PHJ ZHJ Automated H Beam Assembly Weld Straighten Integral Machine
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PHJ ZHJ Automated H Beam Assembly Weld Straighten Integral Machine

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 “Automation” is one of trend in today manufacture industry, especially in the field of involving heavy manual workload of steel structure. “Automation” brings along benefits of efficient production of finished goods, with stable and controllable quality outcome.

In production of welding H Beam, the PHJ-series and ZHJ-series Automated H Beam Assembly Weld Straighten Integral machine is the best product echoing this request.

 

“Automation” has the implication of “Relieve operator from routine works, and have machine do it”, to the ultimate goal of “Minimum operator”, in the process of manufacture. For this purpose, this automated H Beam Assembly Weld Straighten Integrated machine helps removing on-site manual work as much as possible:

   1) The original internal manual transferring H Beam WIP from Assembly to Welding, then to Straitening is

      eliminated;

   2) Reduces the original three times of load& unload of H Beam WIP to and from processing machines to one

      time onto& off this Automated H Beam Assembly Welding Straightening Integral machine only;

   3) Make the original different speed of H Beam Assembly, Welding and Straightening into one consistent speed:

     This Automated H Beam Assembly Weld Straighten machine has the same speed for processes of H Beam

    assembling, welding and straightening, which is VF (Variable Frequency) controlled and displayed in digital

    display meter, adapting to manufacturing of welding H-beam of various specification;

   4) Adjustment of parameters of this automated H Beam Assembly Weld Straightening machine on Assembling,

     Welding and Straightening also becomes uniform one, from original individual manipulation of the 3 separate

     machines (H Beam Assembly machine, H Beam Welding machine, and H Beam Straightening machine);

   5) With the set up of critical operating parameters of this automated H Beam Assembly Weld Straighten Integral

      equipment, including welding parameters of power supply/ wire feeder/ working speed of the machine, the 

    whole working process of this automated H Beam Fabrication equipment nearly does not need 

   involvement of human intervention--- Operator just watch on and monitor its working process. This is where 

   genuine sense of “Automation” lies in with this automated three in one H Beam Assembly Weld Straighten 

  Integral equipment. Please check attached picture, for operator of this Automated H Beam Assembly Weld

  Straighten Integral machine, most of the times they just sit alongside the machine and watch on its working

   process;

   6) In this way, “Automation” is made into realization in the workshop of the Automated H Beam Fabrication

     machine, which sees more “sparse” operators and smoother material flow than conventional H Beam 

     production line;

   7) Meanwhile, production efficiency is increased 30%~ 50% under the precondition of best and persistent 

       quality, 40%~60% operation cost (including period and variable) down.

 

Below are specifications of PHJ-series and PHJ-series Automated Three in One H Beam Fabrication Equipment:

Technical   parameter

PHJ15

PHJ18

PHJ20

ZHJ8015

ZHJ8018

ZHJ8020

Web   height

200∼1500mm

200∼1800mm

200∼2000mm

200∼1500mm

200∼1800mm

200∼2000mm

Web   thickness

5∼30mm

6∼32 mm

Flange   width

200∼800mm

150∼750mm

Flange   thickness

6∼40 mm

Work-piece   length

3000∼15000mm

Single   Pass Welding Seam Height

8 ~ 12 mm

Welding   Speed

(Assembly,   Straighten same)

200∼1200mm/min.(VFD)

 Machine size(L×W×H)

28m×4m×4.6m

28m×4m×4.9m

28m×4m×5.1m

28m×4m×4.2m

28m×4m×4.5m

28m×4m×4.8m

 


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