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1 Steel Structure BOX H Beam End Face Milling Machine 160

Wuxi JACK H BOX Beam End Face Milling Machine, 

the Most Versatile Steel Structure Machining Equipment for Customer!

This page aims on topics of using Steel Beam End Milling Machine:

Customer Working Sites of Wuxi JACK Metal Structure Flange Milling Machine

As time honored the most professional Chinese supplier on ordinary and CNC End Milling Machine, Wuxi JACK provides full product line on steel structure Pipe Cross H BOX Beam End Face Milling Machine, rendering high quality service for customer across the globe:

Wuxi JACK CNC-DX1520 and CNC-DX1530 CNC End Milling Machine work on BOX Beam and H Beam:

DX2020 mills on H Beam at Vietnam client factory
DX6080 large model works at Chinese Wuhan Shipbuilding Site
DX3030 Medium large model mills on large tank (Pipe)
CNC-DX3030 medium large CNC machine on BOX Beam
DX1540 standard model mills on long H Beam
CNC-DX1215 end face milling on special steel structure
CNC-DX1520 on H Beam
CNC-DX1530 on H Beam

Metal Structures and Pipes Suitable for Steel BOX H Beam Conventional Control and CNC End Milling Machine

Wuxi JACK DX series Steel Beam End Milling Machine is capable of rough machining on end faces of all kinds of steel structure working parts: Shape and dimension, making it the most cost effective and versatile rough machining equipment:
1. Steel Structure BOX H Beam and Pipe CNC End Milling Machine
Is very good at machining on all types of pipe/ tank/ special working parts:
CNC-DX1520
CNC-DX3030
CNC-DX1215
CNC-DX1015

2. Standard models Steel Structure Cross H BOX Beam End Face Milling Machine:

Has the most extensive use in steel structure field, and other related manufacturing industries:
Small BOX Beam
Cross Beam
H Beam
Large Tank Assembly
DX1520 on H Beam
CNC-DX1215 on Steel Structure
DX2020 on large Tank
CNC-DX1520 on H Beam

3. Special Size Small and Large Steel Beam End Milling Machine :

Widens application scope of the machine, covering the full range of steel BOX H Beam / pipe/ Metal structure workpieces:
DX0815 mills on steel plate
DX4080 mills on large steel structure
DX3535 on large tank
DX1515 on H Beam
DX0815 on Upright Flange
DX6080 on large Structure Beam
DX3535 on large BOX Beam
DX6080 on large Beam Structure

Operating Videos of Wuxi JACK Metal Structure BOX H Steel Beam End Milling Machine

Related Page Link: Working videos of Wuxi JACK Conventional and CNC End Milling Machine

Technical Parameters of Wuxi JACK Steel Structure Ordinary and CNC Control H BOX Beam End Face Milling Machine

 Model Scope of Steel Beam End Milling Machine DX08xx to DX60xx
 The Corresponding Up and Down Max. End Face Milling Stroke 800mm to 6000mm
 Typical Horizontal Direction End Face Milling Stroke 1000 mm to 8000mm
 Classical Frequently Used Models DX0815/ DX1015/ DX1215/ DX1520/ DX1530/ DX2020/ DX3030/ DX4080/ DX6080
 Control Way on Metal Structure Flange Milling Machine  1. Ordinary Models: Working logic by means of A.C. Relays; Milling Speed is controlled
     with A.C. inverters and displayed on digital meter;
 2. CNC End Milling Machine: End face milling operation and working speed is controlled
    and real time shown with CNC control system
 X Axis (Horizontal) and Y Axis (Vertical) Milling Speed 100 ~ 800 mm/min.
 Milling Head Carriage Idle Moving Speed Fixed 1200 mm/min.
 Milling Head Power 7.5kW for models DX08xx to DX35xx;
9.3kW/ or 11kW for models from DX40xx to DX60xx
 Milling Head Spindle Revolutionary Speed 6 ~ 9 grades, adjusted with hand lever
 Milling Head X and Y Axis Movement Guidance HIWIN high precision ball bearing linear guiderail
 Workpiece Placement and Fixation For small and medium models (DX08xx ~ DX30xx),
by means of standard or special design hydraulic
drive clamping brackets;
For large models (DX35xx ~ DX60xx), customer produce platform or table
 Applicable Workpieces H Beam/ BOX Beam/ Cross Beam/ Pipe/ Tank/ Special or conventional
Steel structure working parts

Competitive Edges of Wuxi JACK Steel BOX H Beam Metal Structure Flange Milling Machine

As one of the most leading edge advantageous product of Wuxi JACK, our DX models machine has obviously far more advanced and superior performance than other manufacturers, which are mainly embodied on below aspects:
1) Higher Power and Capable Milling Head: 7.5kW / 9.3kW/ 11kW compared with 5.5kW by other companies; 6- 9 shifts of spindle revolutionary speed, conveniently adjustable, compared with no revolutionary speed at all by other companies;
2) Milling Head Movement Guidance: This guarantees on higher stability and precision end face milling effect, benefitting from heavy duty precise ball bearing linear guiderail;
3) All types of Control Mode: Both ordinary (A.C. inverter and relay control) and CNC End Milling Machine available, flexible on all types of precise workpiece end face type;
4) The Widest Scope of Workpiece Dimensions and Outlines Available: From small model DX0815 to DX6080 large models; From CNC-DX0815 to CNC-DX3550 steel structure BOX H Beam and Pipe CNC End Milling Machine;
5) Available on slant trace end face milling (Such as 30° / 45° milling trace), benefitting from 2 pieces of A.C. inverters and digital display coworking in one set of the machine. Comparatively, many other companies only equip the machine with 1 piece of inverter, to save manufacturing cost of the machine;
6) Oblique angle end face milling on workpieces, benefitting from 0° ~45° tilting availability of milling head;
7) Much more reasonable price, superior and consistent performance, and shorter lead time of the various modes machine;
8) Uniquely owned steel structure BOX H Beam and Pipe CNC End Milling Machine by Wuxi JACK, which can only be produced by us in Chinese steel structure equipment industry
 

1. Working Speed Regulation in Wuxi JACK H BOX Beam End Face Milling Machine:

Shown in the above 4 photos, in one set of Wuxi JACK machine, there are:
1) 2 pieces of A.C. inverters in electric control board;
2) 2 pieces of digital display on operating pendant;
Which can fulfil more complicated oblique trace end milling effect, even in conventional models machine--- For example, round cross section (Pipe/ tank), or oblique face milling trace other than 90° (For example, 45° movement of milling head);
Comparatively, in many other producers’ Metal Structure Flange Milling Machine,
1) There is only 1 piece of A.C. inverter and digital display. At any moment of end facing operation, only one direction end milling can be implemented: Either horizontal, or vertical up and down;
2) So, the milling head can only acquire simple end face milling trace along straight horizontal or vertical trace;
 

2. Available on Oblique End Surface, in Wuxi JACK Steel Structure H BOX Beam End Face Milling Machine:

Shown in the above 4 photos, in Wuxi JACK machine:
1) Milling head can be tiled in the range of 0°~ 45°, so that end face can be milled not only on straight face, but also on slant face;
2) To acquire this purpose, there is worm gear with arc trace T slot installed between milling head and its motor drive moving carriage;
In this way, the machine can acquire high quality oblique end face milling operation;
 

3. Convenient and Reliable Package for Delivering Steel Structure BOX H Beam Conventional and CNC End Milling Machine:

Shown in the above 4 photos,
1) Electric control board is closed into wooden case;
2) Hydraulic pump station and electromagnetic valves are protected separately;
3) Mechanical main frame: Horizontal base bed and upright column, because of its large size, are shipped nude cargo but protected carefully;
4) To fully protect components/ assemblies/ function units of machine, being loaded into container, this units are fixed with wooden brackets. This is considered for giving the best protection on the machine during road transportation.
 

4. Function Upgrade with Metal Steel Structure BOX H Beam and Pipe CNC End Milling Machine:

1) More precise motion control thanks to servo motor and encoder;
2) Wider working speed on end face milling operation, with CNC control, which means more speed times;
3) Break point continuation. Especially helpful for medium large size workpiece, which involves longer cycle time;
4) X and Y axis end face milling fitting, so as to delivering machining trace of any desired track other than straight horizontal and or straight vertical side. Especially helpful for pipe workpiece in CNC control H BOX Beam End Face Milling Machine;
5) Sharp Angle Transfer: End face milling speed lowers down automatically around sharp corner. This is especially helpful when the machine working on BOX Beam/ H Beam/ I Beam;
6) In CNC End Milling Machine, the heavy and cumbersome transformer for the 220V A.C. servo motor from 380V is installed separately at the bottom of vertical (For Chinese, CIS and some Southeast countries industrial electric voltage), and painted with eye catching bright yellow color also.

Operation Features of Steel Structure H BOX Beam End Face Milling Machine:

1. Two Types of Operating Platform in Wuxi JACK Metal Structure Beam Face Conventional and CNC End Milling Machine:

Shown in the above photos:
1) DX20xx and Larger models: For valid vertical milling stroke 2,000mm and higher, operating stand is motor drive elevating type, which is integrated with milling carriage;
2) Light and Standard Model: For valid vertical milling stroke 1,500mm and lower (DX15xx and below), operating stand is fixed at bottom of the upright column, without elevating ability. Operator just stand on workshop floor to operate;
3) The reason is obvoius: For DX15xx and smaller models, operator can take care on the entire height range of workpiece, by just standing on workshop floor; While when operating on DX20xx and larger models, he or she needs to rise up and down to get access on higher workpieces.
 

2. Operating Station in Metal Structure Face BOX H Steel Beam End Milling Machine:

1) The second point of difference between DX20xx series medium to large, and DX15xx standard models, is its operating panel style:
2) The overhang fixed height operating panel in DX15xx series, is changed to standing type on the lifting operating stand in DX20xx bigger models;
3) Such design difference between standard and large models, also considered out of operation reasonableness and convenience.
 

3. Contamination Control in Steel BOX H Beam End Face Metal Structure Flange Milling Machine:

1) DX series machine is a kind of precise processing equipment. Strict contamination control is of vital importance for maintaining high standard level of finished goods quality;

2) Measures Taken by Wuxi JACK in H BOX Beam End Face Milling Machine:

Shown in the above photos,
a) Protection: Horizontal precise linear guiderail on the machine base bed is protected with the cascading stainless steel cover; Vertical precise linear guiderail on the upright column is protected against scraps by means of black color organ shield;
b) The horizontal transmission element of gear rack is also protected with the cascading stainless steel cover;
c) The vertical transmission element of integral piece leadscrew is protected with the black color organ shield also;
d) The vertical installed motor responsible for column movement is protected inside the column, with a square opening in the column bottom for heat dissipation.

Operation Tips on Steel Structure BOX H Beam Face Conventional Control and CNC End Milling Machine

Shown in the above photos:
1) In DX series Steel Beam End Milling Machine, milling head is installed in the orientation of horizontal position, which is different from vertical orientation in XBJ series Edge Milling Machine;
2) Convenient Operation in Wuxi JACK Machine: There is a nameplate on front face of the milling head, indicating on the 6 grades of spindle revolution from 75rpm to 420rpm. To have changeover among this 6 grades of spindle revolution, just turn the two pieces of lever, one for “high revolution”, the other for “slow revolution”, among the three optional positions in each lever (2x3=6);
3) Comparatively, for doing the same task on milling head in machines produced from some other companies, you may need to uncover the front case, and replace 2 pairs of gear, very time consuming, and test on skill and experience of operator;
4) The reason on changing spindle revolution --- During work of the Steel Beam End Milling Machine, you may need to select cutter head of various diameter;
5) Correspondingly, the spindle revolution of milling head needs to be adjusted in reverse proportion: The larger the diameter of cutter head, the slower the spindle revolution, maintaining linear velocity of facer blade maintained within constant range of 160~ 300 mm/min.;
6) There is an angular ruler on the top right corner of milling head front cover. This is for indicating on actual tilted angle of milling head at that moment, in case it carries out beveling operation on workpiece;
7) The cutting depth (Usually 5~ 6mm in H BOX Beam End Face Milling Machine) is adjusted by means of the big handwheel at left top corner of front cover.
 

2. Workpiece Placement in Metal Structure BOX H Steel Beam End Milling Machine:

1) The workpiece brackets usually have two grades of positioning and securing:
a) The first grade is for rough positioning of oil cylinders, by means of changing corresponding fitting positions among the arrays of holes, which has similar adjusting principle of HLK Welding Rotator Adjusted by Bolt;
b) The second grade is the fine positioning by means of oil cylinder: The oil cylinder has 800~ 900mm stroke to accommodate on changing size of workpiece processed in the machine;

2) For Large Models Metal Structure Flange Milling Machine:

a) Machine range of supply does not include workpiece bracket, especially for the Max. end face milling height larger than 3,000mm (DX30xx and above), generally it does not need dedicated clamping on workpiece, due to its sufficient deadweight. Customer prepare holding platform for these big workpieces, as shown in below photo:
b) Customer made large table for placing workpieces of Wuxi JACK DX4080 large Steel Beam End Milling Machine: (Fig.1)
Fig1 Large Steel Structure H BOX Beam End Face Milling Machine 7
c) Working and High Idle Speed: With such large height, velocity of end face milling and quick returning are same as other smaller models of machine: 100~ 800 mm/min. for end milling process, and 1200 mm/min. of idle high speed movement. Although this compromises on efficiency on such large workpieces, such arrangement can fully make safe operation on large Steel Beam End Milling Machine.

Put into Use on Wuxi JACK Steel Structure H BOX Beam End Face Milling Machine

1. Design Print on Wuxi JACK DX6080 heavy duty Large Structure Steel Beam End Milling Machine:

0 Large Steel Structure BOX H Cross Beam End Face Milling Machine 0

2. Mechanical Main Frame and Overall Structure of Metal Structure Flange Milling Machine:

1) Main Working Units of Steel Structure BOX H Beam Ordinary Control and CNC End Milling Machine:
This includes:

a) Photo 1: Stationary horizontal base bed --- Need to prepare foundation for installation;
b) Photo 2: Upright oriented motor drive moving column along horizontal bed--- Milling head carriage is installed onto the column;
2) Finished Assembly (Photo 3): The upright column is assembled into the horizontal base bed. Horizontal movement of the upright column is guided with heavy duty precise linear guiderail, and protected with cascading stainless steel cover. This gives full protection on Steel Beam End Milling Machine;
3) The mounting carriage for milling head (Photo 4) is installed on the upright column;

3. Major End Face Milling Operation in Metal Structure Flange Milling Machine:

1) X Axis Horizontal Direction: The upright column moves to and forth along the horizontal base bed, carrying milling head carriage;
2) Y Axis Vertical Direction: The milling head carriage moves upward and downward along the upright column;

4. End Face Milling Machining Unit of Steel Structure Ordinary and CNC End Milling Machine:

1) (Photo 5) The standard power of milling head in Wuxi JACK machine is 7.5kW;
2) For heavy duty large model (DX4080 and above), power of milling head can be 9.3kW (Photo 6) and or even 11kW (Photo 7);

5. Hydraulic Drive Workpiece Clamping Unit in Steel Structure H BOX Beam End Face Milling Machine:

1) Function: To secure workpiece firmly during end face milling operation, so that workpiece will be held stable without vibration, guaranteeing on high standard consistent end face milling effect. This is especially useful and necessary on operation of small and standard models of Metal Structure Flange Milling Machine;
2) Drive Way: Driven with hydraulic oil cylinders, to deliver heavy strong force, for firmly securing on large and heavy working parts;
3) Arrangement (Photo 8): At working site, there is 1 set of downward acting rack at the closet position to milling head, and 1 ~ 3 sets of lateral clamping racks in further location, depending on the max. length of workpieces;


6. Major Types of Workpiece Fixture in BOX H Steel Beam End Milling Machine:

1) Majority is standard type (Photo 9), as described above. It is very useful to firmly clamp on common working parts such as BOX Beam / H Beam, and also available on special types of working parts (Photo 10);
2) Special Design: Based on customer demand and workpiece features, workpiece fixture can be special design on its drive way, such as the mixed way of hydraulic cylinder and motor drive (Photo 11);
3) Tailor Made Working Parts Fixture in Several sets of Wuxi JACK Steel BOX H Beam Metal Structure Flange Milling Machine: (Photo 12/ 13/ 14/ 15):
Shown as below:

Daily Operation on Wuxi JACK Steel Structure Pipe BOX H Beam CNC End Milling Machine:

1. Making Preparation on Operating Metal Structure Flange Milling Machine:

 

Customer on site work station of Wuxi JACK BOX H Steel Beam End Milling Machine:

1) Technical Documents: After customer and Wuxi JACK signing contract and making advance payment on purchasing the machine, Wuxi JACK engineering team prepares on layout and foundation drawing of the machine, and send it to customer in reliable way;
2) Installation on machine involves digging foundation pit ahead of time, to put in horizontal base bed steadily. This is made based on foundation drawing from Wuxi JACK;
3) Workshop Utilities: Wuxi JACK will also inform customer on utility: Electricity/ hydraulic pump station/ Service tools of the machine ahead of time;

2. Critical Control Points on Installing and Commissioning on BOX H Steel Beam End Milling Machine:

Make sure:
1) Perfect levelness of the horizontal base bed into foundation;
2) Perfect verticality of the upright column with respect to workshop floor;
3) Perfect perpendicular of the horizontal base bed with respect to the upright column;
All these control points have related control tolerance on precision;
4) Manual Book: Make sure safe/ quick/ persistent/ high efficient and stable daily operation of machine, and common seen trouble shootings;
 

2. Notice for Attention on Daily Operation of Steel Structure H BOX Beam End Face Milling Machine:

1) Take Care on Consumables: As a face machining equipment adopting high speed revolution of facer blade in milling head, careful use and service on milling head and its consumables not only determines performance level of daily operating the machine, but also its variable cost;
2) Working Site Contamination Control: Besides, end face milling operation will generate certain amounts of debris regularly, which need to be cleaned off timely and regularly in time;
3) Security Assurance: Same as L type Elevating Welding Positioner, at the completion of every day work, be sure to descend milling head to its bottom position along the upright column. Do not leave the milling head in the middle or even top half position of the upright column.

Other Important Machines Working With Steel Structure H BOX Beam End Face Milling Machine:

BOX H Beam 180° Flipping Rack Equipment
HB1500 H Beam Welding Production Line
LHA H Beam Gantry Welding Machine
YTJ60 Hydraulic Drive H Beam Flange Straightening Machine
UAZ12 U Beam Box Beam Assembly Machine
SXBJ-12 double heads Edge Milling Machine
CNC-CP7-2000/7 CNC Pipe Cutting Machine
RH1000 Edge Rounding Machine
Steel Structure BOX H Beam End Face Milling Machine
01

CNC H Beam End Face Milling Machine
02

H Beam End Face Milling Machine
03

FAQ on Wuxi JACK Metal Structure Pipe BOX H Beam Steel Beam End Milling Machine

  • Q What is Suggestion on Location and Layout of Steel Structure H BOX Beam End Face Milling Machine?

    A
    1. For serving on BOX and H Beam production, this machine is usually installed at end of production line, following straightening station;
    2. Sometimes the machine is installed at beginning of workshop, right after workpiece storage zone, to remove rusty layer of workpieces first, polishing its end face, for next step process technology;
    3. The installation area of Steel BOX H Beam Metal Structure Flange Milling Machine should have utilities of: Electricity/ Water/ Compressed Air/ Hydraulic/ Overhead travel crane, and ample workshop floor, for loading in and out workpieces. Counterweight and its steel wire roper should be used for safe and stable running.

  • Q How Does Linear Guiderails of Steel Structure BOX H Beam Conventional and CNC End Milling Machine, to be Protected?

    A In one set of the machine, there are two groups of linear guiderail:
    1. For guarding unit of Upright rail on upright column, it is made of black color fire proof cloth, which extends and shrinks along with elevation of milling head;
    2. For guarding unit of horizontal rail, it is made of stainless steel, of cascading style, with the advantage of good seal, good dissipation and long life. There is peep hole on the guard cover, thru which lubricating and cleanness condition of the rail can be observed.

  • Q How to Protect Inverter, the Core Electric Control Element, of Conventional Control Metal Structure BOX H Steel Beam End Milling Machine?

    A
    1. The 2 pieces of inverters are assembled onto control element panel, and assembled inside machine control board. Usually door of control board is closed. There is ventilating fan inside control board;
    2. The inverter itself has protection functions against over current/ overload/ under voltage, which can guarantee on stable and consistent running of driving motors during operation stage of the machine;
    3. Operating panel is installed onto an overhanging pendant, which can be turned 360°, to any optimum working position convenient for use, for operator of the H BOX Beam End Face Milling Machine.

  • Q Is it Necessary to Make Foundation on Steel BOX H Beam Metal Structure Flange Milling Machine? In other words, can Customer install the Machine Frame directly onto Workshop Floor?

    A
    1. This is a question once we encountered, when had business negotiation with a customer. The answer is, the machine should be made with foundation first, with foundation drawing from us, then install the machine bed into foundation;
    2. The reason is, without foundation, the levelness and steadiness of machine bed, and thus subsequent end face milling operation, can not be guaranteed; Besides, height level of workpiece will be too high, when negatively affecting operation convenience of operator, on the steel structure BOX H Beam conventional and CNC End Milling Machine.

  • Q What are Consumables for Daily Running on Steel Structure BOX Beam End Face Milling Machine?

    A Below are major consumables:
    1. Facer blade: At delivery of machine, Wuxi JACK will equip several pieces of carbide alloy facer blade of top level performance. Such facer blades are international standard type, which should be easily sourced in any industrial countries. Besides, Wuxi JACK can supply customer with these high quality facer blades with the most favorable prices;
    2. Cutter Head: At the delivery of machine, Wuxi JACK equip a piece of Φ200mm cutter head. We can also supply other specifications like Φ315mm if customer need;
    3. Hydraulic and Mechanical Oil: Oil should be replaced regularly, based on Wuxi JACK suggestion in machine manual book, and customer running condition;
    The proper operation and service on the metal structure Steel Beam End Milling Machine, can reduce replacement frequency of consumables, thus keeping running cost to the lowest level.

  • Q What are Primary Process Control Parameters, for Running on H BOX Beam End Face Milling Machine?

    A There are 3 main parameters:
    1. Spindle revolutionary rpm of Milling Head: In Wuxi JACK Steel Beam End Milling Machine, there 6 (HD750) or 9 (E-LONG) shifts of rpm, which are labelled on milling head front face, in the range of 75~ 505 rpm.;
    2. End Face Milling Speed: In the scope of 100~ 800 mm/min., more often 300~ 500 mm/min., adjusted with turning knob on operating panel of conventional model machine, or autotically in CNC End Milling Machine;
    3. Linear Speed of Facer Blade: Correspond with its spindle revolutionary speed, within the range of 160~ 200~ 300 mm/min.
     

  • Q What are Applicable Workpieces to be End Milled in Wuxi JACK Metal Structure BOX H Face Steel Beam End Milling Machine?

    A Workpieces comes in wide variety. Taking medium large model DX3050 as example:
    1. BOX Beam of side length 1200 ~ 1500mm, which are produced from 1200/ 1500 BOX Beam Production Line;
    2. Medium to large pipe structural workpieces with diameter up to Φ3,000mm;
    3. Cross Beam/ H Beam/ I Beam of 1,500m/1,8m/ 2,000mm up to 3,000mm side length, delivered from related steel structure Beam Production Line;
    4. Any special designed end face metal structure workpieces, with the max. dimension of 3,000mm height.

  • Q What Is Service Promise of Wuxi JACK Steel Structure BOX H Beam Conventional and CNC End Milling Machine?

    A
    1. Guarantee Period: Either 13 months from the machine delivery, or 1 year from machine installation at customer facility;
    2. We echo on customer questions within 2 hours after getting notification from customer;
    3. At the expiry of guarantee period, Wuxi JACK provide the service as the same rapidity as in guarantee period, and provide with customer the most favorable price service parts.

  • Q What is Use Life of Wuxi JACK Metal Structure BOX H Steel Beam End Milling Machine?

    A
    1. Benefitting from top grade quality and word of mouth reputation on our machine, Wuxi JACK machines all have service life of over 10 years, under the condition of proper use and maintenance;
    2. Many customers become repeat customers with time going, when they find Wuxi JACK machines have very good quality and stable running, the lowest running cost, and safe operation.

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