Gantry Welding Machine;
4. H Beam Flange Straightening Machine

CNC Strip Plate Cutting Machine

H Beam Assembly Machine

H Beam SAW Gantry Welding Machine

Mechanical motorized and hydraulic oil cylinder drive H Beam Flange Straightening Machine

Main Types and Equipment of Wuxi JACK Automatic H Beam Steel Structure Production Line

1. Two Main Branches of H Beam Production Line:

1) Fully Automatic H Beam Production Line:

a) Features: Material overturning and transfer among working stations, is fulfilled automatically: By means of 60°/ 90°/ 180° Steel Overturning Rack, and Steel Conveyor;
b) Strong Points: High automation; Safe and labor saving operation; Ideal line balance rate;
c) Weak Points: High investment; Large workshop land occupation;

2) Semi- Automatic H Beam Steel Structure Production Line:

a) Features: Material overturning and transfer is fulfilled by means of manual job, with tools of traveling cranes;
b) Strong Points: Saving machine purchase budget; Flexible and compact layout;
c) Weak Points: Need more operators; Relatively toilful job, need cautious operation;

 

2. Five Core Equipment in H Beam Steel Structure Production Line:

1) CG series CNC Strip Plate Cutting Machine;
2) Z series H Beam Assembly Machine with Tack Welding;
3) LHC/ LHT/ LHA series H Beam Submerged Arc Gantry Welding Machine;
4) HYJ series Mechanical drive and YTJ series Hydraulic drive H Beam Flange Straightening Machine;
5) Hydraulic drive 60°/ 90°/ 180° Steel Overturning Rack;

 

3. Technical Introduction on H Beam Production Line and its Main Equipment:

1) Semi Automatic and Automatic H Beam Steel Structure Production Line;

2) Equipment in H Beam Steel Structure Production Line:

a) CNC Strip Plate Cutting Machine;
b) H Beam Assembly Machine;
c) H Beam Gantry Welding Machine;
d) H Beam Flange Straightening Machine;

3) Here, we give a short discussion on Steel Structure Production Line:

a) Automatic H Beam Production Line;
b) Its dedicated use Steel Overturning Rack

 

Navigation Bar in “Automatic H Beam Production Line”

1. HB Series Automatic H Beam Steel Structure Production Line:

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 1. Strong Points of Wuxi JACK Automatic H Beam Production Line:

1) Full Automation of H Beam Steel Structure Production Line:

a) Working Style: Automatic H Beam Production Line produces welding T / H Beam with the least manual work: From CNC Plate Cutting Machine, to H Beam Assembly Machine, to H Beam Gantry Welding Machine, to H Beam Straightening Machine, every station works under automatic control;
b) Internal logistics among stations of the H Beam Production Line: WIP flipping and transferring is fulfilled with Steel Overturning Rack;

2) Safe and Reliable Operation in Automatic H Beam Production Line:

a) User Friendly Operation: With elimination of manual work, operator’s job in Automatic H Beam Production Line only involves operating on panel of each equipment, and monitoring on operating progress accordingly. No dangerous and uncomfortable manual jobs;
b) Fluent Material Flow: Without traveling crane, material flow inside the Automatic H Beam Production Line not only in automation, but also material itself can be fully protected: No bumping and falling onto conveyor and Steel Overturning Rack;

3) Coordination Work in Automatic H Beam Steel Structure Production Line:

There is logic interconnection among stations of Automatic H Beam Production Line, by means of electric control system;

4) Workshop Utility for Installing Automatic H Beam Production Line:

For deploying Automatic H Beam Production Line, the minimum eligible workshop area is 110m length by 24m; The ideal area is 200m length by 24m.

 

2. Classification on Wuxi JACK Automatic H Beam Production Line:

Based on the Max. web height of delivered T/ H Beam, HB series automatic H Beam Production Line has three standard models of HB1500/ HB1800/ HB2000, corresponding to max. web height 1500mm/ 1800mm/ 2000mm respectively.

 

3. Technical Parameters of Automatic H Beam Steel Structure Production Line:

 Models of Automatic H Beam Production Line  HB1500/ HB1800/ HB2000

 H Beam Max. Web Height

 1500/ 1800/ 2000 mm

 H Beam Web Thickness

 6 ~ 32 mm

 H Beam Flange Width Range

 200 ~ 800 mm

 H Beam Flange Thickness Range

 6 ~ 40 mm

 H Beam Length

 4000 ~  15000 mm

 H Beam Max. Weight  20 Ton
 H Beam Assembly Machine  Z15/ Z18/ Z20 with CO2
Welding, 1 set
 H Beam SAW Welding Machine  LHC, 4 sets
 H Beam Straightening Machine  HYJ-40 or HYJ-800, 1 set
 H Beam Steel Overturning Rack  60°/ 90°/ 180° Overturning
 Rack

2. H Beam Steel Overturning Rack:

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1. Steel Overturning Rack in H Beam Production Line:

1) Working Nature: Stationary and moving 60°/ 90°/ 180° Steel Overturning Rack are supplementary units in H Beam Production Line. It directly distinguishes automatic and semi-automatic style of Steel Structure Production Line;
2) Position and Function: These Steel Overturning Rack are deployed at H Beam Assembly Machine/ H Beam Gantry Welding Machine/ H Beam Flange Straightening Machine, for changing orientations of H Beam at different stations of automatic H Beam Production Line, fulfilling process technology of H Beam production;

60° Steel Overturning Rack (Fig.1)

Fig1 Steel Overturning Rack
 

3) Driving Mode: Due to necessary heavy force for flipping H Beam to different angles, all the Steel Overturning Rack in automatic H Beam Production Line are hydraulic drive.

 
 

2. Classification of Steel Overturning Rack in H Beam Production Line:

3 grades of hydraulic Steel Overturning Rack:
1) 60° Steel Overturning Rack: 3 groups installed at each set of LHC H Beam Gantry Welding Machine, for flipping the workpiece to 45° for fillet welding;
2) 90° Steel Overturning Rack: Applied at H Beam Assembly Machine, so that T Beam can be assembled into H Beam, with add-on the second piece of flange;

3) Stationary and Motorized Moving 180° Steel Overturning Rack:

a) Applied at H Beam Flange Straightening Machine: After one side of flange got straightened, the H Beam is flipped 180°, then the other side can be straightened;
b) There is also motorized moving 180° Steel Overturning Rack in automatic H Beam Production Line;
4) Besides the above mentioned Steel Overturning Rack, the other common seen internal logistics equipment in automatic H Beam Production Line is Steel Conveyor, for transporting workpiece among work stations.
 

3. Technical Parameters of Steel Overturning Rack:

 Max. Flipping Angular Range  60°/ 90°/ 180°
 Flipping Capacity  20 Ton/ Group
 Min. Cross Section Size of H Beam  200 x 300 mm
 Max. Cross Section Size of H Beam  500 x 1000 mm
 H Beam Length for Flipping  3000 ~ 15000 mm
 H Beam Flipping Force  Hydraulic Cylinder
 Hydraulic Motor Power  11 kW
 Hydraulic Pump Station Pressure  12 MPa
 Traveling Speed  5 m/min.

Related Equipment with Automatic H Beam Steel Structure Production Line

1. EOL End of Line Equipment at H Beam Steel Structure Production Line:

1) DX series H Beam End Face Milling Machine is usually installed following H Beam Straightening Machine, for polishing on end face of delivered H Beam, making its end face smooth and clean;

2) Edge Rounding Machine can greatly improve painting quality of H Beam flanges and web, by blunting and deburring on its 4 corner edges;

2. Other Common Seen Steel Structure Production Line:

3. Other Equipment for Producing Welding T/ H Beam besides H Beam Production Line:

PHJ and ZHJ series 3 in 1 H Beam Assembly Welding Straightening Integral Machine (H Beam Fabrication Machine) delivers welding T/ H Beam with single equipment, focusing on lighter range of specifications;

4. 1st Operation Equipment ahead of Steel Structure Production Line:

1) Plate Butt Joint Welding Machine joins 2 pieces of small steel plates into larger ones, so that large scale steel plates are available for making heavy duty T Beam and H Beam;
2) Edge Milling Machine make welding chamfers before plate joining, to get solid raw materials for making H Beam.

FAQ on Automatic H Beam Steel Structure Production Line

  • Q When do Automatic H Beam Production Line being the most Proper Solution for Steel Structure Customers?

    A Under the conditions of:
    1. 1. Customers plan to produce heavy duty large welding T/ I/ H Beam. Namely, SAW welding toe on finished T/ I/ H Beam should exceed 12mm, and corresponding SAW (Submerged arc welding) operation should be performed more than one pass;
    2. 2. Customers plan to build up a modern workshop with fully automatic streamline.

  • Q What is Fitting Specifications of H Beam to be available from Automatic H Beam Steel Structure Production Line?

    A
    1. 1. H Beam Web Max. Height: 1500/ 1800/ 2000 mm;
    2. 2. H Beam Flange Max. Width: 800 mm;
    3. 3. H Beam Flange and Web Max. Thickness: 40/ 60/ 80 mm;

  • Q What are Advantages of Wuxi JACK Automatic H Beam Steel Structure Production Line?

    A
    1. 1. Highly automation of daily running;
    2. 2. Safe and reliable running;
    3. 3. Over 90% line balance rate;
    4. 4. Minimum level of WIP;
    5. 5. Shortest total throughput time;
    6. 6. Safe and convenient operation;
    7. 7. Low failure rate, and the best degree of OEE;

  • Q How Many Operators are Necessary as Working Team of Automatic H Beam Production Line?

    A
    1. 1. CNC Strip Plate Cutting Machine: 1 Operator;
    2. 2. H Beam Assembly Machine: 1 Operator;
    3. 3. LHC H Beam Gantry Welding Machine: 4 Operators;
    4. 4. HYJ H Beam Flange Straightening Machine: 1 Operator;
    5. 5. Back Up: 1 Operator;
    Totally: 7~8 Operators for one complex of H Beam Production Line

Other Products We Own besides H Beam Production Line

1. Application of DX1520 H Beam End Face Milling Machine:
2. Function Briefs of DX1520 H Beam End Face Milling Machine for Steel Structure Member:  Precise Linear Guiderails of both directions for Precision Guarantee / Working Speed Control / Working Tool of Powerful Milling Head/ Operation / Workpiece Clamp 
3. Technical Parameters of DX1520 H Beam End Face Milling Machine:
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Friction roller type; For large scale pipe
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I H Beam Production Line Blogs

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