Wuxi JACK 3 in 1 H Beam Assembly Welding Straightening Integral Machine, the Leading Product in the Industry!

Application of 3 in 1 H Beam Assembly Welding Straightening Integral Machine:

4) Design sketch on typical H Beam produced with 3 in 1 H Beam Assembly Welding Straightening Integral Machine: (Fig.1)

 

5) Producing welding H Beam from Wuxi JACK PHJ15 model 3 in 1 H Beam Fabrication Machine: (Fig.2)

6) Welding T Beam delivered from Wuxi JACK 3 in 1 Vertical H Beam Welder: (Fig.3)

2. Profile of 3 in 1 H Beam Assembly Welding Straightening Integral Machine:

1) 3 Main Functions: Its product name refers to the three main functions embedded in sequence, and how does the machine produce workpieces;
2) Start Up and Great Value: H Beam Fabrication Machine was initiated from the year 2005, for simplifying process technology on producing welding H Beam, lowering down manufacturing cost, so as to greatly reduce machine purchase budget, and daily running variable cost. All these are very valuable for customers;
3) From Concept Design to Real Use: Several years at its early stages, this machine was only for exhibition use; The breakthrough on the H Beam Assembly Welding Straightening Integral Machine was kicked off by Wuxi JACK in 2009: We successfully manufactured the first set of 3 in 1 H Beam Fabrication Machine with genuine practical use, and put it to market. Ever since, this new generation automatic H Beam production machine witnessed rapid growth, and welcomed by customers around the globe;
4) For quick view on its advantages, please visit thematic page of “Quick Understanding on Wuxi JACK 3 in 1 H Beam Fabrication Machine”.

The Lefthand Scrolling Photos: From steel strip plates to finished T/ H Beam in Wuxi JACK 3 in 1 H Beam Fabrication Machine

1. Steel Strips Loaded into H Beam Assembly Welding Straightening Integral Machine:

2. Fabricated into T Beam in H Beam Assembly Welding Straightening Integral Machine:

And sent out of the Vertical H Beam Welder by way of output conveyor;

3. Load the T Beam into the H Beam Fabrication Machine Again:

1) The second piece of flange is put onto input conveyor of the Vertical H Beam Welder;
2) The fabricated T Beam is inverted 180°, and put onto input conveyor of H Beam Fabrication Machine;

4. Fabricated into H Beam in H Beam Assembly Welding Straightening Integral Machine:

1) The H Beam is assembled, welded, and straightened into finished effect;

2) Summing up, workpieces pass through the Vertical H Beam Welder in 3 steps of fitting up/ welding/ straightening in a row. This is meaning of “3 in 1 H Beam Assembly Welding Straightening Integral Machine”.

1. Summary on PHJ 3 in 1 H Beam Assembly Welding Straightening Integral Machine:

1) Illustration on cross section of H Beam available from PHJ Vertical H Beam Welder: Both symmetric, and asymmetric: (Fig.1)

2) Welding Technique in PHJ H Beam Assembly Welding Straightening Integral Machine:

a) Automatic control large current Submerged Arc Welding in flat position;
b) Solid wire and welding flux are used in the process;

3) Assembly in PHJ H Beam Assembly Welding Straightening Integral Machine:

a) This is the main difference between PHJ and ZHJ H Beam Fabrication Machine: In PHJ models, fitting up on flanges with web is in semi automatic way: One side is driven with oil cylinders, and the other side is pushed manually by means of turning handwheel;
b) This completes asymmetric assembling in the Vertical H Beam Welder;

4) Standard Models of PHJ series 3 in 1 H Beam Fabrication Machine:

Based on web height, the PHJ series has three standard models of PHJ15/ PHJ18/  PHJ20 H Beam Assembly Welding Straightening Integral Machine, for delivering T /H Beam with height of 1500mm/ 1800mm/ 2000mm respectively.

2. Technical Parameters of PHJ series H Beam Assembly Welding Straightening Integral Machine:

1. ZHJ Models H Beam Assembly Welding Straightening Integral Machine:

1) Output from ZHJ H Beam Fabrication Machine:

a) ZHJ series Vertical H Beam Welder is the later product following PHJ;
b) It is specifically focused on symmetric cross section T/ H Beam, which takes majority of consumed volume;

2) Welding Technique in ZHJ H Beam Assembly Welding Straightening Integral Machine:

a) ZHJ series Vertical H Beam Welder also uses flat position Submerged Arc Welding, one time pass;
b) So, welding seam from H Beam Fabrication Machine is smaller than H Beam Welding Machine, which has 45° fillet SAW Welding of several passes;

3) Assembling in ZHJ H Beam Assembly Welding Straightening Integral Machine:

Fitting up flanges with web is fully automatic and more fast speed: Both sides in phase hydraulic drive and leadscrew transmission;

4) Standard Models of ZHJ series 3 in 1 H Beam Fabrication Machine:

It has three standard models of ZHJ15/ ZHJ18/ ZHJ20 H Beam Assembly Welding Straightening Integral Machine.

2. Technical Parameters of ZHJ H Beam Assembly Welding Straightening Integral Machine:

1. Summary on Light duty Vertical H Beam Welder:

1) Why Need Light duty 3 in 1 H Beam Fabrication Machine:

Below hand making sketch gives example on H Beam from light duty machine: Its flange and web thickness is half of workpieces from PHJ/ ZHJ series Vertical H Beam Welder, around 15mm to 20mm;

2) Welding Technique in Light duty H Beam Fabrication Machine:

This is main difference between light duty and PHJ/ ZHJ H Beam Assembly Welding Straightening Integral Machine: It adopts with CO₂ Gas Shielded GMAW welding;

3) Assembly in Light duty H Beam Assembly Welding Straightening Integral Machine:

This function unit works in the exact same manner as ZHJ series 3 in 1 H Beam Fabrication Machine: Both sides automatic control in phase running;

4) Common Seen Models of Light Duty 3 in 1 H Beam Fabrication Machine:

In strict sense, light duty H Beam Assembly Welding Straightening Integral Machine is special made product based on customer demand. Up to now, one of the frequently selected model is ZHJ5010.

2. Technical Parameters of Light Duty H Beam Assembly Welding Straightening Integral Machine: