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H Beam Assembly Weld Straighten Integral Machine

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Working Video of PHJ models H Beam Assembly Weld Straighten Integral Machine

1) In this 1 minute and 11 seconds duration video, a set of Wuxi JACK PHJ15 H Beam Assembly Weld Straighten Integral Machine was producing a piece of T Beam, which will be made into H Beam with the 2nd piece of flange. The Pull Through H Beam Welder was working at a Russian Steel Structure facility;
2) The first 30 seconds focuses assembling and submerged arc welding on T Beam. Then, you can observe the central working area (C frame) of the H Beam Assembly Weld Straighten Integral Machine: Its working lamp, operators, the delivered T Beam on output conveyor of the Pull Through H Beam Welder, SAW power supply and control console.

1) This is a set of Wuxi JACK PHJ18 H Beam Assembly Weld Straighten Integral Machine working at Chinese client workshop. If you observe carefully, you may find the workpiece being produced was a piece of varying cross section H Beam, which means, the height of H Beam web changes along its whole length. So, checking from lateral side of the Pull Through H Beam Welder, you can find this piece of H Beam has slant top edge, instead of straight edge;
2) This 21 seconds video was taken dedicate on submerged arc welding in the H Beam Assembly Weld Straighten Integral Machine. You can find the critical position manipulating cross slides of welding torch in the Pull Through H Beam Welder.

Working Video of ZHJ models H Beam Assembly Weld Straighten Integral Machine

1) ZHJ series H Beam Assembly Weld Straighten Integral Machine is very popular in Chinese Steel Structure market. The reason is, many customers have their workpiece in symmetric cross section only, and ZHJ models Pull Through H Beam Welder operates automatically, operators just need to stand by, monitor and make adjustment, as you can check from the video;
2) In this 1 minute video, first you can find the superior welding seam quality from the manufactured T Beam out of the Wuxi JACK ZHJ8015 H Beam Assembly Weld Straighten Integral Machine. Then, the video gives a general view on main frame of the Pull Through H Beam Welder;
3) Taken at outlet side, straightening rollers of the H Beam Assembly Weld Straighten Integral Machine can be clearly observed; As well as the flashing display welding current, voltage, wire feeding speed from SAW power supply control console, and welding speed in the Pull Through H Beam Welder. In the later half of the video, operator also modulated SAW welding speed of the H Beam Assembly Weld Straighten Integral Machine.

1) This 21 seconds duration short video was taken at a steel structure factory installed and operated with 2 sets of Wuxi JACK ZHJ8015 H Beam Assembly Weld Straighten Integral Machine;
2) From the video, you can find three types of rollers installed in the Pull Through H Beam Welder: The vertical orientation revolving large size roller for straightening the welded flange, the horizontal orientation rotation smaller sizes rollers for positioning and clamping web in the Pull Through H Beam Welder, and the overhead downward pressing roller for holding firmly upper flange of H Beam. So, H Beam Assembly Weld Straighten Integral Machine is a kind of sophisticated highly efficient Automatic H Beam Production Machine, commanding all the function elements working in pace;
3) All the function rollers in this H Beam Assembly Weld Straighten Integral Machine are hydraulic drive.

Working Video of Commissioning on H Beam Assembly Weld Straighten Integral Machine

1) This video was taken during assembling and trial run of ZHJ series H Beam Assembly Weld Straighten Integral Machine at Wuxi JACK facility;
2) You can find from the video that there are 6 pairs (12 pieces) of alignment rollers in 1 set of Pull Through H Beam Welder in total: 3 pair of rollers at higher position level for clamping H Beam web, and another 3 pairs of rollers at lower position level for clamping H Beam flange;
3) During assembly of H Beam Assembly Weld Straighten Integral Machine, these hydraulic drive alignment rollers will be validated for its smooth and inching movement, as well as accurate positioning. This is critical step in operation of the Pull Through H Beam Welder.

1) This short video was also taken during manufacture of light duty ZHJ H Beam Assembly Weld Straighten Integral Machine at Wuxi JACK workshop;
2) For flange and web thickness in the range of 5mm ~ 10mm, CO₂ GMAW is more proper than submerged arc welding. So, there are certain percentage of Wuxi JACK Pull Through H Beam Welder have 2 optional welding modes (SAW and CO₂ GMAW) to be switched between for welding small and large thickness workpiece.

1) This video was taken during factory acceptance on PHJ15 H Beam Assembly Weld Straighten Integral Machine at Wuxi JACK facility;
2) The test on performance of the Pull Through H Beam Welder was made by fabricating a piece of T Beam;
3) You can find the 3 groups of yellow color pulling rod systems at input conveyor of the H Beam Assembly Weld Straighten Integral Machine for initial fitting up of the T Beam; The working in pair submerged arc welding torch, the welding wire feeder; The downward stroke yellow color cylinder for straightening the welded H Beam, at closer side of the Pull Through H Beam Welder.

1) This video was taken at Wuxi JACK facility, when install and assemble a set of ZHJ8015 H Beam Assembly Weld Straighten Integral Machine;
2) You can find from the video that, operator adjusted straining force of transmission chains and sprockets at external sides of main frame of the H Beam Assembly Weld Straighten Integral Machine, which are part of driving system for connecting rod and guiding bushes deployed at central working area of the Pull Through H Beam Welder;
3) These working mechanisms serve as sending forward and assembling of workpiece, in working of the H Beam Assembly Weld Straighten Integral Machine.
 

Working Video of H Beam Assembly Weld Straighten Integral Machine Operation

This half minute video was taken specifically in detail on the finished workpiece (T Beam) just produced from Wuxi JACK PHJ and ZHJ H Beam Assembly Weld Straighten Integral Machine, the quality of welding seam of the delivered workpiece.

1) This short video was taken in the stage of H Beam fabrication in Wuxi JACK PHJ and ZHJ H Beam Assembly Weld Straighten Integral Machine;
2) H Beam fabrication happens following T Beam fabrication in the Pull Through H Beam Welder: First T Beam is completed, then the 2nd piece of flange is laid onto input conveyor of the H Beam Assembly Weld Straighten Integral Machine;
3) The completed T Beam will be flipped 180°, and sent into the Pull Through H Beam Welder again.

1) This set of Wuxi JACK ZHJ and PHJ H Beam Assembly Weld Straighten Integral Machine worked at customer site, producing a piece of small size welding H Beam, around 200mm web height;
2) The video was taken from outlet of the Pull Through H Beam Welder, at lateral view of the produced H Beam. You can find the straightening cell of the H Beam Assembly Weld Straighten Integral Machine clearly: The 3 pieces of straightening rollers, 2 in the top, and 1 at the bottom;
3) The roller right above the H Beam is for fixing the H Beam during working of the Pull Through H Beam Welder.

1) This video was taken from overhead position right above workpiece in the Wuxi JACK PHJ and ZHJ H Beam Assembly Weld Straighten Integral Machine. The alignment rollers serving as fitting up and clamping of workpiece looks bigger than its actual size, like traveling wheels, which are actually smaller than in the video;
2) The video first was taken on left side of H Beam in view of its sending forward in the Pull Through H Beam Welder, then on the opposing side of the H Beam;
3) From the video you can find that, during working of the H Beam Assembly Weld Straighten Integral Machine, the 2 pieces of submerged arc welding torch work at nearly same both sides points along lengthways direction of workpiece.
 

1) This 30 seconds video demonstrates CO₂ gas shielded welding in Wuxi JACK ZHJ5010 H Beam Assembly Weld Straighten Integral Machine;
2) In one set of such double welding modes Pull Through H Beam Welder, the switch between submerged arc welding and CO₂ gas shielded welding can be manipulated from operating panel of the H Beam Assembly Weld Straighten Integral Machine. Correspondingly, the on site layout of the double welding modes Pull Through H Beam Welder takes larger size than single welding mode equipment, because of totally 4 sets of welding power supply working in the H Beam Assembly Weld Straighten Integral Machine;
3) The CO₂ gas shielded welding uses different welding consumables (Welding wire) from submerged arc welding, which is cored flux welding wire, instead of solid wire in the case of SAW.

1) This video was taken at a busy working steel structure facility. A set of Wuxi JACK PHJ and ZHJ H Beam Assembly Weld Straighten Integral Machine was fabricating a piece of large size H Beam;
2) You can identify 3 working elements in this Pull Through H Beam Welder from the video: The blue color large size roller at middle bottom position, which is transmission roller for conveying forward workpiece, during running of the H Beam Assembly Weld Straighten Integral Machine;
3) The assembling alignment roller at left upper position, which keeps the H Beam in vertical accurate position together with remaining alignment rollers of the Pull Through H Beam Welder;
4) The submerged arc welding torch and its controlling complex at right upper position, for implementing SAW welding in the H Beam Assembly Weld Straighten Integral Machine.

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