1 Beam End Face Milling Machine DX4080

Wuxi JACK Beam End Face Milling Machine, the First Class in Industry!

Navigation Bar on “Beam End Face Milling Machine”

The Usage of Beam End Face Milling Machine and Wuxi JACK Strong Points

1. What is Function of Beam End Face Milling Machine?

1) DX series Beam End Face Milling Machine, the other name is Beam End Milling mMchine or Beam End Facing Machine, is a necessary and important equipment for doing end face polishing on fabricated steel structure workpieces, such as H Beam, BOX Beam, Cross Beam, etc.;
2) Equipped with CNC controller, the CNC Control Pipe Beam End Face Milling Machine can be extended its use to Pipe/ Tube/ Tank, and working parts with any kind of special shape cross section;
 

2. The Typical Working Parts Applied in Beam End Face Milling Machine:

1) H Beam: You can check close up on a piece of H Beam after being machined with Wuxi JACK Beam End Facing Machine, and working site of the machine as below: 

Fig1 Beam End Face Milling Machine 10
 
Fig2 Beam End Face Milling Machine 96

2) BOX Beam: This is another kind of often seen workpiece that is end faced in Beam End Face Milling Machine; 

Fig3 Beam End Face Milling Machine 66

3) Pipe: Nowadays, more and more pipes, tubes, tanks are being polished in the equipment, especially CNC Control Pipe Beam End Face Milling Machine

Fig4 Beam End Face Milling Machine 38

4) Special Designed Workpiece: Such kinds of workpieces are very suitable for being processed in CNC Control Pipe Beam End Face Milling Machine

Fig5 Beam End Face Milling Machine 20130803_081929
 
 

3. Classification on DX Series Beam End Face Milling Machine:

Based on effective height stroke and cross section types of workpieces to be end faced in the equipment, the DX series Beam End Facing Machine can be classified into 4 general groups of:
1) Standard Size Beam End Face Milling Machine: Valid end facing height from 1200mm to 1500mm (DX12xx to DX15xx);
2) Special Sized Beam End Face Milling Machine: Valid end facing height from 800mm to 1000mm, and from 2000mm to 6000mm (DX08xx to DX10xx, and DX20xx to DX60xx);
3) CNC Control Pipe Beam End Face Milling Machine: Valid end facing height from 1000mm to 3500mm (CNC DX10xx to DX35xx);
4) Welding and Facing Center: Complex of special made CNC Control Pipe Beam End Face Milling Machine and workpiece handling and securing system;
The more detailed subdivision please check the later segment of this page;

 
 

4. What are Strong Points and Leading Edge of Wuxi JACK Beam End Face Milling Machine?

1) DX series Beam End Face Milling Machine is the flagship product of Wuxi JACK. Over the past decades, we have delivered several hundred sets of Beam End Face Milling Machine of various model, specification, control way, and combination for customers across the globe;
2) There are many advanced and exclusive functions with Wuxi JACK Beam End Face Milling Machine. For example, the wide variety design of workpiece fixture, the 0°~45° slant facing, CNC control function, heavy duty equipment… Which are all taking lead in industry. We spread the introduction on all these strong points of Wuxi JACK product into the above listed 4 product pages for the Beam End Face Milling Machine;
3) Wuxi JACK has genuine capability on developing full line of Beam End Face Milling Machine, which distinguish ourselves from other suppliers in the industry;

 

You can always trust on every product of Wuxi JACK Beam End Face Milling Machine!

Across the Line Wuxi JACK Beam End Face Milling Machine for Your Choice

The Wide Range of Workpieces for Wuxi JACK Beam End Face Milling Machine

The Finished End Facing made by Wuxi JACK End Facing Machine

1 2 Beam End Face Milling Machine IMG_20140802_062754
2 Beam End Face Milling Machine 9
3 Beam End Face Milling Machine 5
4 Beam End Face Milling Machine 6
5 Beam End Face Milling Machine 35
6 Beam End Face Milling Machine 85- IMG_20140801_080714
7 Beam End Face Milling Machine 89-47A
8 Beam End Face Milling Machine 20130803_081955

The Working Site of Wuxi JACK Beam End Face Milling Machine

What are Unique Strong Capabilities of Wuxi JACK Beam End Face Milling Machine?

As we mentioned at the beginning of this page, we distribute the discussion on technical leading edges of Wuxi JACK Beam End Face Milling Machine in this page and the remaining three pages of the Beam End Facing Machine:

1. Below: The Advanced and Wide Variety of Fixtures for Workpiece; Heavy duty Precision Linear Guiderail for Running of Milling Head;
2. Standard Models Beam End Face Milling Machine: The powerful, flexible working, and friendly operation milling head;
3. Special Sized Beam End Face Milling Machine: The cutting edge capability on designing and delivering large scale heavy duty Beam End Face Milling Machine;
4. CNC Control Pipe Beam End Face Milling Machine: The advanced CNC control technique adopted in the Beam End Face Milling Machine; The Wuxi JACK exclusive capable angular facing function of facer blade in the machine.

1. Hydraulic Cylinder Acting Workpiece Clamping Unit in Small to Medium duty Beam End Face Milling Machine:

Why does Working Parts Hydraulic Drive Clamping System Matter So Much for Operation of Beam End Face Milling Machine?

 

1) This is what distinguishes Wuxi JACK Beam End Face Milling Machine from that of other suppliers;

2) As a machining equipment with splitting structure, firm and reliable securing of workpiece is the foremost factor for satisfactory running of the Beam End Facing Machine, especially for small to medium models of the equipment, which has relative light weight and small size of the machined parts: Loose connection of these working parts may lead to shaking of the Beam End Face Milling Machine, and inferior end facing quality accordingly;
3) Besides, there are many special shape workpieces to be end faced in this Beam End Face Milling Machine, which need to be designed and produced with tailor made clamping system. In certain respect, diversified hydraulic clamping system represents technical strength of a supplier company for Beam End Facing Machine, and as you can check from the above photos, Wuxi JACK always ranks top in this regard;
4) Want to know more on how Wuxi JACK do great job on this respect? Please pay a visit to the blog Find the Most Applicative Workpiece Fixture in Beam End Face Milling Machine, and the product DX1416 Beam End Face Milling Machine.

2. Heavy duty Precision Ball Bearing Linear Guiderail in Beam End Facing Machine:

Is such configuration rare and precious for daily working of all the Beam End Face Milling Machine? You bet on it.

 
1) Now, the unique and strong points with all sizes and models of Wuxi JACK Beam End Face Milling Machine: The Heavy duty Precision Ball Bearing Linear Guiderail for guiding both the vertical and horizontal traveling of milling head in the Beam End Facing Machine;
2) With such top grade guiding unit in the machine, you can always feel rest assured on any end facing operation in any set of Wuxi JACK Beam End Face Milling Machine: It is stable, smooth, consistent, without any shaking of milling head and facer blade. This unit is purchased from the best supplier of HIWIN in the industry;
3) Comparatively, do you know which kind of guide rail adopted by other producers of Beam End Face Milling Machine? Usually welding type guide rail, or 45# steel guide rail, which deteriorates rapidly with time going, on running of milling head in the Beam End Facing Machine;
4) Want to check the superior quality of Wuxi JACK Beam End Face Milling Machine? Please check product DX1540 and DX4060 Automatic Beam End Face Milling Machine. 

Working Video of Wuxi JACK Beam End Face Milling Machine

Note: Besides below 6 videos, for more working videos of Wuxi JACK Beam End Face Milling Machine, please visit the page of: Video of Beam End Facing Machine

H Beam End Facing, Real Time Operating Data Tracing with CNC Interface, and Hydraulic Oil Cylinder Drive Workpiece Clamping Racks in Wuxi JACK DX1540 CNC Control Pipe Beam End Face Milling Machine;

BOX Beam End Face Milling in Wuxi JACK DX1520 Beam End Facing Machine

End Face Milling on Big Size 2m Height BOX Beam with Wuxi JACK DX3030 CNC Control Pipe Beam End Face Milling Machine

Commissioning on Idle Running of 7.5kW Milling Head of Wuxi JACK DX1540 Beam End Face Milling Machine

End Facing on Large Scale Long BOX Beam in Wuxi JACK DX2030 CNC Control Pipe Beam End Face Milling Machine at Customer Site

CNC Control Screen during H Beam End Facing with Wuxi JACK DX1520 CNC Control Pipe Beam End Face Milling Machine

How does Wuxi JACK Beam End Face Milling Machine Work?

Design and Working Principle of Beam End Face Milling Machine

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The righthand sketch is design drawing on DX6080 heavy duty Beam End Face Milling Machine designed by Wuxi JACK and exported to Vietnam in 2018. You can check from it, that:

 

1. Mechanical Main Body and Main Action of DX Series Beam End Facing Machine:

1) This includes stationary horizontal base bed and vertical moving column of the Beam End Face Milling Machine. The vertical column is assembled into the horizontal base bed, guided with heavy duty precise linear guiderail, and protected with cascading stainless steel cover;
2) The mounting carriage for milling head is installed on the vertical column, with up and down movement during working of the Beam End Facing Machine;
3) By means of column forward and backward traveling along the horizontal base bed of the Beam End Face Milling Machine, as well as vertical movement of carriage along vertical column, composes the two dimensional movement of milling head and facer blade, fulfilling end facing job of both conventional control and CNC Control Pipe Beam End Face Milling Machine.
 

2. End Facing Machining Unit of Beam End Face Milling Machine:

1) The standard power of milling head in Wuxi JACK DX series Beam End Face Milling Machine is 7.5kW; For large scale heavy duty Beam End Face Milling Machine, majority selection is 9.3kW and or even 11kW (In the models DX4080 and above);

2) For the detailed introduction on milling head, please check product page of “Standard Models Beam End Face Milling Machine”;
3) Benefiting from unique features of Wuxi JACK Beam End Facing Machine, the milling head can be tilted 0°~45°, making slant end facing effect available. For detail, please check product page of “CNC Control Pipe Beam End Face Milling Machine”;
 

3. Hydraulic Drive Workpiece Clamping Unit in Beam End Face Milling Machine:

1) As mentioned at the Heavy duty Beam End Face Milling Machine segment of this page, hydraulic drive workpiece clamping unit is not needed for heavy duty Beam End Facing Machine, but a must for medium size and small size, especially light duty Beam End Facing Machine;

2) Also, as introduced earlier in this page, the common seen hydraulic drive workpiece clamping unit applied in Beam End Face Milling Machine is dual securing style of vertical clamping together with side clamping. Meanwhile, there are many types of special made fixtures for special types of workpiece in Wuxi JACK produced Beam End Facing Machine;
3) If you have interest, please visit blog “Find the Most Applicative Workpiece Fixture in Beam End Face Milling Machine”.

What are the Types of Wuxi JACK Beam End Face Milling Machine?

As you can draw conclusion from the above introduction, as leading producer on Beam End Face Milling Machine in the industry and market, Wuxi JACK have dozens of models of equipment supplied for customers to choose. And these models can be divided into 4 categories of Beam End Face Milling Machine:

1. The Standard Models Beam End Face Milling Machine, covering light duty to medium duty models: DX08xx to DX15xx;
2. The Special Sized Beam End Face Milling Machine, covering Medium Large size to Large size Heavy duty models: DX20xx to DX60xx;
3. The CNC Control Pipe Beam End Face Milling Machine, covering light duty to medium duty models: DX08xx to DX35xx;
4. Structure Member Milling and Facing Center composed of different models of Tailor Made CNC Control Pipe Beam End Face Milling Machine.

 

 

Next, Let Us Review these Groups of Beam End Face Milling Machine one by one!

Navigation Bar on “The Types of Beam End Face Milling Machine“

2. The Medium Large Size Beam End Face Milling Machine

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1. Outline on Medium Large Size Beam End Face Milling Machine:

1) This scope of the machine is the intermediate product between standard models and heavy duty Beam End Facing Machine. It is widely used for producing diameter or side length of 2m to 3m;
2) The frequently selected models are DX2040, and DX2060, and DX3030, and Casting Base DX3030, and DX3050 Beam End Face Milling Machine.

 

2. Technical Parameters of Medium Large Size Beam End Face Milling Machine:

 Fitting Biggest Workpiece
 Cross Section Height
 2000 ~ 3500 mm  
 Horizontal End Face Milling
 Speed
 150 ~ 800 mm/min.  Working speed, Inverter
 control
 Face millinging Carriage Idle
 Speed in Horizontal and
 Vertical Direction
 1200 mm/min.  Fixed Speed
 Vertical End Face Milling Speed
 of the Beam End Facing
 Machine
 150~800 mm/min,
 Fixed or variable
 Motor drive or hand
 made; For motor drive,
 with or without inverter
 Horizontal Driving Motor  3 kW  Variable frequnecy motor
 Vertical Driving Motor of the
 Beam End Facing Machine
 4 kW  
 Horizontal and Vertical End
 Facing Guiding
 With Heavy duty Precise Linear Guiderail,
 assembled onto machine base bed and
 column
 Milling Head Power  7.5 kW  Made in Chinese
 mainland
 Hydraulic Workpiece Clamping
 Rack
 1 Group  Special made worktable,
 or screw tightening fixture

1. Standard Models Light Medium duty Beam End Face Milling Machine

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 1. Outline on Standard Models Beam End Face Milling Machine:

1) This scope of the product has the widest applicating range and the largest selling volume, which is a prerequisite equipment for steel structure use;
2) The frequently selected models are
DX0820, and DX1015, and DX1215, and DX1520, and DX1530, and DX1540 Beam End Facing Machine.

 

2. Technical Parameters of Standard model Beam End Face Milling Machine:

 Fitting Biggest Workpiece
 Cross Section Height
 800 ~ 2,000 mm  2000mm excluded
 Horizontal End Face Milling
 Speed
 150 ~ 800
 mm/min.
 Working speed, Inverter
 control
 Face Millinging Carriage Idle
 Speed in Horizontal and
 Vertical Direction
 1200 mm/min.  Fixed Speed
 Vertical End Face Milling
 Speed
 150~800
 mm/min.,
 Fixed or Variable
Motor drive or hand made; For motor drive, with or without inverter
 Horizontal Driving Motor of
 the Beam End Face Milling
 Machine
 2.2 kW  Variable frequnecy motor
 Vertical Driving Motor of the
 Beam End Face Milling
 Machine
 3 kW  
 Horizontal and Vertical End
 Facing Guiding
 With Heavy duty Precise Linear Guiderail, assembled onto machine base bed and column
 Milling Head Power  7.5 kW  Made in Chinese mainland
 Hydraulic Workpiece
 Clamping Rack
 1 Group Special made worktable, or screw tightening fixture

3. The Large size Heavy duty Beam End Face Milling Machine

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1. Outline on Medium Large Size Beam End Face Milling Machine:

1) This range of machine has relative using volume in the product family, and only minority of suppliers in the industry has capability to develop it;
2) The typical models are DX4060, and DX4080, and DX5080, and DX6080 Heavy duty Beam End Face Milling Machine.

 

2. Technical Parameters of Large Size Heavy duty Beam End Face Milling Machine:

 Fitting Biggest Workpiece Cross
 Section Height
 4,000 ~ 6,000 mm  
  Horizontal End Face Milling
 Speed
 150 ~ 800 mm/min.  Working speed, Inverter
 control
  Face millinging Carriage Idle
 Speed in Horizontal and Vertical
 Direction
 1200 mm/min.   Fixed speed
  Vertical End Face Milling Speed
 of the Heavy duty Beam End
 Facing Machine
 150~800 mm/min,
 Fixed or variable
 Motor drive or hand-made;
 For motor drive, with or
 without inverter
  Horizontal Driving Motor Power  4 kW  Variable frequnecy motor
  Vertical Driving Motor of the 
 Heavy duty Beam End Facing
 Machine
  5.5 kW  
 Horizontal and Vertical End
 Facing Guiding
 With Heavy duty Precise Linear Guiderail, assembled
 onto machine base bed and column
  Milling Head Power  7.5 / 9.3/ 11 kW  
  Hydraulic drive Workpiece
 Clamp Unit
 No need  


 

4. The CNC Control Pipe Beam End Face Milling Machine

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1. Classification and Definition on CNC Control Pipe Beam End Face Milling Machine:

1) The vertical end facing range of the CNC Control Pipe Beam End Face Milling Machine covers standard model and medium large size: From 800 mm to 3500mm. The corresponding models are from CNC DX08xx to CNC DX35xx;
2) As you can check from the left hand photo, CNC control Pipe Beam End Face Milling Machine is especially applicable for end facing the workpieces with round shape, or special shape. This is the purpose on development of CNC Control Pipe Beam End Face Milling Machine;
3) The most often selected model is from CNC DX15xx to CNC DX35xx. For example: CNC DX1520, and CNC DX3030, and CNC DX3530, and CNC DX3535 CNC Control Pipe Beam End Face Milling Machine;
4) The CNC Control Pipe Beam End Face Milling Machine uses servo motor as its driving energy source, which rarely see high power model. For this reason, CNC Control Pipe Beam End Face Milling Machine is not applied to heavy duty Beam End Face Milling Machine;
5) If you have interest, please check blog “A set of DX1520 CNC Control Pipe Beam End Face Milling Machine was delivered to Customer”.

 

2. Technical Parameters of CNC Control Pipe Beam End Face Milling Machine:

 CNC Control System of
 Beam End Face Milling
 Machine
 Beijing STARTFIRE SF 2100C
 Shanghai FANGLING F 2300/2400/2500
  Fitting Biggest
 Workpiece Cross Section
 Height
 800 ~ 3500 mm  
  Horizontal End Face
 Milling Speed
  100 ~ 800 mm/min.  Servo Motor drive,
 CNC control
  Face Millinging Carriage
 Idle Speed in Horizontal
 and Vertical Direction
  1400 mm/min.  Fixed speed
  Vertical End Face Milling
 Speed
  100~800 mm/min,
 variable
 Servo Motor drive,
 CNC control
 Horizontal Driving Motor
 of the CNC Control Pipe
 Beam End Face Milling
 Machine
  1.5 kW  Servo motor
  Vertical Driving Motor   2 kW  Servo motor
 Horizontal and Vertical
 End Facing Guiding
 With Heavy duty Precise Linear Guiderail,
 assembled onto machine base bed and column
 Milling Head Power  7.5 kW
 Hydraulic Workpiece
 Clamping Rack
 1 set, Special made worktable, or screw tightening
 fixture

5. The Welding Structure Member Milling and Facing Center

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1. Classification and Definition on Structure Member Milling and Facing Center:

1) This is the high end and sophisticated composition of DX series CNC Control Pipe Beam End Face Milling Machine;
2) Same as Heavy duty Beam End Face Milling Machine, although in relatively small demand in market, only very small percentage of producers has the ability on designing and manufacturing Structure Member Milling and Facing Center, and Wuxi JACK is one of the excellent one;
3) Structure Member Milling and Facing Center is tailor made, which is designed and manufactured based on specific customer demand. So, there is no standard model and specification of it;
4) For one of the examples, please check of the Structure Member Milling and Facing Center Wuxi JACK exported to Belarus in 2011, which is composed of 2 sets of DX1530 CNC Control Pipe Beam End Face Milling Machine, and 5 sets of workpiece clamping system.

 

2. Technical Parameters of Structure Member Milling and Facing Center:

Because of its special made, there is no common technical parameters with this product.

Application Range and Related Equipment of Beam End Face Milling Machine

1. Same as XBJ& SXBJ series Edge Milling Machine, the DX series Beam End Face Milling Machine is another kind of pre-machining equipment on end face polishing. The difference is, Edge Milling Machine works on raw materials of steel plate, while H Beam End Face milling Machine works on Work in Process part of Structure Members;
2. In this view, Beam End Face milling Machine can also be viewed as End of Line finishing product, if H Beam / BOX Beam/ Cross Beam are the final product of facility. So, it is indispensable for being applied in H Beam Production Line, and BOX Beam Production Line, and T Beam Production Line, and H Beam Fabrication Machine;
3. With the coming up of large size and heavy duty Beam End Facing Machine, as well as CNC Control Pipe Beam End Face Milling Machine, the product family of Beam End Face Milling Machine extends its application beyond the scope of Steel Structure Industry, to the more wider range of Offshore Derrick, Bridge Construction, Civil Engineering, Pipeline Construction, etc. For this reason, heavy duty Beam End Facing Machine also often works with Girder Automatic Welding Machine, and Large Pipe Welding Machine, etc.

CNC Control Pipe Beam End Face Milling Machine
01

Heavy duty Beam End Facing Machine
02

Beam End Face Milling Machine
03

How to use Wuxi JACK Beam End Face Milling Machine?

1. Making Preparation on Wuxi JACK Beam End Facing Machine:

1) The installation of Beam End Face Milling Machine involves dig of pit to put in horizontal base bed;
2) After making contract of the DX series Beam End Face Milling Machine, we prepare layout and foundation drawing of the equipment to customer, and customer make pit as well as foundation based on it;
3) The most critical issue for installation and commissioning on Beam End Face Milling Machine is making levelness of horizontal base bed, upright of vertical column, and perpendicular to each other of the horizontal base bed with respect to vertical column;
4) For all these three aspects on installation of Beam End Face Milling Machine, we give specific standard and tolerance in the manual book of the Beam End Facing Machine. This not only directly affect performance quality, but also more importantly the safety operation of the Beam End Face Milling Machine.

 

2. Notice for Attention on Daily Operation of Beam End Face Milling Machine:

1) As a machining equipment adopting high speed revolution of facer blade, careful using and service of milling head and its consumables not only determines quality of daily operation of Beam End Facing Machine, but also variable cost of the equipment;
2) Besides, the working process of Beam End Facing Machine will generate certain amounts of debris, which need to be cleaned off regularly in time;
3) Same as L type Elevating Welding Positioner, at the end of each day work of the Beam End Face milling Machine, be sure to descend milling head to bottom position of vertical column. Do not make the milling head in the middle or even top half position of Beam End Facing Machine vertical column.

Other series of Products We Own besides Beam End Face Milling Machine

Beam End Face Milling Machine Blogs

  • Application of Facing and Milling Center in Steel Structure Industry

    Subject of this Article:In Steel Structure Industry, workpieces of H Beam/ I Beam/ BOX Beam/ Other long length structure members need to be machined at its both sides, to get certain degree of surface planeness and gloss, prior to the subsequent next step of welding and or installation. H Beam end m Read More

  • Find the Most Applicative Workpiece Fixture in End Face Milling Machine

    Content of this Article:End Face Milling Machine is for end facing on long parts, to get end face of workpieces polished and machined, for the ease of next step welding and or assembly. Based on category of workpieces, End Face Milling Machine can be divided into two broad groups of Pipe end face mi Read More

  • A set of DX1520 CNC H Beam End Face Milling Machine was delivered to Customer by Wuxi JACK

    Subject:Application of numerical control CNC H Beam End Face Milling Machine (The other name: CNC I Beam End Face Milling Machine) sees rapid development over the past several years. This short article explores the Background/ Advantage/ Technical Issues/Prospect of CNC H Beam End Milling Machine.Or Read More

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