1 Three in One H Beam Fabrication Machine 20140426_103039

Wuxi JACK H Beam Assembly Welding Straightening Integral Machine, the Leading Product in the Industry!

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The Application, Development Background, and Benefit of H Beam Assembly Welding Straightening Integral Machine

The Application of H Beam Assembly Welding Straightening Integral Machine:

1) For manufacturing light duty to medium duty welding T Beam/ H Beam/ I Beam, H Beam Assembly Welding Straightening Integral Machine replaces the traditional H Beam Production Line, thus bringing great benefit for customers of Steel Structure Industry;
2) Here the definition on light to medium duty T Beam/ H Beam/ I Beam, is one pass welding is sufficient for fabrication of these structure members, with the finished welding seam in the height of 6~12mm, instead of several passes of welding involved as in the case of heavy duty H Beam production, which should be made with H Beam Production Line;
 

3) Below is design sketch on typical H Beam that can be produced with the H Beam Assembly Welding Straightening Integral Machine: 

Fig1 Integrated Function H Beam Welding machine
 

4) Below is welding H Beam delivered from the Wuxi JACK H Beam Assembly Welding Straightening Integral Machine: 

 
Fig2 H Beam Assembly Welding Straightening Machine 8-20140427_101819_LLS

 

5) Below is welding T Beam delivered from the Wuxi JACK Three in One H Beam Fabrication Machine: 

 
Fig3 Three in One H Beam Welding Machine 21

 

 
 
 

2. The Development Background and Benefit of H Beam Assembly Welding Straightening Integral Machine:

1) The product name of “H Beam Assembly Welding Straightening Integral Machine” refers to the three main functions it is embedded with, and how the machine produces eligible workpieces from raw material. In practical application, there are some other synonyms with the equipment: Three in One H Beam Fabrication Machine, and or Integral Function H Beam Welding Machine, and or Three in One H Beam Welding Machine, and or Vertical H Beam Welder, and or Pull Through H Beam Welder, etc. Customers from different regions and countries may have different customary nomination on the machine;
2) H Beam Assembly Welding Straightening Integral Machine was initiated from the year around 2005, out of the purpose of simplifying process technology on producing welding H Beam, and hence lower down manufacturing cost of the Automatic H Beam Production Machine, which in turn greatly reduce the purchase budget for customers on the equipment, as well as variable cost of daily running on producing welding H Beam/ I Beam/ T Beam;
3) At its early stages of several years, this Three in One H Beam Fabrication Machine was only in the period of concept design, which was just for exhibition use;
4) The breakthrough on the H Beam Assembly Welding Straightening Integral Machine to pragmatic phase was kicked off by Wuxi JACK in 2009. In that year, Wuxi JACK successfully designed and manufactured the first set of Three in One H Beam Fabrication Machine in genuine sense of practical use, and put it to market. Ever since, this new generation of Automatic H Beam Production Machine witnessed rapid growth in market share, and welcomed by customers around the globe, benefiting its revolutionary change brought along;
5) For more detailed analysis on value added profit this Three in One H Beam Fabrication machine brought for customers, please check product “PHJ ZHJ Cost effective Three in One H Beam Fabrication Machine”, and product “PHJ15 Three in One H Beam Fabrication Machine”.

Various Models of Wuxi JACK H Beam Assembly Welding Straightening Integral Machine Working at Customer Facility

Lean Production on H Beam Assembly Welding Straightening Integral Machine at Wuxi JACK Facility

How does H Beam Assembly Welding Straightening Integral Machine Produce Structure Members?

1 Three in One H Beam Fabrication Machine 108 IMG_20140522_092841
2 Three in One H Beam Welding Machine Visit
3 Integrated Function H Beam Welding Machine 174 IMG_1582
4 Integral Function H Beam Welding Machine 13 Welding process
5 Vertical H Beam Welder 21 Finished product
6 H Beam Assembly Welding Straightening Integral Machine 10 Panel

Main Working Steps in H Beam Assembly Welding Straightening Integral Machine

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Want to check how does the raw materials of steel strip plates made into finished H Beam T Beam in the Wuxi JACK Three in One H Beam Fabrication Machine? Please check the lefthand scrolling photos

 

The General Steps of Make Welding Beam with H Beam Assembly Welding Straightening Integral Machine:

 

Please check the lefthand marked photos for observance on operation of H Beam Assembly Welding Straightening Integral Machine:

 

1. The Operation Process in the H Beam Assembly Welding Straightening Integral Machine can be divided into 4 general steps of:

1) Steel Strips Loaded into the Three in One H Beam Fabrication Machine:

As shown in the first photo, one piece of steel strip laying in flat served as flange, and another piece of steel strip standing vertically served as web, (In the 1st photo the web is not shown), are loaded into the Vertical H Beam Welder by way of its input conveyor;

2) Assembled, Welded, and Straightened into a Piece of T Beam in the H Beam Assembly Welding Straightening Integral Machine:

As shown in the second photo, the flange and web are fabricated into T Beam, and sent out of the Vertical H Beam Welder by way of its output conveyor;

3) Load the T Beam into the Three in One H Beam Fabrication Machine Again:

a) As shown in the third photo, the second piece of flange is put onto input conveyor of the Vertical H Beam Welder in flat position;
b) The fabricated T Beam is inverted 180°, and put onto input conveyor of the H Beam Assembly Welding Straightening Integral Machine again. Please note in this step, the edge of the T Beam web should be in line with middle line of the second piece of flange, so that a piece of H Beam can be come into being roughly;

4) Assembled, Welded, and Straightened into a Piece of T Beam in the H Beam Assembly Welding Straightening Integral Machine:

As shown in the fourth photo, the H Beam is assembled, welded, and straightened into finished effect in the Vertical H Beam Welder.

2. The finished H Beam is shown in the fifth photo. From steel strip to T Beam, then from T Beam to H Beam, every time pass through the machine will go through three steps of fitting up, welding and straightening in a row. This is where its product name of H Beam Assembly Welding Straightening Integral Machine got from;

3. Operating panel of this PHJ ZHJ series Three in One H Beam Fabrication machine is shown in the sixth photo;

4. For more detailed process technology of the machine, please visit product “PHJ ZHJ Welding Three in One H Beam Fabrication Machine”.

The Technical Strong Points of Wuxi JACK H Beam Assembly Welding Straightening Integral Machine

As the leading supplier in producing Three in One H Beam Fabrication Machine, Wuxi JACK product has all around competitive edges, covering design, incoming material control, workmanship, technical know how, and practical skills… Which can not be fully covered here. We spread this topic in this page, and the remaining pages for this product of H Beam Assembly Welding Straightening Integral Machine:
1) Below we have a short discussion on the excellent assembling function of the Three in One H Beam Fabrication Machine;
2) For the topics of: Welding step, the all direction precise control on welding torch during welding job, and example on technical Know How, please visit the product page of “Integral Function H Beam Welding Machine”;
3) For the topics of: The complete and flexible model choice, together with full range of available welding model; And the consummate order to delivery of this H Beam Assembly Welding Straightening Integral Machine... Please visit the product page of “Three in One H Beam Fabrication Machine”;
4) For the topics of: Advanced welding technique in the Vertical H Beam Welder, and Strong Straightening Capacity of the Vertical H Beam Welder, as well as ingenious design reasonable structure of the machine, please visit the product page of “Three in One H Beam Welding Machine”.

High Precision Assembling Effect got from Wuxi JACK Three in One H Beam Fabrication Machine:

What is the Importance on High Accuracy T Beam H Beam Assembly in H Beam Assembly Welding Straightening Integral Machine?

 
1) The precision on T Beam H Beam assembling got from Wuxi JACK Three in One H Beam Fabrication Machine can be controlled within the tolerance of ±1mm, for both flange fitting up and web fitting up. This is the unique capability compared with the same three in one H Beam Fabrication Machine in the industry delivered from other suppliers;

2) So, How to Attain Such Outstanding Superiority in Wuxi JACK Three in One H Beam Fabrication machine?

a) Just as you can find from the above photo, in Wuxi JACK three in one H Beam Assembly Welding Straightening Integral Machine, the alignment rollers in assembling unit are of eccentric type. This will give the H Beam Assembly Welding Straightening Integral Machine capability of final inching adjustment, on the basis of the second stage of assembling happened in the central area of the main frame;
b) You can get the highest degree of assembling precision for both symmetric T Beam H Beam and asymmetric T Beam H Beam in the machine. For producing the symmetric workpiece, the ZHJ series Three in One H Beam Fabrication Machine is your best choice; For making asymmetric workpiece, the PHJ series Three in One H Beam Fabrication Machine is the proper solution for you;
c) As shown in the above 3rd photo on operating panel of the machine, as customer of the Wuxi JACK three in one H Beam Assembly Welding Straightening Integral Machine, you can switch between automatic and manual mode for assembling process of the H Beam Assembly Welding Straightening Integral Machine, at your preference and practical condition;
d) Please check working video in next segment on assembling alignment rollers control in Wuxi JACK Three in One H Beam Fabrication Machine;

Working Video of Wuxi JACK H Beam Assembly Welding Straightening Integral Machine

T Beam Submerged Arc Welding in and its Welding Seam Quality from Wuxi JACK ZHJ8015 Three in One H Beam Fabrication Machine;

Working Moment and SAW Power Supply Parameter Display in Wuxi JACK PHJ18 H Beam Assembly Welding Straightening Integral Machine;

Factory Commissioning on Assembling Eccentric Alignment Rollers of Wuxi JACK ZHJ8015 H Beam Assembly Welding Straightening Integral Machine;

Lateral View on Assembling, Welding, and Straightening in Wuxi JACK PHJ and ZHJ H Beam Assembly Welding Straightening Integral Machine;

Facility Validation on CO2 Gas Shielded Welding in Wuxi JACK ZHJ5010 Three in One H Beam Fabrication Machine;

Close on Fitting Up and Submerged Arc Welding in Wuxi JACK PHJ15 H Beam Assembly Welding Straightening Integral Machine

The Division on Wuxi JACK H Beam Assembly Welding Straightening Integral Machine

Based on sizes and cross section features of workpieces to be delivered, Wuxi JACK H Beam Assembly Welding Straightening Integral Machine can be divided into 3 broad groups of:

1. PHJ series Three in One H Beam Fabrication Machine: For fabricating welding T Beam/ H Beam/ I Beam, with flange thickness in the range of 6~40mm, and cross section of symmetric and or asymmetric shape;
2. ZHJ series Three in One H Beam Fabrication Machine: For fabricating welding T Beam/ H Beam/ I Beam, with flange thickness in the range of 6~40mm, and cross section of symmetric shape only;
3. Light duty ZHJ series H Beam Assembly Welding Straightening Integral Machine: For fabricating small size and thin welding T Beam/ H Beam/ I Beam, flange thickness in the range of 6~20mm.

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1. PHJ Series H Beam Assembly Welding Straightening Integral Machine

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H Beam Assembly Welding Straightening Integral Machine1. Summary on PHJ Models Three in One H Beam Fabrication Machine:

1) Finished Workpiece from PHJ models H Beam Assembly Welding Straightening Integral Machine:

Below illustration gives explanation on characteristics of H Beam from PHJ models Vertical H Beam Welder: Both symmetric, and asymmetric, which refers to the relationship between flanges and web;

Fig1 Three in One H Beam Welding Machine

 

2) The Welding Technique Applied in PHJ models H Beam Assembly Welding Straightening Integral Machine:

PHJ series three in one H Beam Assembly Welding Straightening Integral Machine uses automatic control large current Submerged Arc Welding in flat position. Solid wire and welding flux are used in the process;

 

3) The Assembling Style in PHJ models H Beam Assembly Welding Straightening Integral Machine:

a) This is the main difference between PHJ and ZHJ H Beam Assembly Welding Straightening Integral Machine: In PHJ models, the fitting up of flanges with web is realized in semi automatic way: The first side is driven with oil cylinders, and the other side is pushed by hand by means of handwheel;
b) This is for the purpose of asymmetric assembling in the Vertical H Beam Welder;

 

4) Standard Models of PHJ series Three in One H Beam Fabrication Machine:

Based on expected web height of finished T Beam and H Beam, the PHJ series has three standard models of PHJ15, and PHJ18, and PHJ20 H Beam Assembly Welding Straightening Integral Machine, for delivering H Beam T Beam with height of 1500mm/ 1800mm/ 2000mm respectively.

 

2. Technical Parameters of PHJ series H Beam Assembly Welding Straightening Integral Machine:

 Standard Models of the
 H Beam Assembly Welding
 Straightening Integral Machine
 PHJ15/ PHJ18/ PHJ20
 Cross Section of Finished
 Structure Members
 Symmetric and Asymmetric  
 Web Height Range of Finished
 Structure Members
 200 ~ 1500 / 1800/ 2000 mm
  Web Thickness Range of 
 Finished Structure Members
 5 ~ 30 mm
  Flange Width Range of
 Finished Structure Members
 200 ~ 800 mm
 Flange Thickness Range of
 Finished Structure Members
 6 ~ 40 mm
  Length Range of Finished
 Structure Members
 3000 ~ 15000 mm
 Welding Mode  Single Arc or Twin Arc SAW
 Applicable Welding Speed  200 ~ 1200 mm/min.
 Single Pass of Welding Seam  6 ~ 12 mm
 Input and Output Conveyor  Totally 11m length, in 3
 Segments respectively
 Hydraulic System Specification  4.4 kW Oil Pump motor,
 6~8 MPa Working Pressure

2. ZHJ Series H Beam Assembly Welding Straightening Integral Machine

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1. Summary on ZHJ Models H Beam Assembly Welding Straightening Integral Machine:

1) Finished Workpiece from ZHJ models Three in One H Beam Fabrication Machine:

a) ZHJ series H Beam Assembly Welding Straightening Integral Machine is the later product following PHJ. The reason behind that is, in practical use, symmetric cross section H Beam T Beam takes majority of consumed volume;
b) For this reason, we developed this scope of Vertical H Beam Welder, to have more focus and higher efficiency on producing steel structure members for customers. Please check product “PHJ ZHJ Light Duty Three in One H Beam Fabrication Machine” on more information;

 

2) The Welding Technique Applied in ZHJ models H Beam Assembly Welding Straightening Integral Machine:

a) ZHJ series three in one H Beam Assembly Welding Straightening Integral Machine also uses flat position Submerged Arc Welding as its welding mode, one time pass for each time fabrication;
b) This is also the reason why welding seam delivered from this Vertical H Beam Welder is smaller than that of LHA/ LHC/ LHZ H Beam Welding Machine, which has 45° Submerged Arc Welding of several passes;

 

3) The Assembling Style in ZHJ models H Beam Assembly Welding Straightening Integral Machine:

In ZHJ series Three in One H Beam Fabrication Machine, fitting up of flanges with web is fully automatic and more fast speed: Both sides in phase hydraulic drive and leadscrew transmission;

4) Standard Models of ZHJ series Three in One H Beam Fabrication Machine:

ZHJ series Three in One H Beam Fabrication Machine has three standard models of ZHJ8015, and ZHJ8018, and ZHJ8020 H Beam Assembly Welding Straightening Integral Machine.

 

2. Technical Parameters of ZHJ series H Beam Assembly Welding Straightening Integral Machine:

  Standard Models of
 the H Beam Assembly
 Welding Straightening Integral
 Machine
 ZHJ8015/ ZHJ8018/ ZHJ8020
 Cross Section of Finished
 Structure Members
 Symmetric Cross Section Only
 Web Height Range
 of Finished Structure
 Members
 200 ~ 1500 / 1800/ 2000 mm
 Web Thickness Range of 
 Finished Structure Members
 6 ~ 32 mm
 Flange Width Range of
 Finished Structure Members
 150 ~ 750 mm
 Flange Thickness Range of
 Finished Structure Members
 6 ~ 40 mm
 Length Range of Finished
 Structure Members
 3000 ~ 15000 mm
 Welding Mode  Single Arc or Twin Arc SAW
 Applicable Welding Speed  200 ~ 1200 mm/min.
 Single Pass of Welding Seam  6 ~ 12 mm
 Input and Output Conveyor  Totally 11m length, in 3
 Segments respectively
 Hydraulic System
 Specification
 4.4 kW Oil Pump motor,
 6~8 MPa Working Pressure

3. Light Duty H Beam Assembly Weld Straighten Integral Machine

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1. Summary on Light duty H Beam Assembly Welding Straightening Integral Machine:

1) Finished Workpiece from Light duty Three in One H Beam Fabrication Machine:

Below hand writing sketch gives one of example on H Beam expected to be produced from light duty Vertical H Beam Welder: It has flange and web thickness is half of those delivered from PHJ and ZHJ series Vertical H Beam Welder, around 15mm to 20mm;

Fig Light duty Integral Function H Beam Welding Machine

 

2) The Welding Technique Applied in Light duty H Beam Assembly Welding Straightening Integral Machine:

To adapt to fabricating the above mentioned thin H Beam, the original large current submerged arc welding in PHJ and ZHJ H Beam Assembly Welding Straightening Integral Machine is not applicable any more. Instead, the light duty machine adopts with CO2 Gas Shielded GMAW welding;

3) The Assembling Style in Light duty H Beam Assembly Welding Straightening Integral Machine:

This function unit works in the exact same manner as ZHJ series Vertical H Beam Welder;

 

4) Standard Models of Light Duty Three in One H Beam Fabrication Machine:

In strict sense, light duty H Beam Assembly Welding Straightening Integral Machine is special made product based on customer demand. Up to now, one of the frequently selected model is ZHJ5010.

 

2. Technical Parameters of Light Duty H Beam Assembly Welding Straightening Integral Machine:

  Model Example of Light
 duty H Beam Assembly Weld Straighten Integral Machine
 ZHJ5010
 Cross Section of Finished
 Structure Members
 Symmetric Cross Section Only
 Web Height Range of 
 Finished Structure Members
 160 ~ 1000 mm
 Web Thickness Range of 
 Finished Structure Members
 6 ~ 16 mm
 Flange Width Range of
 Finished Structure Members
 80 ~ 500 mm
 Flange Thickness Range of
 Finished Structure Members
 6 ~ 20 mm
 Length Range of Finished
 Structure Members
 3000 ~ 20000 mm
 Welding Mode  CO2 GMAW
 Applicable Welding Speed  200 ~ 2000 mm/min.
 Input and Output Conveyor  Totally 16m length,
 in 4 Segments respectively
 Hydraulic System
 Specification
 4.4 kW Oil Pump motor,
 6~8 MPa Working Pressure

Application and Related Equipment of Wuxi JACK H Beam Assembly Welding Straightening Integral Machine

1. Working together with H Beam Production Line, and its involved Automatic H Beam Production Machine of H Beam Assembly and Tack Welding Machine, as well as LHA/ LHC/ LHT H Beam Gantry Welding Machine, and H Beam Flange Straightening Machine, together with Structure Member Flipping Equipment, the PHJ and ZHJ series Three in One H Beam Fabrication Machine set up basic equipment on manufacturing welding H Beam T Beam I Beam for customers;
2. Based on that, DX series Beam End Face Milling Machine is indispensable for end polishing the finished working parts, for next step of Steel Structure construction.

Three in One H Beam Welding Machine
01

Integrated Function H Beam Welding Machine
02

Integral Function H Beam Welding Machine
03

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  • The Market Boom on Light-duty H Beam Fabrication Machine

    Preface:H Beam Fabrication Machine, the other name includes H Beam Assembly Welding Straightening Machine/ Automatic H Beam Production Machine/ Pull Through H Beam Welder/ Integral-function H Beam Welding Machine, etc., has been put into market for over decade since 2009, and witnessed rapid growth Read More

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