A. Usage and Nomination of DX Series Steel Structure Beam End Face Milling Machine:
1) Function: DX series Beam Steel Structure End Face Milling Machine is for milling on end face of various Steel Structure members, such as H Beam/ I Beam/ BOX Beam/ Cross Beam/ Pipe Structure Member, and or any other special kinds of workpiece;
Collection of the typical types of workpieces for Structure Member End Face Milling Machine: (Fig.1)
2) Purpose: The purpose of such end facing is to polish, and at the same time remove rusted and dirty layer from end face of workpieces, making preparation for next step of welding/ fabrication/ installation;
3) Actuator: Milling Head and its driving as well as controlling system is the enforcement mechanism of the Beam End Facing Machine: (Fig.2)
4) Nomination: Besides “Beam End Face Milling Machine”, the other frequently seen nominations of the equipment include but not limited to: Beam End Facing Machine, Structure Member End Face Milling Machine, Steel Structure End Face Milling Machine, etc.
B. Classification of DX Series Conventional Control and CNC Beam End Face Milling Machine:
DX series Steel Structure Beam End Face Milling Machine can be classified based on two different types of Standards:
1. Division on DX Series Structure Member End Face Milling Machine Based on Max. Vertical Stroke:
Vertical end facing stroke of milling head is the most important parameter of the machine, and also determines its model. Based on this, the DX series Steel Structure Beam End Face Milling Machine can be grouped into three branches of:
1) Small or light duty Beam End Face Milling Machine:
a) Models of the machine cover the range of DX08xx~ DX10xx;
b) The corresponding max. vertical end face milling stroke is from 800mm to 1000m;
a) Models of the machine cover the scope of DX12xx ~DX25xx, which means the corresponding max. vertical end face milling stroke is from 1200mm to 2500m;
b) This branch of product takes the largest selling volume of the Steel Structure End Face Milling Machine;
a) Models of the machine cover the scope of DX25xx ~DX60xx, which means the corresponding max. vertical end face milling stroke is from 2500mm to 6000m;
b) Especially the models from DX40xx to DX60xx, this is a kind of important and highly technical content Large Size Steel Structure Beam End Face Milling Machine. The typical models are DX4080, DX5080, and DX6080, etc.;
2. Division on DX Series Beam Steel Structure End Face Milling Machine Based on Control Style:
1)“Ordinary” Electric Relay Control Steel Structure Beam End Face Milling Machine:
a) This is the starting up of the product, and takes majority use in practical application;
b) End face milling operation is performed in the way of : Driven with A.C. motor, speed control by means of A.C. inverter, and displayed on digital meter;
c) Operating Panel of Wuxi JACK Conventional Control Structure Member End Face Milling Machine: (Fig.3)
d) Applicable Workpieces: Conventional control Beam End Face Milling Machine is for end facing on regular shape workpieces: H Beam/ T Beam/ Cross Beam/ BOX Beam;
The Typical Types of Workpieces for “Ordinary” Steel Structure Beam End Face Milling Machine: (Fig.4)
a) Control Style: In CNC Beam End Face Milling Machine, the end facing operation is controlled with CNC controller;
b) The corresponding movement of milling is driven with X and Y axis servo motors;
c) End facing working speed is controlled with CNC controller also;
d) Correspondingly, operating panel of CNC Beam End Face Milling Machine is much simpler;
e) CNC Controller and Control Buttons in Wuxi JACK DX1520 CNC Steel Structure End Face Milling Machine: (Fig.5)
f) Applicable Workpieces: CNC Beam End Face Milling Machine has strong and powerful capability on end facing on Special section shape, including round shape/ special designed;
g) The Examples of Workpieces for CNC Beam End Face Milling Machine: (Fig.6)
h) Milling and Facing Center: Besides, together with assisting mechanisms, several sets of CNC Steel Structure End Face Milling Machine can be constituted into Custom made Milling and Facing Center, meeting sophisticated demand from customers.
C. What We will introduce in this product family of DX Series Conventional and CNC Steel Structure End Face Milling Machine:
The product sections in this family cover full range of products as the above mentioned:
1. For ordinary relay control H Beam End Face Milling Machine, the model covers small and medium models DX08xx/ DX12xx/ DX15xx / DX20xx /DX30xx, to Heavy duty Steel Structure Beam End Face Milling Machine of DX4080/ DX5080/ DX6080;
2. For CNC Beam End Face Milling Machine, we give introduction on its application for pipe/ BOX Beam/ H Beam, as well as technical features and functions of CNC;
3. Besides, you can also find there are many deep down study and discussion on all the units/ functions of the DX series Structure Member End Face Milling Machine, including main frame (Column and bed)/ hydraulic drive workpiece bracket/ CNC/ Milling head; As well as topics on Design/ Process technology/ Installation and Commissioning/ Operation Tips/ End Face Milling Technique/ Wuxi JACK’s Strong Points…
D. Wuxi JACK Advantage in Design and Production on DX Series Ordinary and CNC Beam End Face Milling Machine:
1. DX series Steel Structure Beam End Face Milling Machine is superior product of Wuxi JACK. This product family is one of the best selling ones both in Chinese mainland and overseas market.
2. Wuxi JACK is the leader in delivering high standard DX series Steel Structure End Face Milling Machine of various specifications for customers. In this product family, you will meet many interesting products we have delivered for domestic and overseas customers over the past decades;
3. Examples of the DX Series Conventional and CNC Beam End Face Milling Machine are listed below but not confined to:
1) All the common seen models in practical application, including DX15xx (DX1520/ DX1530/ DX1540) Beam End Facing Machine for traditional steel structure use;
2) Besides product of standard size, we also have strong capability on designing and making special specifications of the machine, especially large size and heavy duty ones: Large Size Steel Structure Beam End Face Milling Machine as large as DX6080, which is the largest one up to now in the market;
3) Sizes larger than DX40xx usually pose great challenge to suppliers in terms of designing and producing. This is where our strength lies in--- We have strong capability and rich experience on developing Heavy duty Steel Structure Beam End Face Milling Machine for customers;
4) CNC Beam End Face Milling Machine, which we have delivered for customers more than 80 sets covering models from CNC-DX1215 to CNC-DX3535;
5) Steel Structure Milling and Center which is composed of 2 sets of DX1540 Beam End Facing Machine as well as 5 sets of workpiece positioning and clamping tables, together with customer made functions of 0°~ 60° integral machine tilting and or travelling along heavy duty precise linear guiderails.
