DX4080 Beam End Face Milling Machine

Wuxi JACK Beam End Face Milling Machine, 

the First Class in Industry!

1) What is Usage of Beam End Face Milling Machine?

DX series Beam End Face Milling machine is a necessary and important equipment for doing end facing on steel structure workpieces, such as H Beam, BOX Beam, Cross Beam, Pipe, and any kind of working parts with special cross section shape;

2) You can check a typical H Beam after being machined with Wuxi JACK Beam End Facing machine as below: 

Beam End Face Milling Machine
 

3) What are Strong Points and Leading Edge of Wuxi JACK Beam End Face Milling machine?
 

a) DX series Beam End Face Milling machine is the flagship product of Wuxi JACK. Over the past decades, we have delivered approaching thousand sets of Beam End Face Milling machine for customers across the globe;
b) There are many advanced and exclusive functions with Wuxi JACK Beam End Face Milling machine. For example, the wide variety design of workpiece fixture, the 0°~45° slant facing… Which are all taking lead in industry;
c) Wuxi JACK has genuine capability on developing full line of Beam End Face Milling machine, which distinguish ourselves from other suppliers in the industry;

3) Wide Varieties of Beam End Facing machine Supplied by Wuxi JACK:

a) From as small as DX0810 (The vertical milling height of 800mm), to as big as DX6080 Beam End Face Milling machine (The vertical milling height of 6000mm);
b) From ordinary control Beam End Face Milli
ng machine for end polishing on square shape cross section workpiece, to CNC control End Face Milling machine for machining special cross section shape workpiece;
c) From common seen hydraulic vertical rack for workpiece clamping, to tailor design and made fixture adopted in the Beam End Facing machine …
 
You can always trust on every product of Wuxi JACK Beam End Face Milling machine!

Across the Line Wuxi JACK Beam End Face Milling Machine for Your Choice

The Finished End Facing made by Wuxi JACK End Facing Machine

2 Tube
3 Box Beam
4 Cross Beam
5 BOX Beam
6 BOX Beam
7 BOX Beam
8 BOX Beam
Working site---34-Leadong picture Original

The Working Site of Wuxi JACK Beam End Face Milling Machine

What are Unique and Strong Capabilities of Wuxi JACK 

Beam End Face Milling Machine?

Please check Picture,Video link and Description as below

1. Hydraulic Cylinder Workpiece Clamping Unit in Beam End Face Milling Machine:

 

Why does Working Parts Hydraulic Drive Clamping System Matter So Much for Beam End Face Milling Machine?

 

1) This is what distinguishes Wuxi JACK Beam End Face Milling Machine from that of other suppliers.
2) As a machining equipment with splitting structure, firm and reliable securing of workpiece is foremost for satisfactory running of the Beam End Facing Machine, especially for small models of the equipment, which has relative light weight and small size of machined parts: Loose connection of these working parts may lead to shaking of Beam End Face Milling Machine, and inferior end facing quality;
3) Besides, there are many special shape workpieces to be end faced in this Beam End Face Milling Machine, which need to be designed and produced with tailor made clamping system;

3) In certain respect, diversified hydraulic clamping system represents technical strength of a company, and Wuxi JACK always ranks top in this regard;
5) Want to know more on how Wuxi JACK do great job on this respect? Please pay a visit to find the Most Applicative Workpiece Fixture in End Face Milling Machine and DX1416 Beam End Face Milling Machine.

2. Strong Capability on Delivering Heavy duty Beam End Face Milling Machine:

 

What challenge and hard work lies behind making a heavy duty Beam End Face Milling Machine?

 

1) This is the second strong points of Wuxi JACK Beam End Face Milling Machine compared with other suppliers in the industry;
2) You may know that the common seen models of Beam End Face Milling Machine available in the market is from DX12xx to DX30xx, which refers to the max. end face milling height of 1.2m to 3m; Any size beyond this range, either smaller or bigger, poses great challenge to producers of the equipment, especially large size of heavy duty Beam End Face Milling Machine;
3) Design and manufacturing large size heavy duty Beam End Face Milling Machine involves sophisticated design and validation process, as well as strong machining and assembling capability of supplier;
4) Over the past decade, every year Wuxi JACK has successfully delivered several sets of heavy duty Beam End Face Milling Machine for customers both in China and for export, covering size of DX4080 to DX6080;
5) Want to know more? Take a look at DX4080 Large Beam End Face Milling Machine, DX6080 heavy duty Beam End Face Milling Machine and Why guaranteeing machining stability and precision is a great challenge on heavy duty Beam End Face Milling Machine!

3. Pioneering in Introducing CNC Beam End Face Milling Machine:

 

 

Is it necessary to introduce CNC control function into Beam End Face Milling Machine? The answer is definitely YES;

 

 

1) Over the years ever since its put into market, Beam End Face Milling Machine was generally applied for end facing on H Beam, BOX Beam, Cross Beam,… So, customers of this Beam End Facing Machine usually come from Steel Structure and related Industry;
2) Recent years have witnessed the development of structure member application: More and more special cross shape working parts appear and need to be machined, which is difficult for traditional Beam End Face Milling Machine to finish the task: Not only time consuming, but also precision of end facing quality is hard to control;
3) To meet such newly cropping demand from customers, as leading producer of Beam End Face Milling Machine, Wuxi JACK is the first company adopting the numerical control technique onto this equipment, and has get positive feedback from customers;
4) With these strong powerful CNC control Beam End Face Milling Machine, you can machine any kind of workpiece for your successful project! Want to know more? Please pay a visit to A set of DX1520 CNC H Beam End Face Milling Machine was delivered to Customer and DX3040 CNC Beam End Face Milling Machine.

4. Heavy duty Precision Ball Bearing Linear Guiderail in Beam End Facing Machine:

 

Is such configuration rare and precious? You bet on it.

 
 

1) Now, the unique and strong points with all sizes of Wuxi JACK Beam End Face Milling Machine: The Heavy duty Precision Ball Bearing Linear Guiderail for both vertical and horizontal traveling of milling head in the Beam End Facing Machine;
2) With such top grade guiding unit, you can rest assure on any end facing operation in any set of Wuxi JACK Beam End Face Milling Machine: It is stable, smooth, consistent, without shaking of milling head. This unit is purchased from the best supplier of HIWIN in the industry;
3) Comparatively, do you know which kind of guide rail adopted by other producers of Beam End Face Milling Machine? Usually welding type guide rail, or 45# steel guide rail, which deteriorates rapidly with time going, on running of milling head in the Beam End Facing Machine;
4) Want to check the superior quality of our Beam End Face Milling Machine? Please check DX1540 Automatic Beam End Face Milling Machine.

5. The High Power and Easy Operating Milling Head in Wuxi JACK Beam End Face Milling Machine:

 

 Now, the core working cell of milling head in Wuxi JACK Beam End Facing Machine: 

 

1) The 7.5kW Milling head for standard configuration, and 9.3kW or 11kW for special application;
2) So, do you know what power of milling head in competitor making Beam End Face Milling Machine? It is 5.5kW. And, what is good point of higher power on milling head? --- With higher power of milling head, the cutting depth will be raised, and end facing efficiency of the Beam End Face Milling Machine can be increased 20%;
3) Another superior point with Wuxi JACK milling head is, as you can check from the picture, changing revolving speed of milling head is easy: Just turning the handwheel; In contrast, changing revolving rpm on competitor milling head is strenuous: You need to uncover the milling head, and replace gears;
4) Want to learn more about the milling head adopted in Wuxi JACK Beam End Face Milling Machine? Please check DX1215 H Beam End Face Milling Machine.

6. The Angular End Facing in Wuxi JACK Beam End Face Milling Machine

 

 Now, another powerful ability of Wuxi JACK Beam End Face Milling Machine: 

 

 

1) It is natural to have straight face end milling with this Beam End Facing Machine, but it is rare and uncommon to get oblique face end milling performance, or with angle;
2) Is this function important for Beam End Face Milling Machine? Of course. As we mentioned earlier, nowadays, with more diversified requirement on application of structure members, which entails not only special cross section shape, but also slant end face of workpieces demanded; With this function of Beam End Face Milling Machine, you can get slant face end milling within the scope of 0°~45°, with the same high standard of machining effect;
3) So, how to attain such powerful characteristic in Wuxi JACK Beam End Face Milling Machine? The secret lies in unique design and machined traveling carriage of milling head, the arc T slot cut into its surface;
4) For more detail, please check DX4060 Heavy duty H Beam End Face Milling Machine.

What are the types of Wuxi JACK 

Beam End Face Milling Machine?

As you can draw conclusion from the above introduction, as leading producer on Beam End Face Milling Machine, we have dozens of models of equipment supplied for customers. And these models can be divided into 5 categories of Beam End Face Milling Machine:
1) The standard models, covering light duty to light medium duty Beam End Face Milling Machine;
2) The Medium Large size Beam End Face Milling Machine;
3) The large size heavy duty Beam End Face Milling Machine;
4) The CNC control Beam End Face Milling Machine;
5) Structure Member Milling and Facing Center composed of different models of Beam End Facing Machine.
 
Next, Let Us Review it one by one!

2. Medium Large Beam End Face Milling Machine

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1. Classification and Definition on Medium Large Beam End Face Milling Machine:

 
1) The Beam End Facing Machine with vertical end facing range from 2000mm to 3500mm is divided as Medium Large size Beam End Face Milling Machine, the corresponding models are from DX20xx to DX35xx;
2) As you can check from the right hand photo, this range of Beam End Face Milling Machine is used for producing large size structure members, pipe, BOX beam, etc.;
3) The most often selected models are DX20xx, DX25xx, and DX30xx: DX2040, DX2060, DX3030, DX3040, DX3050 Beam End Face Milling Machine;
4) As you can check from the product picture, from this range of Beam End Face Milling Machine, due to the large height of workpiece, operator needs to stand on lifting type operating platform. So, you can judge medium large and large size of Beam End Facing Machine at first glance;
5) As to the hydraulic workpiece clamp for this range of Beam End Face Milling Machine, it is still necessary.
 

2. Technical Parameters of Medium Large Size Beam End Face Milling Machine:

 Workpiece Biggest
 Cross Section Height
 2000 ~ 3500 mm  
 Horizontal End Facing Speed  150 ~ 800 mm/min.  Inverter Control
 Milling Head Idle Speed  1200 mm/min.  Fixed Speed
 Vertical End Facing Speed  150 ~ 800 mm/min.  Inverter Control
 Horizontal Driving Motor Power  3 kW  
 Vertical Driving Motor Power  4 kW  
 Horizontal and Vertical End
 Face Milling Guide Unit
 Heavy duty precise linear guiderail,
 aseembled onto machine bed and column
 Milling Head Power  7.5 kW  
 Hydraulic Drive Workpiece
 Clamp Unit
 1 Group  Standard, or Special
 Design

1. Standard Models Beam End Face Milling Machine

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 1. Classification and Definition on Standard models Beam End Face Milling Machine:

1) The Beam End Facing Machine with vertical end facing range from 800mm to 2000mm (Excluding 2000mm) is divided as light medium duty Beam End Face Milling Machine, the corresponding models are from DX08xx to DX20xx (Excluding DX20xx);
2) This range of Beam End Face Milling Machine is the earliest developed models of the equipment, and has the most widely application, especially for steel structure industry. This is the reason this group of products is named as Standard Model Beam End Face Milling Machine;

3) The two most often selected models are DX15xx and DX12xx, especially DX1215, DX1520 and DX1530 Beam End Face Milling Machine;

4) The small models light duty is DX0820, DX1010, and DX1015 Beam End Face Milling Machine;
5) The most conspicuous feature with this range of Beam End Face Milling Machine is, operator works on the machine standing on the workshop ground. Or, in other words, the operating platform of the Beam End Facing machine is fixed onto the bottom position of vertical column;
5) Another feature with standard Beam End Face Milling Machine is, hydraulic workpiece clamp is a must for equipment running. And, this size of Beam End Face Milling Machine sees the largest variety of workpiece clamp design.

 

2. Technical Parameters of Standard model Beam End Face Milling Machine:

 Workpiece Biggest
 Cross Section Height
 800 ~ 2,000 mm 2000mm excluded
 Horizontal End Facing Speed  150 ~ 800
 mm/min.
Inverter Control
 Milling Head Idle Speed  1200 mm/min. Fixed Speed
 Vertical End Facing Speed  150 ~ 800 mm/min. Inverter Control
 Horizontal Driving Motor
 Power
 2.2 kW  
 Vertical Driving Motor Power  3 kW  
 Horizontal and Vertical End
 Face Milling Guide Unit
 Heavy duty precise linear guiderail,
 assembled onto machine bed and column
 Milling Head Power  7.5 kW  
 Hydraulic Drive Workpiece
 Clamp Unit
 1 Group Standard, or
Special design

3. Heavy duty Beam End Face Milling Machine

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1. Classification and Definition on Large size Heavy duty Beam End Face Milling Machine:

 

1) The Beam End Facing Machine with vertical end facing range from 4000mm to 6000mm is divided as large size heavy duty Beam End Face Milling Machine, the corresponding models are from DX40xx to DX60xx;

2) As you can check from the photo, this range of Beam End Facing Machine is really big and eye catching. And, as discussed at the beginning of this page, although its selling volume is not as large as standard models, design and production on heavy duty Beam End Face Milling Machine is a real difficulty for producer, and embodies comprehensive capability of a company. In this regard, Wuxi JACK always takes the lead in the industry;
3) The most often selected model is DX4080, DX4060, DX5080 and DX6080;
4) Due to its large size and heavy weight of both machine and workpiece, installation, operation and maintenance of the heavy duty Beam End Face Milling Machine all need special attention on safety;
5) The milling head adopted in heavy duty Beam End Face Milling Machine not only include 7.5kW, but also often seen 9.3kW or even 11kW;
6) For heavy duty Beam End Face Milling Machine, because of the sufficient weight of workpiece, hydraulic clamp unit is not necessary any more. The common practice for this size of Beam End Face Milling Machine is customer prepare on workpiece loading platform, as you can find from the right hand photo.

 

2. Technical Parameters of Large Size Heavy duty Beam End Face Milling Machine:

 Workpiece Biggest
 Cross Section Height
 4,000mm ~ 6,000 mm  
  Horizontal End Facing Speed  150 ~ 800 mm/min.  Inverter Control
  Milling Head Idle Speed  1200 mm/min.  
  Vertical End Facing Speed  150 ~ 800 mm/min.  
  Horizontal Driving Motor Power  4 kW  
  Vertical Driving Motor Power   5 kW  
 Horizontal and Vertical End Face
 Milling Guide
 Heavy duty precise linear guiderail,
 assembled onto machine bed and column 
  Milling Head Power  7.5 / 9.3/ 11 kW  
  Hydraulic drive Workpiece
 Clamp Unit
 No need  


 

4. CNC Control Beam End Face Milling Machine

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1. Classification and Definition on CNC Control Beam End Face Milling Machine:

 

1) The vertical end facing range of CNC Beam End Face Milling Machine covers standard model and medium large size: From 800 mm to 3500mm. The corresponding models are from CNC DX08xx to CNC DX35xx;
2) As you can check from the left hand photo, CNC control Beam End Face Milling Machine is especially applicable for end facing the workpieces with round shape, or special shape. This is the purpose on development of CNC Beam End Facing Machine;
3) The most often selected model is from CNC DX15xx to CNC DX35xx. For example: CNC DX1520, CNC DX3030, CNC DX3530, CNC DX3535 CNC Beam End Face Milling Machine;

4) The CNC Beam End Facing Machine uses servo motor as its driving energy source, which rarely see high power model. For this reason, CNC Beam End Facing Machine is not applied to heavy duty Beam End Face Milling Machine.

 

2. Technical Parameters of CNC control Beam End Face Milling Machine:

 CNC Controller  Beijing STARTFIRE SF 2100C
 Shanghai FANGLING F 2300/2400/2500
  Workpiece Biggest
 Cross Section Height
 800 ~ 3500 mm  
  Horizontal End Facing
 Speed
  100 ~ 800 mm/min.  Servo Drive and
 CNC Control
  Milling Head Idle Speed   1400 mm/min.  
  Vertical End Facing
 Speed
  100 ~ 800 mm/min.  Servo Drive and
 CNC Control
 Horizontal Driving Motor   1.5 kW  Servo motor
  Vertical Driving Motor   2 kW  Servo motor
 Horizontal and Verical
 Guiding Unit
 Heavy duty precise linear guiderail, assembled
 onto machine bed and column
 Milling Head Power  7.5 kW
 Hydraulic Drive Workpiece Clamp Unit  1 set, standard or special made

5. Structure Member Milling and Facing Center

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1. Classification and Definition on Structure Member Milling and Facing Center:

1) This is the high end and sophisticated composition of Beam End Face Milling Machine;
2) Same as Heavy duty Beam End Face Milling Machine, although in relatively small demand in market, only very small percentage of producers has the ability on designing and Structure Member Milling and Facing Center, and Wuxi JACK is one of the excellent one;
3) Structure Member Milling and Facing Center is tailor made, which is designed and manufactured based on specific customer demand. So, there is no standard model and specification of it;

4) For one of the examples, please check of the Structure Member Milling and Facing Center Wuxi JACK exported to Belarus in 2011 which is composed of 2 sets of DX1530 CNC Beam End Facing Machine and 5 sets of workpiece clamping system.

 

2. Technical Parameters of Structure Member Milling and Facing Center:

Because of its special made, there is no common technical parameters with this product.

Application Range of Beam End Face Milling Machine

1) Same as XBJ& SXBJ series Edge Milling Machine, the DX series Beam End Face milling Machine is another kind of pre-machining equipment on end face polishing. The difference is, Edge Milling Machine works on raw materials of steel plate, while H Beam End Face milling Machine works on Work in Process part of Structure Members;


2) In this view, Beam End Face milling Machine can also be viewed as End of Line finishing product, if H Beam / BOX Beam/ Cross Beam are the final product of facility. So, it is indispensable for H Beam Production Line, BOX Beam Production Line, T Beam Production Line;


3) With the coming up of large size and heavy duty Beam End Facing Machine, as well as CNC control H Beam End Face milling Machine, the product family of Beam End Face milling Machine extends its application beyond the scope of Steel Structure Industry, to the more wider range of Offshore Derrick, Bridge Construction, Civil Engineering, Pipeline Construction, etc. For this reason, heavy duty Beam End Facing Machine also often works with Girder Automatic Welding Machine, and Large Pipe Welding Machine, etc.

CNC Control Beam End Face Milling Machine
01

Heavy duty Beam End Facing Machine
02

Beam End Face Milling Machine
03

How does Wuxi JACK Beam End Face Milling Machine work?

Design and Working Principle of Beam End Face Milling Machine

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The righthand sketch is design drawing on DX6080 heavy duty Beam End Facing Machine designed by Wuxi JACK and exported to Vietnam in 2018. You can check from it, that:

1. Mechanical Main Body of Beam End Facing Machine:

1) This includes stationary horizontal base bed and vertical moving column of the Beam End Face Milling Machine;
2) The mounting carriage for milling head is installed on the vertical column, up and down movement during working of the Beam End Facing Machine;
3) By means of column forward and backward traveling along horizontal base of the Beam End Face Milling Machine, as well as vertical movement of carriage along vertical column, composes the two dimensional movement of milling head, fulfilling end facing job of Beam End Face milling Machine.


2. End Facing Machining unit of Beam End Face Milling Machine:

1) The standard power of milling head in Beam End Face Milling Machine is 7.5kW; For heavy duty Beam End Facing Machine (DX4080 and above), majority selection is 9.3kW and 11kW;
2) Benefiting from unique feature of Wuxi JACK Beam End Face Milling Machine, the milling head can be tilted 0°~45°, making slant end facing effect available;


3. Hydraulic Drive Workpiece Clamping Unit in Beam End Face Milling Machine:

1) As mentioned at the Heavy duty Beam End Face Milling Machine segment of this page, hydraulic drive workpiece clamping unit is not needed for heavy duty Beam End Facing Machine, but it is a must for medium size and small size, especially light duty Beam End Facing Machine;
2) Also, as introduced earlier in this page, the common seen hydraulic drive workpiece clamping unit in Beam End Face Milling Machine is in vertical style together with side clamping. Meanwhile, there are many types of special made fixtures.

How to use Wuxi JACK Beam End Face Milling Machine?

1. Making Preparation on Wuxi JACK Beam End Facing Machine:

1) The installation of Beam End Face Milling Machine involves dig of pit to put in horizontal base bed;
2) After making contract of the DX series Beam End Face Milling Machine, we prepare layout and foundation drawing of the equipment to customer, and customer make pit as well as foundation based on it;
3) The most critical issue for installation and commissioning on Beam End Face Milling Machine is making levelness of horizontal base bed, upright of vertical column, and perpendicular to each other of the horizontal base bed with respect to vertical column;

4) For all these three aspects on installation of Beam End Face Milling Machine, we give specific standard and tolerance in the manual book of the Beam End Facing Machine. This not only directly affect performance quality, but also more importantly the safety operation of the Beam End Face Milling Machine.


2. Notice for Attention on Daily Operation of Beam End Face Milling Machine:

1) As a machining equipment adopting high speed revolution of facer blade, careful using and service of milling head and its consumables not only determines quality of daily operation of Beam End Facing Machine, but also variable cost of the equipment;
2) Besides, the working process of Beam End Facing Machine will generate certain amounts of debris, which need to be cleaned off regularly in time;
3) Same as L type Elevating Welding Positioner, at the end of each day work of the Beam End Face milling Machine, be sure to descend milling head to bottom position of vertical column. Do not make the milling head in the middle or even top half position of Beam End Facing Machine vertical column.

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WUXI AMASS MACHINERY CO., LTD
WUXI JACK TECHNOLOGY CO., LTD
0510-83297829
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