Wuxi JACK H Beam Assembly Welding Straightening Integral Machine, the Leading Product in the Industry!

The Application of H Beam Assembly Welding Straightening Integral Machine:

3) Below is design sketch on typical H Beam that can be produced with the H Beam Assembly Welding Straightening Integral Machine: 

 

4) Below is welding H Beam delivered from the Wuxi JACK H Beam Assembly Welding Straightening Integral Machine: 

5) Below is welding T Beam delivered from the Wuxi JACK Three in One H Beam Fabrication Machine: 

2. The Development Background and Benefit of H Beam Assembly Welding Straightening Integral Machine:

1) The product name of “H Beam Assembly Welding Straightening Integral Machine” refers to the three main functions it is embedded with, and how the machine produces eligible workpieces from raw material. In practical application, there are some other synonyms with the equipment: Three in One H Beam Fabrication Machine, and or Integral Function H Beam Welding Machine, and or Three in One H Beam Welding Machine, and or Vertical H Beam Welder, and or Pull Through H Beam Welder, etc. Customers from different regions and countries may have different customary nomination on the machine;
2) H Beam Assembly Welding Straightening Integral Machine was initiated from the year around 2005, out of the purpose of simplifying process technology on producing welding H Beam, and hence lower down manufacturing cost of the Automatic H Beam Production Machine, which in turn greatly reduce the purchase budget for customers on the equipment, as well as variable cost of daily running on producing welding H Beam/ I Beam/ T Beam;
3) At its early stages of several years, this Three in One H Beam Fabrication Machine was only in the period of concept design, which was just for exhibition use;
4) The breakthrough on the H Beam Assembly Welding Straightening Integral Machine to pragmatic phase was kicked off by Wuxi JACK in 2009. In that year, Wuxi JACK successfully designed and manufactured the first set of Three in One H Beam Fabrication Machine in genuine sense of practical use, and put it to market. Ever since, this new generation of Automatic H Beam Production Machine witnessed rapid growth in market share, and welcomed by customers around the globe, benefiting its revolutionary change brought along;
5) For more detailed analysis on value added profit this Three in One H Beam Fabrication machine brought for customers, please check product “PHJ ZHJ Cost effective Three in One H Beam Fabrication Machine”, and product “PHJ15 Three in One H Beam Fabrication Machine”.

Want to check how does the raw materials of steel strip plates made into finished H Beam T Beam in the Wuxi JACK Three in One H Beam Fabrication Machine? Please check the lefthand scrolling photos

The General Steps of Make Welding Beam with H Beam Assembly Welding Straightening Integral Machine:

Please check the lefthand marked photos for observance on operation of H Beam Assembly Welding Straightening Integral Machine:

1. The Operation Process in the H Beam Assembly Welding Straightening Integral Machine can be divided into 4 general steps of:

1) Steel Strips Loaded into the Three in One H Beam Fabrication Machine:

As shown in the first photo, one piece of steel strip laying in flat served as flange, and another piece of steel strip standing vertically served as web, (In the 1^st photo the web is not shown), are loaded into the Vertical H Beam Welder by way of its input conveyor;

2) Assembled, Welded, and Straightened into a Piece of T Beam in the H Beam Assembly Welding Straightening Integral Machine:

As shown in the second photo, the flange and web are fabricated into T Beam, and sent out of the Vertical H Beam Welder by way of its output conveyor;

3) Load the T Beam into the Three in One H Beam Fabrication Machine Again:

a) As shown in the third photo, the second piece of flange is put onto input conveyor of the Vertical H Beam Welder in flat position;
b) The fabricated T Beam is inverted 180°, and put onto input conveyor of the H Beam Assembly Welding Straightening Integral Machine again. Please note in this step, the edge of the T Beam web should be in line with middle line of the second piece of flange, so that a piece of H Beam can be come into being roughly;

4) Assembled, Welded, and Straightened into a Piece of T Beam in the H Beam Assembly Welding Straightening Integral Machine:

As shown in the fourth photo, the H Beam is assembled, welded, and straightened into finished effect in the Vertical H Beam Welder.

2. The finished H Beam is shown in the fifth photo. From steel strip to T Beam, then from T Beam to H Beam, every time pass through the machine will go through three steps of fitting up, welding and straightening in a row. This is where its product name of H Beam Assembly Welding Straightening Integral Machine got from;

3. Operating panel of this PHJ ZHJ series Three in One H Beam Fabrication machine is shown in the sixth photo;

4. For more detailed process technology of the machine, please visit product “PHJ ZHJ Welding Three in One H Beam Fabrication Machine”.

H Beam Assembly Welding Straightening Integral Machine1. Summary on PHJ Models Three in One H Beam Fabrication Machine:

1) Finished Workpiece from PHJ models H Beam Assembly Welding Straightening Integral Machine:

Below illustration gives explanation on characteristics of H Beam from PHJ models Vertical H Beam Welder: Both symmetric, and asymmetric, which refers to the relationship between flanges and web;

2) The Welding Technique Applied in PHJ models H Beam Assembly Welding Straightening Integral Machine:

PHJ series three in one H Beam Assembly Welding Straightening Integral Machine uses automatic control large current Submerged Arc Welding in flat position. Solid wire and welding flux are used in the process;

3) The Assembling Style in PHJ models H Beam Assembly Welding Straightening Integral Machine:

a) This is the main difference between PHJ and ZHJ H Beam Assembly Welding Straightening Integral Machine: In PHJ models, the fitting up of flanges with web is realized in semi automatic way: The first side is driven with oil cylinders, and the other side is pushed by hand by means of handwheel;
b) This is for the purpose of asymmetric assembling in the Vertical H Beam Welder;

4) Standard Models of PHJ series Three in One H Beam Fabrication Machine:

Based on expected web height of finished T Beam and H Beam, the PHJ series has three standard models of PHJ15, and PHJ18, and PHJ20 H Beam Assembly Welding Straightening Integral Machine, for delivering H Beam T Beam with height of 1500mm/ 1800mm/ 2000mm respectively.

2. Technical Parameters of PHJ series H Beam Assembly Welding Straightening Integral Machine:

1. Summary on ZHJ Models H Beam Assembly Welding Straightening Integral Machine:

1) Finished Workpiece from ZHJ models Three in One H Beam Fabrication Machine:

a) ZHJ series H Beam Assembly Welding Straightening Integral Machine is the later product following PHJ. The reason behind that is, in practical use, symmetric cross section H Beam T Beam takes majority of consumed volume;
b) For this reason, we developed this scope of Vertical H Beam Welder, to have more focus and higher efficiency on producing steel structure members for customers. Please check product “PHJ ZHJ Light Duty Three in One H Beam Fabrication Machine” on more information;

2) The Welding Technique Applied in ZHJ models H Beam Assembly Welding Straightening Integral Machine:

a) ZHJ series three in one H Beam Assembly Welding Straightening Integral Machine also uses flat position Submerged Arc Welding as its welding mode, one time pass for each time fabrication;
b) This is also the reason why welding seam delivered from this Vertical H Beam Welder is smaller than that of LHA/ LHC/ LHZ H Beam Welding Machine, which has 45° Submerged Arc Welding of several passes;

3) The Assembling Style in ZHJ models H Beam Assembly Welding Straightening Integral Machine:

In ZHJ series Three in One H Beam Fabrication Machine, fitting up of flanges with web is fully automatic and more fast speed: Both sides in phase hydraulic drive and leadscrew transmission;

4) Standard Models of ZHJ series Three in One H Beam Fabrication Machine:

ZHJ series Three in One H Beam Fabrication Machine has three standard models of ZHJ8015, and ZHJ8018, and ZHJ8020 H Beam Assembly Welding Straightening Integral Machine.

2. Technical Parameters of ZHJ series H Beam Assembly Welding Straightening Integral Machine:

1. Summary on Light duty H Beam Assembly Welding Straightening Integral Machine:

1) Finished Workpiece from Light duty Three in One H Beam Fabrication Machine:

Below hand writing sketch gives one of example on H Beam expected to be produced from light duty Vertical H Beam Welder: It has flange and web thickness is half of those delivered from PHJ and ZHJ series Vertical H Beam Welder, around 15mm to 20mm;

2) The Welding Technique Applied in Light duty H Beam Assembly Welding Straightening Integral Machine:

To adapt to fabricating the above mentioned thin H Beam, the original large current submerged arc welding in PHJ and ZHJ H Beam Assembly Welding Straightening Integral Machine is not applicable any more. Instead, the light duty machine adopts with CO₂ Gas Shielded GMAW welding;

3) The Assembling Style in Light duty H Beam Assembly Welding Straightening Integral Machine:

This function unit works in the exact same manner as ZHJ series Vertical H Beam Welder;

4) Standard Models of Light Duty Three in One H Beam Fabrication Machine:

In strict sense, light duty H Beam Assembly Welding Straightening Integral Machine is special made product based on customer demand. Up to now, one of the frequently selected model is ZHJ5010.

2. Technical Parameters of Light Duty H Beam Assembly Welding Straightening Integral Machine: