Servo Drive Welding Positioner from Wuxi JACK, the Highest Precision for Customer!

1. What is Servo Drive Welding Positioner?

1) As its name implies, in Servo Drive Welding Positioner, revolving and tilting of Welding Turning Table are all driven with servo motor;
2) Correspondingly, the working speed in Servo Drive Welding Positioner is controlled with servo controller and encoder, instead of inverter, which has speed changing range wider than 10 times;
3) Other main systems of the Servo Drive Welding Positioner, including electric control system, transmission unit, mechanical body, are all different from conventional standard Rotary Welding Positioner. Which we will give a short introduction in the later-on 3 examples of Servo Drive Welding Positioner; 

Wuxi JACK Servo Drive Welding Positioner and Servo Drive Welding Turning Table

4) Servo Drive Welding Positioner is majorly in the form of Two Axis Conventional Standard Rotary Welding Positioner, Single Axis Welding Turning Table, and Special Made Welding Positioner; Minority in the form of Three Axis L type Welding Positioner, or Head and Tail Welding Positioner;
5) The welding mode in Servo Drive Welding Positioner is usually small current ones: TIG, Laser welding, GMAW, etc.;

6) For understanding on general picture and strong points, please visit thematic page of “Superiority of Wuxi JACK Welding Positioner”.

2. The Application Field of Servo Drive Welding Positioner:

1) Servo Drive Welding Positioner is basically applied on small to medium size, or light to middle weight working parts:
 

a) Correspondingly, in two axis Servo Drive Welding Positioner, loading capacity of Welding Turning Table is usually up to 5Ton, majorly 2 ~ 3Ton;
b) In Single Axis Servo Drive Welding Turning Table, the max. loading capacity is around 10Ton;
2) Servo Drive Welding Positioner itself is a small branch in the product family of Rotary Welding Positioner, in terms of selling volume;

3) Meanwhile, Servo Drive Welding Positioner is an important type of Welding Turning Table, which has its irreplaceable position:

a) At the applicating cases where extremely high precision on angular positioning is necessary, for example, ±0.02°;
b) Or working environment is not proper for human intervention;
c) Or required degree of freedom is more than 3,
Servo Drive Welding Positioner and Welding Turning Table are proper choice for customer.

3. Examples of Servo Drive Welding Positioner in This Page:

We give brief introduction on 3 cases of Servo Drive Welding Positioner as below:
1) 2Ton/ 3Ton Loading Capacity Welding Turning Table Two Axis Servo Drive Welding Positioner;
2) 10Ton Loading Capacity Servo Drive Welding Turning Table;
3) Servo drive Head and Tail Welding Positioner.

1. The Applicable Workpiece of Two Axis Servo Drive Welding Positioner:

1) The two axis servo drive Welding Positioner at right hand photos are for confidential military use;
2) Generally speaking, when for small to medium size and weight working parts, when angular position control should be maintained at the level of ±0.02° ~ 0.05°, and or linear motion at the tolerance of ±0.01mm, this kind of two axis servo drive Welding Positioner should be introduced.

2. The Technical View of Two Axis Servo Drive Welding Positioner:

1) In servo drive Welding Positioner, the 0°~360° revolving and 0°~120° tilting of Welding Turning Table are driven with servo motor, detected with encoder, controlled with special model of PLC, or CNC, and transmitted with special made planetary reducer, which has double structure for clearance remove;
2) The box structure mechanical body increases rigidity and strength of servo drive Welding Positioner;
3) The welding turning table in the right hand photos servo drive Welding Positioner have 3Ton and 2Ton loading tonnage respectively;
4) In these high end high precision Welding Turning Table, usually ingenious design delicate welding fixture is used to secure workpiece onto its Welding Turning Table, as you can check from the right hand photos;
5) For detail, please check product Single Work Table Servo Drive Welding Positioner and Single Table Top Special Made Servo Drive Welding Positioner.

3. Technical Parameters of Two Axis Servo Drive Welding Positioner:

Below are technical specifications of 3Ton loading capacity Welding Turning Table Servo Drive Welding Positioner.

1. In the product page of “Single Axis Welding Turning Table”, we introduced this type of servo drive Welding Turning Table. Definitely, same one of Welding Positioner can be attributed into different groups, depending on you judge it from aspect of control axis, or way of drive;

2. 10Ton is the max. loading capacity of Welding Turning Table in this single axis Servo Drive Welding Positioner, which has fairly wide application. The core working unit in this servo drive Welding Turning Table: Slewing support is precisely machined and special made. For its commissioning process at Wuxi JACK facility, we use CNC controller for it;

3. For detail, please check product CNC and Servo Drive Welding Turning Table.

1. Servo drive Head and Tail Welding Positioner is applied in robot working station, and any other types of automatic welding;

2. By means of robot control system and mechanical execution unit, the control axis can be up to 4~ 7 axis or more;

3. The servo drive in Head and Tail Welding Positioner is on revolving and rotation of Welding Turning Table. The elevation of Welding Turning Table and workpiece is driven with hydraulic station, transmitted with leadscrew or chains, depending on vertical stroke in the Head and Tail Welding Positioner;

4. For detail, please check product High Precision Numerical Control Servo Drive Welding Positioner, or Servo Drive Elevating type Head and Tail Welding Positioner, or Servo Drive Lifting type Head and Tail Welding Positioner.