1-HB1500 H Beam Welding Machine

Wuxi JACK H Beam Welding Machine, Joint Today with Brilliant Future for Customer!

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1. What is the Function of H Beam Welding Machine?

1) H Beam Welding Machine, as shown for you in the above large photo, performs submerged arc welding on assembled T Beam and H Beam which is output from H Beam Assembly Machine. So, it has full name of H Beam Submerged Arc Welding Machine;
2) H Beam Submerged Arc Welding Machine is the essential equipment in H Beam Production Line. The welded T Beam H Beam produced from the H Beam Submerged Arc Welding Machine is the preliminary finished product of H Beam Production Line, although as customers, you need to flatten H Beam flange afterwards with H Beam Straightening Machine;

 

2. The Design Sketch and Physical Photo of Welding H Beam Produced from H Beam Submerged Arc Welding Machine are as follows:

Fig1 H Beam Welding Machine   Fig2 H Beam Welding Machine   

 

3. What are Strong Points of Wuxi JACK H Beam Welding Machine?

1) H Beam Welding Machine is the earliest product category produced by Wuxi JACK. Over the past 15 years, we have manufactured several hundred sets of assorted H Beam Welding Machine in varied structure and specification, for either H Beam Production Line use, or working as separate H Beam Submerged Arc Welding Machine;
2) The development of H Beam Welding Machine involves perfect combination of mechanical structure design, ingenious electric control, as well as deep-down welding technique exploration, and Wuxi JACK is typical model in this view.


 

 

Wuxi JACK H Beam Welding Machine, Your Always Correct Choice!

Different Types and Sizes of H Beam Submerged Arc Welding Machine Produced from Wuxi JACK

The Special Traits of Wuxi JACK H Beam Welding Machine

As professional producer on professional equipment of H Beam Production Line, Wuxi JACK elaborates on every detail of H Beam Submerged Arc Welding Machine. Here we pick up one of them as example. For other advantages of our product: Welding seam tracer, please check product page of “Open Structure H Beam Welding Machine”; For the high precision three dimensional movement of welding torch, please check product page of “Gantry H Beam Welding Machine”.
1- H Beam Welding Machine_20210629110228
1- H Beam Welding Machine-IMG_20161207_093115
3- H Beam Welding Machine
4- H Beam Welding Machine 微信图片_20210629110142
5 H Beam Welding Machine- LHC Column type High Quality
6 H Beam Welding Machine IMG_20191219_111153
7 H Beam Welding Machine IMG_20210422_111126
8 H Beam Welding Machine 微信图片_20210629110304

Putting into Use of Wuxi JACK H Beam Submerged Arc Welding Machine

1. Preparation Work of H Beam Welding Machine:

As you can find from the above photos, the smooth on site running of H Beam Welding Machine has six critical points as its precondition:

1) Manufacturing arrays of workpiece support racks, and its on line fixation in accurate alignment, during installation of H Beam Welding Machine. Here we make emphasis that, for the two types of LHA Gantry H Beam Welding Machine: The LHAZ center control and LHAC side control, the orientation of its workpiece holding racks are different, which should be made clear ahead of time installation;
2) Deployment of traveling rails in precise parallelism and correct span, this is the precondition on normal longitudinal traveling of H Beam Submerged Arc Welding Machine main frame;
3) Reasonable On Site Arrangement of Welding Supplementary Function Units, H Beam Welding Machine has fairly amount of welding supporting mechanisms, especially LHA and LHT, that one set of the machine is equipped with 2 sets of the function cells of each kind, including submerged arc welding power supply and its control console, welding wire feeding unit, welding flux feeding and recycling unit;
4) The well planned workshop utility for running of H Beam Submerged Arc Welding Machine, including electricity power, machine and welding power supply cables, cable hanging racks, etc.;
5) The security measures and tools, including climbing staircase, guarding fence surrounding platform of H Beam Submerged Arc Welding Machine, alarm light, etc. As you can find from photos of various H Beam Welding Machine and Gantry Welding Machine, some of the machine mechanical frame is as high as 4m. So, proper installation of climbing ladder and surrounding fence is of vital importance;
6) Carefully have logistics plan for operation of H Beam Welding Machine, including raw materials coming in, the finished workpiece sent out, the internal hoist and flipping of H Beam by means of traveling crane, as well as location of H Beam Submerged Arc Welding Machine control board and SAW power supply.

2. Working Video of Wuxi JACK H Beam Submerged Arc Welding Machine:

The Large Current Submerged Arc Welding Process of Wuxi JACK Integral H Beam Welding Machine

Close Distance Observance on Submerged Arc Welding Operation of Wuxi JACK Integrated H Beam Submerged Arc Welding Machine

Dynamic View on Welding Seam Quality from Submerged Arc Welding Job of Wuxi JACK Integral H Beam Welding Machine

Supporting Function Units in H Beam Submerged Arc Welding Machine

As we discussed at the beginning of this product page, the successful running of H Beam Welding Machine needs the integrated cooperation of machine itself, with several important outsourced function units equipped with the machine: Submerged Arc Weld Power Supply and its Control Console, Welding Wire and its Feeding System, Welding Flux Conveying and Recovering Group.

1. Submerged Arc Weld Power Supply and its Control Console in H Beam Welding Machine:

1) As you can find from the above photos, in one set of LHA Gantry H Beam Welding Machine, or LHT T Frame H Beam Submerged Arc Welding Machine, there are 2 sets of SAW power supply and control console respectively;
2) This is the core function units in running of the H Beam Submerged Arc Welding Machine, which controls critical process parameters of the machine: Welding current, welding voltage, welding wire feeding speed, etc. in automatic style;
3) The on site layout usually deploys the two sets of SAW Power Supply on the workshop ground, close to the main frame and operating station of the H Beam Submerged Arc Welding Machine, together with control board of the machine. This is for the purpose of convenient management of the machine, with the least degree of moving around by operator;
4) Control consoles of the SAW power supply are usually installed at the same place with operating panel of the Gantry H Beam Welding Machine, as you can check from above pictures;

2. Welding Wire and its Feeding System in H Beam Submerged Arc Welding Machine:

1) As shown in the above photos, this group includes welding wire spool and wire feeder, one set of SAW power supply is equipped with one set of the welding wire feeding unit;
2) In H Beam Welding Machine with submerged arc welding, the welding wire is solid wire type, in the diameter of 5.0mm ~ 6.0mm;
3) The welding wire sending speed is in direct proportional relationship with welding current, which is controlled and displayed automatically on the control console of the SAW power supply.

3. Welding Flux Conveying and Recovering Group in H Beam Welding Machine:

1) As can be seen from the above photos, this system includes welding flux feeding tube and recycling tube, which installed in the same complex as welding torch, and flux hopper, as well as flux recycling central machine;
2) In H Beam Submerged Arc Welding Machine, one set of SAW power supply is equipped with one set of the welding flux recycling system;
3) As you can find from the above photo, to save land occupation of the H Beam Welding Machine, the flux recycling central machines are usually put on the overhead platform of machine main frame, with the yellow color flux hopper right above welding torches, at the front beam of machine main frame;
4) During working of the H Beam Submerged Arc Welding Machine, the welding flux conveying and recovery speed is constant.

What are the Categories of Wuxi JACK H Beam Welding Machine?

There are four main branches in H Beam Submerged Arc Welding Machine, based on its application focus and corresponding structure:
1. LHC Column Structure H Beam Submerged Arc Welding Machine;
2. LHA Gantry H Beam Welding Machine, including LHAZ middle operating and LHAC side operating;
3. LHT T Structure H Beam Welding Machine;
4. LHG/ LHD Dedicated Use Special Design Gantry Welding Machine

 

Technical Introduction Arrangement on H Beam Welding Machine:
 

1. For introduction on LHC Column Structure and LHT T Structure H Beam Submerged Arc Welding Machine, please check product page of “Open Structure H Beam Welding Machine”;
2. For introduction on LHA Gantry frame and LHG/ LHD Dedicated Use, please check product page of “SAW Gantry Welding Machine”;
3. Below are technical specifications of each type of the H Beam Submerged Arc Welding Machine:

1. Technical Parameters of LHC Column Structure H Beam Submerged Arc Welding Machine:   

  1 H Beam Welding Machine 微信图片_20210607092217  1A H Beam Welding Machine 微信图片_20210607092217

2. Technical Parameters of LHA Gantry H Beam Welding Machine: 

2 H Beam Gantry Welding Machine   2A H Beam Gantry Welding Machine

3. Technical Parameters of LHT T Frame H Beam Submerged Arc Welding Machine:   

3 H Beam Welding Machine 微信图片_20210628161500   3A H Beam Welding Machine 微信图片_20210628161500

4. Technical Parameters of LHG Lamp Post Gantry Welding Machine: 

4 H Beam Welding Machine   4A Gantry Welding Machine Parameter 

Application Range of H Beam Submerged Arc Welding Machine and Related Equipment:

1. Application Range of H Beam Welding Machine:

1) As we discussed before, as a core equipment in the process technology of welding H Beam and T Beam production, LHC, LHT, and LHA H Beam Submerged Arc Welding Machine are used in automatic and semi automatic H Beam Production Line, as well as T Beam Production Line;
2) Besides, LHT T frame H Beam Welding Machine can also be deployed in BOX Beam Production Line;

 

2. Related Equipment of H Beam Submerged Arc Welding Machine:

1) During manufacture of welding H Beam and T Beam, these equipment should be worked together with H Beam Welding Machine, to deliver eligible finished steel structure working parts: CNC Strip Plate Cutting Machine, H Beam Assembly Machine, H Beam Straightening Machine, 60°/90°/180° Overturning Rack, Steel Conveyor, and Beam End Face Milling Machine;
2) In broader sense, Edge Milling Machine, Edge Rounding Machine and Plate Butt Joint Welding Machine are also the important equipment for production of H Beam, T Beam, and BOX Beam;
3) The application of LHG/ LHD dedicated use Gantry Welding Machine needs the support of Welding Fixture;
4) H Beam Assembly Welding Straightening Integral Machine produces welding H Beam T Beam same as H Beam Welding Machine, but not for heavy duty workpiece with more than one pass of welding seam.

 

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