Subject of This Article on 3 in 1 H Beam Fabrication Machine:
1) Background: Recently in June 2024, when communicating business with an overseas customer on 3 in 1 H Beam Assembly Weld Straighten Machine, customer raised several questions on the ability of this Wuxi JACK 3 in 1 Vertical H Beam Welder producing welding H Beam with special requirement on size and structure;
2) Significance: For Wuxi JACK engineering team, this is often happened condition during technical discussion with customer on our products. So, we think it is useful to write an article on this topic:
3) Topics of This Blog on Integral Function H Beam Welding Machine:
The Conventional Workpieces Specifications of the machine;
Customer Requirement on Special Specifications Welding H Beam for the machine;
Wuxi JACK Propose to Meet Customer Requirement on the machine;
Summary on Wuxi JACK Strong Capability to Deliver the Most Fitting Vertical H Beam Welder for Customer
A. Conventional Workpieces Specifications of Wuxi JACK 3 in 1 H Beam Welding Machine:
1. General Specifications of Welding H Beam from H Beam Production Machine:
“Standard” Size of Welding H Beam: In steel structure industry, the most often seen size scope for H Beam batch production with 3 in 1 H Beam Fabrication Machine can be listed as:
Typical specifications of Welding H Beam for steel structure use: (Fig.1)
1) H Beam Flange Width: 150mm ~ 800mm;
2) H Beam Flange Thickness: 6mm ~ 40mm;
3) H Beam Web Height: 200mm ~ 1,500mm;
4) H Beam Web Thickness: 5mm ~ 32mm;
Conventional Models of H Beam Production Machine: Conventional means covering the largest group of H Beam production. For this purpose, Wuxi JACK 3 in 1 machine has 2 branches product with 3 standard models respectively:
2. 2 Major Series of Wuxi JACK Integral Function H Beam Welding Machine:
1) H Beam Cross Section Type: There are 2 types of welded H Beam cross section: Symmetric and asymmetric. Of which, majority H Beam has symmetric cross section:
2) 2 Major types of H Beam cross section to be fabricated from Wuxi JACK 3 in 1 Vertical H Beam Welder machine: (Fig.2)
3. 2 Branches of Wuxi JACK H Beam Production Machine for Producing Welded H Beam:
1) PHJ Series: For producing all types of welded H Beam, including both symmetric and asymmetric cross section;
2) ZHJ Series: Specifically for producing symmetric cross section welding H Beam;
All the other dimensions of H Beam that can be produced from PHJ and ZHJ series 3 in 1 machine are same, with slightly difference on Max. H Beam flange width: 750mm for ZHJ compared with 800mm for PHJ Vertical H Beam Welder:
1) Wuxi JACK PHJ15 model 3 in 1 H Beam Welding Machine works at customer facility: (Fig.3)
2) Wuxi JACK ZHJ15 and ZHJ18 models 3 in 1 H Beam Assembly Weld Straighten Machine work at customer facility: (Fig.4)
B. Customer Requirement on Special Specifications Welded H Beam from 3 in 1 H Beam Production Machine:
The special specifications of welding H Beam from customer focuses on 2 main aspects: Super small size and special structure:
1. Super Small Size of Welding H Beam to be Expected from Wuxi JACK Vertical H Beam Welder Machine:
1) Min. thickness of flange and web thickness: Compared with 5~6mm min. in conventional models H Beam Fabrication Machine, here this customer requests on capability of assembling and welding on 3.2mm thickness;
2) Min. width of flange to be fabricated from 3 in 1 machine: From 150mm reduced from 100mm;
3) Min. height of web: From 200mm diminished to 150mm;
2. Tapered Welding H Beam to be Produced from 3 in 1 H Beam Welding Machine:
1) Below is hand making sketch on one piece of tapered welding H Beam that will be produced for customer from H Beam Production Machine: (Fig.5)
2) The left end of web height is 300mm, and the right end is 500mm;
So, what will Wuxi JACK engineering team propose on our 3 in 1 machine, to fully meet on customer demand?
C. Wuxi JACK Propose to Meet Customer Requirement on 3 in 1 H Beam Assembly Weld Straighten Machine:
Our Strong Points: As a technique oriented company started by 3 senior engineers, Wuxi JACK is very good at making special design to meet customer requirement. For this case on 3 in 1 machine:
1. Make Special Design to Give the 3 in 1 H Beam Production Machine Capability of Producing Super Small H Beam:
1) Challenge: In the field of machine development, to design and produce very small size poses same challenge as producing super large size machine. This is true with Integral Function H Beam Welding Machine, that developing this 3 in 1 Vertical H Beam Welder equipment capable of producing 100mm width and 150mm height H Beam is far more difficult and with higher cost than producing 150mm width 200mm height H Beams;
2) Wuxi JACK Action: Our engineer proposes special design on the 3 in 1 machine, making it endowed with additional ability of producing super small H Beam, while maintaining the ability of producing conventional large welding H Beam at the same time:
3) Wuxi JACK will have special design on assembling welding straightening units of our 3 in 1 H Beam Welding Machine: (Fig.6)
2. Ability of Producing Tapered Welding H Beam with Wuxi JACK 3 in 1 H Beam Welding Machine:
1) All Models Capable: Wuxi JACK produced 3 in 1 Vertical H Beam Welder machine has capability of producing tapered welding H Beam with every model: So long as the taper angle is controlled within 8° , all of our models of the 3 in 1 H Beam machine can produced tapered welded H Beam:
2) Tapered welded H Beam produced from Wuxi JACK 3 in 1 H Beam Assembly Weld Straighten Machine, at being used in house construction: (Fig.7)
D. Summary on Wuxi JACK Strong Capability to Deliver the Most Fitting 3 in 1 Vertical H Beam Welder Machine for Customer:
1. Distinguish Wuxi JACK from Other Suppliers on 3 in 1 H Beam Fabrication Machine: As can be found from the above introduction on this business case, Wuxi JACK has excellent technical strength and quick response, to render the best and in time service for customers;
2. Wuxi JACK Leading Technology on Providing the Most Suitable and Capable 3 in 1 H Beam Welding Machine:
This can be listed as below, but not limited to:
The only company to provide models of 3 in 1 H Beam Fabrication Machine for Customer:
1) Producing both symmetric and asymmetric cross section welded H Beam;
2) Straightening capability of our 3 in 1 machine is 40mm thickness flange, compared with only 20mm by other suppliers;
3) High precision mechanism on managing welding torch position, so as to acquire on the best welding performance;
4) Highly stable solid downward pressing roller mechanism, to make sure the most stable and accurate assembly effect from the machine;
For more detailed graphic introduction, please visit slide page: Quick understanding on Wuxi JACK 3 in 1 H Beam Fabrication Machine.
