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Servo Drive Welding Positioner from Wuxi JACK, the Highest Precision for Customer!

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The Characteristic and Application Field of Servo Drive Welding Positioner

1. What is Servo Drive Welding Positioner?

1) As its name implies, in Servo Drive Welding Positioner, revolving and tilting of Welding Turning Table are all driven with servo motor;
2) Correspondingly, the working speed in Servo Drive Welding Positioner is controlled with servo controller and encoder, instead of inverter, which has speed changing range wider than 10 times;
3) Other main systems of the Servo Drive Welding Positioner, including electric control system, transmission unit, mechanical body, are all different from conventional standard Rotary Welding Positioner. Which we will give a short introduction in the later-on 3 examples of Servo Drive Welding Positioner; 

Wuxi JACK Servo Drive Welding Positioner and Servo Drive Welding Turning Table

 Fig1 Servo Drive Welding Positioner IMG_5973    Fig2 Servo Drive Welding Positioner June
 

4) Servo Drive Welding Positioner is majorly in the form of Two Axis Conventional Standard Rotary Welding Positioner, Single Axis Welding Turning Table, and Special Made Welding Positioner; Minority in the form of Three Axis L type Welding Positioner, or Head and Tail Welding Positioner;
5) The welding mode in Servo Drive Welding Positioner is usually small current ones: TIG, Laser welding, GMAW, etc.


2. The Application Field of Servo Drive Welding Positioner:

1) Servo Drive Welding Positioner is basically applied on small to medium size, or light to middle weight working parts:
 

a) Correspondingly, in two axis Servo Drive Welding Positioner, loading capacity of Welding Turning Table is usually up to 5Ton, majorly 2 ~ 3Ton;
b) In Single Axis Servo Drive Welding Turning Table, the max. loading capacity is around 10Ton;
2) Servo Drive Welding Positioner itself is a small branch in the product family of Rotary Welding Positioner, in terms of selling volume;

3) Meanwhile, Servo Drive Welding Positioner is an important type of Welding Turning Table, which has its irreplaceable position:

a) At the applicating cases where extremely high precision on angular positioning is necessary, for example, ±0.02°;
b) Or working environment is not proper for human intervention;
c) Or required degree of freedom is more than 3,
Servo Drive Welding Positioner and Welding Turning Table are proper choice for customer.


3. Examples of Servo Drive Welding Positioner in This Page:

We give brief introduction on 3 cases of Servo Drive Welding Positioner as below:
1) 2Ton/ 3Ton Loading Capacity Welding Turning Table Two Axis Servo Drive Welding Positioner;
2) 10Ton Loading Capacity Servo Drive Welding Turning Table;
3) Servo drive Head and Tail Welding Positioner.

Servo Drive Welding Positioner and Other types of Welding Turning Table Produced by Wuxi JACK

High Precision Management in Wuxi JACK Servo Drive Welding Positioner

The Significance of High Precision Control on Servo Drive Welding Positioner:

 

 

1. Welding Positioner has extensive application across industries involving welding of various structure members and complicated outline working parts. At some scenarios, the angular position control in Rotary Welding Positioner has very high standard requirement, which entails the introduction of Servo Drive Welding Positioner;


2. Servo motor and electric control are not the only necessary measures to guarantee high standard accuracy of Rotary Welding Positioner. As execution unit, the transmission and mechanical system of servo drive Welding Positioner also plays critical role in making sure its strict sense of accurate angular positioning manipulation;

 

3. Wuxi JACK is very good in this respect for high precision control in Servo Drive Welding Positioner:

1) We have produced numerous precise servo drive Welding Positioner for customers, not only in the sub group of Single Axis Welding Turning Table, but also Double Axis Welding Positioner, L type Welding Positioner, etc.;
2) As you can check from the above 4 photos, in servo drive Welding Positioner delivered from Wuxi JACK, the transmission unit, mechanical body, welding fixture… are all special made for high standard performance. The transmission is clearance eliminating type;
3) The angular position accuracy in servo drive Welding Positioner for welding turning table of both 0°~360° revolving and 0°~110° tilting can be controlled within the tolerance of ±0.02°;
4) For more detail, please check the product introduction of Single Work Table Precision Servo Drive Welding Positioner.

Working Video of Wuxi JACK Rotary Welding Positioner

Validation on Wuxi JACK Servo Drive Welding Turning Table

Working Period of Wuxi JACK 3Ton L type Welding Positioner at Customer Workshop

Validation and Trial Run on Wuxi JACK PR24 Rotating Pipe Welding Positioner

The 3 Examples on Servo Drive Welding Positioner

1. 2Ton/ 3Ton Loading Capacity Welding Turning Table Two Axis Servo Drive Welding Positioner;
2. 10Ton Loading Capacity Servo Drive Welding Turning Table;
3. Servo drive Head and Tail Welding Positioner

Let us review the above three examples of servo drive Welding Positioner one by one.

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1. Two Axis Servo Drive Welding Positioner:

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1. The Applicable Workpiece of Two Axis Servo Drive Welding Positioner:

1) The two axis servo drive Welding Positioner at right hand photos are for confidential military use;
2) Generally speaking, when for small to medium size and weight working parts, when angular position control should be maintained at the level of ±0.02° ~ 0.05°, and or linear motion at the tolerance of ±0.01mm, this kind of two axis servo drive Welding Positioner should be introduced.

 

 

2. The Technical View of Two Axis Servo Drive Welding Positioner:

1) In servo drive Welding Positioner, the 0°~360° revolving and 0°~120° tilting of Welding Turning Table are driven with servo motor, detected with encoder, controlled with special model of PLC, or CNC, and transmitted with special made planetary reducer, which has double structure for clearance remove;
2) The box structure mechanical body increases rigidity and strength of servo drive Welding Positioner;
3) The welding turning table in the right hand photos servo drive Welding Positioner have 3Ton and 2Ton loading tonnage respectively;
4) In these high end high precision Welding Turning Table, usually ingenious design delicate welding fixture is used to secure workpiece onto its Welding Turning Table, as you can check from the right hand photos;
5) For detail, please check product Single Work Table Servo Drive Welding Positioner and Single Table Top Special Made Servo Drive Welding Positioner.


3. Technical Parameters of Two Axis Servo Drive Welding Positioner:

Below are technical specifications of 3Ton loading capacity Welding Turning Table Servo Drive Welding Positioner.

Servo drive welding positioner specification

 

2. 10Ton Loading Capacity Servo Drive Welding Turning Table:

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1. In the product page of “Single Axis Welding Turning Table”, we introduced this type of servo drive Welding Turning Table. Definitely, same one of Welding Positioner can be attributed into different groups, depending on you judge it from aspect of control axis, or way of drive;

 

2. 10Ton is the max. loading capacity of Welding Turning Table in this single axis Servo Drive Welding Positioner, which has fairly wide application. The core working unit in this servo drive Welding Turning Table: Slewing support is precisely machined and special made. For its commissioning process at Wuxi JACK facility, we use CNC controller for it;

 

3. For detail, please check product CNC and Servo Drive Welding Turning Table.

3. Servo drive Head and Tail Welding Positioner

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1. Servo drive Head and Tail Welding Positioner is applied in robot working station, and any other types of automatic welding;


2. By means of robot control system and mechanical execution unit, the control axis can be up to 4~ 7 axis or more;

 

3. The servo drive in Head and Tail Welding Positioner is on revolving and rotation of Welding Turning Table. The elevation of Welding Turning Table and workpiece is driven with hydraulic station, transmitted with leadscrew or chains, depending on vertical stroke in the Head and Tail Welding Positioner;

 

4. For detail, please check product High Precision Numerical Control Servo Drive Welding Positioner, or Servo Drive Elevating type Head and Tail Welding Positioner, or Servo Drive Lifting type Head and Tail Welding Positioner.

The Application and Related Equipment of Servo Drive Welding Positioner

1. The three types of applicating scenarios of Servo drive Welding Positioner are:
1) High precision control demand on angular and linear position: ±0.02°~ 0.05°, ± 0.1mm;
2) Where working site is not applicable for manual operation, such as painting or any other pernicious environment;
3) More than 3 control axis needed;
2. So, Servo drive Welding Positioner is usually applied in Aviation, Military Use, Measurement Instrument;
3. Same as other types of Rotary Welding Positioner, the mated equipment with servo drive Welding Turning Table are Welding Manipulator, Welding Rotator, and Special Welding Machine, etc.;
4. Also, the requisite working element on Servo drive Welding Positioner is Welding Fixture of various kinds.

Welding Turning Table
01

Welding Positioner
02

Rotary Welding Table
03

How to Use Welding Positioner?

Notice for Attention on Use of Rotary Welding Positioner:

1) For Elevating type Welding Positioner, everyday at the completion of working, be sure to descend the L arm and welding turning table to its original bottom position. This is for safety purpose of the Welding Positioner;
2) For all kinds of Rotary Welding Positioner, everyday before its official working, you need to check and make sure the prime condition of welding fixture: This is also for the reason of maintaining safe condition of personnel and Welding Positioner, as well as making sure workpiece will not be damaged, in case there is defect issues with welding fixture of Rotary Welding Positioner.

Servo Drive Welding Positioner and Standard Ones Delivered from Wuxi JACK, there is always one fitting for you!

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