H Beam Production Machine from Wuxi JACK, Producing Welding H Beam for Customer in the Most Flexible Way!

No matter in fully automatic or semi-automatic H Beam Production Line, the production of welding H Beam, I Beam, T Beam involves these requisite H Beam Production Machine as below:

1. CNC Strip Flame Cutting Machine:

For cutting out strip boards from carbon steel plate. These strip boards are served as flange and web in making H Beam, shown in below photo: 

2. H Beam Assembly Machine:

For assembling and tack welding flanges and web first into T Beam, then to H Beam, shown in below photo:  

3. H Beam Welding Machine:

For performing submerged arc welding on the assembled H Beam delivered from H Beam Assembly Machine, shown in below photo:

4. H Beam Straightening Machine:

For straightening flanges of submerged arc welded H Beam delivered from H Beam Welding Machine, shown in below photo:

5. Steel Structure Overturning Rack:

For transporting and flipping the WIP work in process among working stations of H Beam Production Line; This Overturning Rack is applied in automatic H Beam Production Line only;

  

1) In this product page we will have a brief introduction on the above listed H Beam Production Machine as a group;

2) For quick review, please visit introduction page:” Slides on Wuxi JACK H Beam Production Line”.

Want to check working moments of H Beam Production Line Equipment produced by Wuxi JACK? Please check the lefthand scrolling photos

The Expected Capability of H Beam Production Machine in H Beam Production Line:

What is the request on every set of Machine in H Beam Production Line?

1. Every set of the H Beam Production Machine can take charge as chief on itself:
This means, these H Beam Production Machine can not only work as a team in H Beam Production Line, but also operate independently at customer site;

2. This is the reason that, nowadays, why customer purchase steel structure machinery, you can not only select the entire complex of H Beam Production Line, but also select any one or more sets of equipment in whatever style of combination: CNC Strip Plate Cutting Machine, H Beam Assembly Machine, H Beam Welding Machine, H Beam Straightening Machine;

3. This makes purchase of automatic and or semi-automatic H Beam Production Line in the largest extent of flexibility, bring convenience for customer at your decision.

1. Definition on CG Series CNC Strip Plate Cutting Machine:

1) The Purpose of CNC Plate Cutting Machine:

a) CNC Plate Cutting Machine is not a sole purpose equipment applied in H Beam Production Line only. Instead, CNC Plate Cutting Machine is an universal equipment applied across industries;
b) Conversely, for set up H Beam Production Line, CNC Plate Cutting Machine is a must: It cuts off narrow width strips from carbon steel plate, which are used as flange and web for fabrication of T Beam and H Beam. Please check below small photo; 

2) Applicable Specification of CNC Plate Cutting Machine for H Beam Production Line Use:
 

a) For CNC Strip Plate Cutting Machine itself, there are series of specifications from CG3000 (3m valid cutting width) to CG10000 (10m valid cutting width), the often seen are CG5000 and CG6000, together with the selection of flame cutting, plasma cutting, or both;
b) Meanwhile, when applied in H Beam Production Line, CNC Strip Plate Cutting Machine is usually CG4000: 4m cutting rail span, with 1 or 2 sets of CNC cutting torch, and 9 sets of strip cutting torch;

3) Deployment of CNC Plate Cutting Machine in H Beam Production Line:

a) For H Beam Production Line, the CNC cutting torch of the CNC Plate Cutting Machine is not useful --- Only the strip cutting torches are necessary;
b) On the other hand, as we mentioned earlier, CNC Strip Plate Cutting Machine is not confined to H Beam Production Line use. Customers usually buy it for multi-purpose application;
c) This is the reason that, for the layout of H Beam Production Line, the position of CNC Plate Cutting Machine is at its starting point, and not in the line as the remaining equipment: Instead, CNC Plate Cutting Machine is installed in parallel with H Beam Assembly Machine.

2. Technical Parameters of CG Series CNC Strip Plate Cutting Machine:

There are wide range of CNC Plate Cutting machine. For applied in H Beam Production Line, it is CNC CG-4000.

1. Definition on Z Series H Beam Assembly Machine with Tack Welding:

1) The Purpose of H Beam Assembly Machine:

a) H Beam Assembly Machine fits up flange and web first into T Beam, then flip it 180°, and assemble it into H Beam: 

b) In the assembling process, tack welding is performed in the way of CO₂ Gas Shielded Welding;
c) In the H Beam Assembly Machine, the fitting up and tack welding are implemented at the same time;

2) The Working Mode of H Beam Assembly Machine:

a) H Beam Assembly Machine is a complicated equipment: It has two stages of assembling for flange and web, happened at input conveyor and central working area of the machine respectively. The alignment process is driven with hydraulic cylinders;
b) In H Beam Assembly Machine, the CO₂ tack welding is performed with outsourced GMAW welding power supply. The corresponding welding current is in the range of 100A ~ 500A;
c) The entire working process of H Beam Assembly Machine is controlled with PLC (Programmable logic controller), because of its complicity;
d) H Beam Assembly Machine has some similar points with H Beam Fabrication Machine on the aspects of machine appearance, and its way of working.

2. Classification of Z Series H Beam Assembly Machine with Tack Welding:

1) In view of its control manner, there are automatic and manual H Beam Assembly Machine;
2) In each of the control mode, there are three specifications of Z15, Z18, and Z20, which corresponds with the largest web height of 1500mm, 1800mm, and 2000mm respectively.

3. Technical Parameters of Z Series H Beam Assembly Machine with Tack Welding:

1. Definition on LHC, LHA and LHT Series H Beam Welding Machine:

The Usage and Working Mode of H Beam Welding Machine:

1) H Beam Welding Machine performs large current SAW (Submerged arc welding) on the assembled and tack welded H Beam and T Beam following H Beam Assembly Machine, delivering completely fabricated H Beam and or T Beam:

2) In one piece of H Beam, there are 4 pieces of welding seam. Correspondingly, in automatic H Beam Production Line, it is fulfilled with 4 sets of LHC Column type H Beam Welding Machine, in the form of one piece flow;
3) In semi automatic H Beam Production Line, it is fulfilled with 1 set of LHA Gantry H Beam Welding Machine, or 1 set of LHT T type H Beam Welding Machine. The H Beam needs to be sent into the machine 2 times;
4) In H Beam Welding Machine, the workpiece can be welded back and forth 2 ~ 3 times, making the strengthened finished welding seam;
5) In one set of H Beam Welding Machine, the Submerged arc welding is performed with 2 set of SAW power supply. The corresponding welding current is usually from 300A to 1000A.

2. Classification of LHC, LHA and LHT Series H Beam Welding Machine:

1) LHC model Column type H Beam Welding Machine:

a) This is specifically for being used in automatic H Beam Production Line. Very seldom does it used as individual H Beam Welding Machine;
b) There is 1 piece of welding torch in 1 set of LHC H Beam Welding Machine, welding one pass of welding seam for H Beam and T Beam;

2) LHA model Gantry H Beam Welding Machine:

a) In practical work, LHA is applied as individual working H Beam Welding Machine, deployed in semi automatic H Beam Production Line;
b) Based on working position of operator, there are 2 types of sub group in Gantry H Beam Welding Machine: LHAZ Middle control, and LHAC Lateral control Gantry H Beam Welding Machine, which have its focus point respectively;
c) The standard models in LHAZ and LHAC sub groups H Beam Welding Machine are LHA4Z, LHA5Z, LHA55Z, LHA4C, LHA5C Gantry H Beam Welding Machine;

3) LHT model T type H Beam Welding Machine:

a) Same as LHC, the LHT T type H Beam Welding Machine has open structure, which means one model fitting for all sizes of workpiece;
b) Same as LHA, LHT is not developed for automatic H Beam Production Line. Instead, it works as individual H Beam Welding Machine;
 

3. Technical Parameters of LHC, LHA and LHT Series H Beam Welding Machine:

Here we pick up LHC Column type H Beam Welding Machine as example:

1. Definition on HYJ and YTJ Series H Beam Straightening Machine:

The Usage and Working Mode of H Beam Straightening Machine:

2. Working Capacity of HYJ and YTJ Series H Beam Straightening Machine:

1) HYJ series Mechanical drive H Beam Straightening Machine:

  
 

3) YTJ series Hydraulic drive H Beam Straightening Machine:

3. Technical Parameters of HYJ and YTJ Series H Beam Straightening: