1 Banner Welding Positioner P1000211

A. The Subject of this Page on Wuxi JACK Welding Positioner and its Welding Turning Table:

1. This page is for introducing Wuxi JACK Welding Positioner in a concise and summary way: Its Classification/ Specification/ Technical Superiorities/ Application in graphical manner;

2. For customers or anyone who has interest on Welding Positioner and corresponding Welding Turning Table, this page may help you to get a quick understanding on this superior product of Wuxi JACK, within the shortest time;
3. The thematic page is originated from introduction slides ”Superiority of Wuxi JACK Welding Positioner”;

 

4. The Function and Usage of Welding Positioner and its Welding Turning Table:

1) Welding Positioner is a kind of welding fixture equipped with Welding Turning Table, which has ability to change its position in two to three degrees of freedom;
2) In this way, position of clamped workpieces on its Welding Turning Table can be adjusted to the most ideal orientation;
3) Such ideal orientation not only conforms with ergonomics requirement of on site operation, but also guarantees the best degree of welding performance delivered from the Welding Positioner and its Welding Turning Table;

4) A set of Wuxi JACK Welding Positioner, the workpiece secured onto its Welding Turning Table: (Fig.1)

Fig1 Welding Turning Table 20100619106

 

5) The three types of position change realized in Welding Positioner and its Welding Turning Table include:
 

a) 0°~ 360° revolving of Welding Turning Table;
b) 0°~ 120° tilting of Welding Turning Table;
c) Elevation of Welding Turning Table within certain vertical stroke.

 

B. For Deep Down Exploration on Business and Technical Details of Wuxi JACK Welding Positioner and its Welding Turning Table, please visit Thematic product pages of:

1. Welding Positioner and its Welding Turning Table;
2. Two Axis Welding Positioner and its Welding Turning Table;
3. Three Control Axis L type Welding Positioner and its Welding Turning Table;
4. Single Working Axis Welding Turning Table;
5. Head and Tail Welding Positioner together with its Welding Turning Table;
6. Special made Welding Positioner and its Welding Turning Table;
7. Servo drive Welding Positioner and its Welding Turning Table

C. Technical View on Wuxi JACK Welding Positioner and its Welding Turning Table:

Slides 1: The Complete Line of Types and Models of Wuxi JACK Welding Positioner and its Welding Turning Table for Customer Choice:

1. Wuxi JACK designs and produces full range of Welding Positioner, which can meet the different demands of customers:
 

1) Conventional type two axis Welding Positioner, with 0°~ 360° revolving and 0°~ 120° tilting of Welding Turning Table, loading capacity from 100kg up to 30 Ton;
2) Two Axis/ Three Axis L type Welding Positioner, with fixed height or elevating Welding Turning Table, loading capacity up to 5 Ton;
3) Two Axis/ Three Axis Head and Tail Welding Positioner, with fixed height or elevating Welding Turning Table, loading capacity up to 30 Ton;
4) Single Axis horizontal or vertical Welding Turning Table, loading capacity up to 100 Ton;
5) Special made Three Axis Pipe Rotating Welding Positioner, for pipe diameters up to Φ1200mm;
 

2. Besides, for the above mentioned all the types of Welding Positioner and its Welding Turning Table,

1) Not only standard structure, but also special structure;
2) Not only conventional A.C. motor, but also servo drive motor,
Can be developed by Wuxi JACK for customers to meet your personalized demand.

Slides 2: The Technical Advantages of Wuxi JACK Conventional Two Axis Welding Positioner and its Welding Turning Table:

1. This type of Welding Positioner has the largest application share. We provide top grade Welding Turning Table with the most reasonable price and within the shortest lead time;

2. Technical advantages of this series of Welding Positioner and Welding Turning Table can be summarized as:

1) Carefully calculated and validated revolving and tilting torque, and related eccentricity and gravity center distance, for each tonnage of the Welding Positioner;
2) The 0°~ 360° revolving linear speed of Welding Turning Table is controlled with A.C. inverter, and displayed in real time;
3) Angular ruler precisely indicates real time tilting of Welding Turning Table;

4) Safe operation of the Welding Positioner is fully guaranteed by means of:

a) Revolving and tilting of Welding Turning Table are driven with braking motor;
b) Protected with hard stops;
c) Reliable electric conduction of Welding Turning Table;
5) Convenient operation is fulfilled with combination of remote pendant and foot pedal switch.

Slides 3: The Full Range of Wuxi JACK Conventional Two Axis Welding Positioner and its Welding Turning Table:

1. Wuxi JACK has full range of products in the realm of conventional two axis Welding Positioner, with its Welding Turning Table loading capacity from 100kg to 30 Ton;
2. Besides, special tonnage of two axis Welding Positioner can also be developed for customers.

Slides 4: The Updated Special Design in Wuxi JACK Two Axis Welding Positioner and its Welding Turning Table:

1. On the basis of conventional structure and configuration two axis Welding Positioner and its Welding Turning Table, Wuxi JACK has strong ability on developing updated specialized models of products, when customer has extended expectation;

2. Examples of such personalized two axis Welding Positioner and its Welding Turning Table are listed but not limited to:

1) From Two Axis to Three Axis: The Welding Turning Table can have its height level changed, by means of manually changing fitting positions of securing bolts;
2) For extreme precision control on revolving and tilting of Welding Turning Table, servo drive motor is introduced to Welding Positioner. Customers from confidential military, or aviation industry usually have such requirement;
3) Special designed structure and appearance of Welding Turning Table and its fixture, for being applied in fabrication of special workpieces.

Slides 5: The Completely Safe Elevation in Wuxi JACK L type Welding Positioner:

1. L type Welding Positioner is a kind of widely used welding equipment, applied in Vehicle and Constructure Machinery industry;
2. Majority of L type Welding Positioner has function of its Welding Turning Table elevation. Of which, the safe and reliable elevation is of vital importance;

3. In Wuxi JACK developed L type Welding Positioner, all the elevation job of its Welding Turning Table is carried out by means of hydraulic oil cylinder drive:

1) In this way, elevation of the Welding Turning Table has sufficient heavy driving force, reliable operation, and completely safety assurance. This is the most importance control point for any set of elevating style L type Welding Positioner;
2) Comparatively, many other suppliers in the market adopt with A.C. motor drive and leadscrew transmission, which not only lack of sufficient driving force, but also has potential risk of sudden failure, which will lead to breakage of Welding Turning Table elevation system, and brings along safety issues.

Slides 6: The Completely Safe and In Phase Elevation in Wuxi JACK Head and Tail Welding Positioner:

1. Similar to L type Welding Positioner, for process control on running of Head and Tail Welding Positioner, completely safe elevation of Welding Turning Table, and hence its workpiece, is also the most important issue;
2. Besides, the perfectly in phase up and down of both ends of workpiece, in other words, the 2 sets of Welding Turning Table on both upright columns of the head and Tail Welding Positioner, is also of vital importance;

3. To meet the double demands of both completely security and perfectly in phase elevation, in Wuxi JACK Head and Tail Welding Positioner:

1) Elevation of Welding Turning Table is double drive from high power (4kW) servo motors;
2) And transmitted by means of chain and sprockets.

Slides 7: The Wide Variety Assorted Transfigurations in Wuxi JACK Head and Tail Welding Positioner:

Wuxi JACK supplies all varieties of Head and Tail Welding Positioner for customer choice:
1. Elevation or Not: The Welding Turning Table can be fixed in height, or elevating;
2. Movable or Not: Its two sets of upright columns, can be either in the form of one fixed into workshop floor, the other movable along rail, or both sets stationary;
3. With Connecting Horizontal Boom or not: In Head and Tail Welding Positioner, there can be a piece of horizontal boom connecting the two sets of upright columns, or no such connection in the more flexible way;
4. We also produce a special type of Head and Tail Welding Positioner, which is shown in the photo of this slides: The 2 sets of vertical orientation Welding Turning Table, instead of the two sets of upright columns, forming up the Head and Tail Welding Positioner.

Slides 8: The Wuxi JACK PR series Special Design Pipe Rotating Welding Positioner:

As shown in the photos of this slides, this is a Wuxi JACK unique designed product, a kind of pipe rotating Welding Positioner:
1. It is used for fabricating pipe with pipe, pipe with flange, or pipe with elbow;

2. This pipe rotating Welding Positioner can have its workpieces equipped with three degrees of freedom:

1) 0°~ 360° rotation, the corresponding linear speed is controlled with inverter. This is welding speed of the pipe rotating Welding Positioner;
2) -45°~ +45° tilting of the entire piece of Welding Turning Table, this is for the purpose of pipe elbow fabrication convenience;
3) Up and down elevation of pressing roller: This is for the purpose of accommodating different diameters of pipe into the pipe rotating Welding Positioner, within the range of Φ60 mm to Φ1200 mm.

Slides 9: The Wide Range of Loading Tonnage in Wuxi JACK Single Axis Horizontal or Vertical Welding Turning Table:

Single axis Welding Positioner usually comes in the form of horizontal or vertical revolving Welding Turning Table, as shown in the photos of this slides:
1. Standard Horizontal orientation Welding Turning Table has the largest loading capacity of 100 Ton;
2. Standard Vertical orientation Welding Turning Table has loading capacity from 1 Ton to 5 Ton;
3. The Horizontal orientation Welding Turning Table can also be designed into servo drive, with loading capacity from 500 kg to 3 Ton.

Slides 10 to 14: The Broad Customer Base of Wuxi JACK Welding Positioner and its Welding Turning Table:

1. Benefitting from the above introduced strong points of Wuxi JACK Welding Positioner and its Welding Turning Table, this family of products have gained extensive customer applause and positive feedback from Chinese and Overseas customers;
2. These 5 slides give photos of some business cases over the past several years, of Wuxi JACK Welding Positioner and its Welding Turning Table, L type Welding Positioner, Head and Tail Welding Positioner, in various specific tonnage, structure, and configuration.

 
Welding Positioner
01

Head and Tail Welding Positioner
02

L type Welding Positioner
03

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WUXI AMASS MACHINERY CO., LTD
WUXI JACK TECHNOLOGY CO., LTD
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