English
1 Steel Structure Beam End Face Milling Machine 160

Wuxi JACK Steel Structure Beam End Face Milling Machine, Sharp Tool for Customer!

Navigation Bar on “Steel Structure Pipe BOX H Beam End Face Milling Machine”

1. Usage and Application of Steel Structure Pipe BOX H Beam End Face Milling Machine

1. Usage and Application of Steel Structure Pipe BOX H Beam End Face Milling Machine | 2. Purpose of This Page on Metal Steel Structure Beam End Face Milling Machine | 3. Working Site of Wuxi JACK Steel Metal Structure Flange Milling Machine | 4. Working Videos of Wuxi JACK H Beam End Face Milling Machine | 5. Competitive Edges of Wuxi JACK Metal Steel Structure H Beam End Face Milling Machine | 6. How does Wuxi JACK BOX H Beam End Face Milling Machine Work? | 7. How to use Wuxi JACK Steel Structure Pipe BOX H Beam End Face Milling Machine? | 8. FAQ on Wuxi JACK Steel Structure Pipe BOX H Beam End Face Milling Machine

1 Steel Structure Pipe BOX I H Beam End Face Milling Machine 24
2 Steel Structure Pipe BOX I H Beam End Face Milling Machine 15
3 Steel Structure Pipe BOX I H Beam End Face Milling Machine 28
4 Steel Structure Pipe BOX I H Beam End Face Milling Machine 48
5 Steel Structure Pipe BOX I H Beam End Face Milling Machine 79
6 Steel Structure Pipe BOX I H Beam End Face Milling Machine 100- BF1515
7 Steel Structure Pipe BOX I H Beam End Face Milling Machine 113
8 Steel Structure Pipe BOX I H Beam End Face Milling Machine 65- IMG_8758

Usage and Application of Steel Structure Pipe BOX H Beam End Face Milling Machine

1. Function: Steel Structure Beam End Face Milling Machine, the other name is Metal Structure Flange Milling Machine, is for carrying out high speed and precision surface milling on end face of various steel structure parts;

2. The Typical Workpieces in Conventional Metal Structure Flange Milling Machine:

1) H Beam, the No.1 working parts in the H Beam End Face Milling Machine: (Fig.1)

Fig1 H Beam End Face Milling Machine 146
 

2) BOX Beam, the other common seen workpieces in Steel Structure Beam End Face Milling Machine: (Fig.2)

Fig2 Steel Structure Beam End Face Milling Machine 147

3) Cross Beam, the 3rd classical regular 90° corner angle workpieces for Metal Structure Flange Milling Machine: (Fig.3)

Fig3 Metal Structure Flange Milling Machine 252 IMG_1830

 

3. Which Kinds of Workpieces are especially Suitable on CNC Steel Structure Beam End Face Milling Machine?

Those working parts of which cross section is not “traditional” 90° right angle, but with “special” outline. Such as:

1) Round shape pipe. The typical workpieces for CNC Steel Structure Beam End Face Milling Machine: (Fig.4)

Fig4 CNC Metal Structure Flange Milling Machine 234

2) Special metal structure, only get high efficiency good quality surface milling effect from CNC Metal Structure Flange Milling Machine: (Fig.5)

Fig5 CNC Metal Structure Flange Milling Machine 56

 

4. Classification on Metal Structure BOX H Beam End Face Milling Machine:

1) Conventional A.C. Relay Control Steel Structure Beam End Face Milling Machine:

a) Standard specifications BOX H Beam End Face Milling Machine: Models from DX08xx to DX25xx, corresponding with the max. vertical end face milling stroke from 800mm to 2500mm. For example: DX1215/ DX1520;

b) Special size Steel Structure Beam End Face Milling Machine: Model from DX30xx to DX60xx, corresponding with the max. vertical end face milling stroke from 3000mm to 6000mm. For example: DX3030/ DX6080;

2) CNC Metal Structure H Beam End Face Milling Machine:

a) This series is from CNC-DX10xx to CNC-DX35xx. For example: CNC-DX1520/ CNC-DX3030;
b) Larger vertical stroke is not applicable for servo drive, which involves high power motor;

c) Working site of Wuxi JACK CNC-DX1520 (Left) and CNC-DX1215 (Right) Steel Structure H Beam End Face Milling Machine: (Fig.6)

Fig6 CNC Metal Structure Flange Milling Machine-1 144

 

5. Application of Metal Structure Flange Milling Machine:

1) Where Used: As a kind of cost effective/ easy to manage primary machining equipment, DX series Steel Structure Beam End Face Milling Machine is necessary equipment at EOL (End of Line) at Steel Structure Production Line, for trimming on finished fabricated metal structure working parts;
2) Typical Applied Industries: Steel Structure Building up and construction/ Bridge construction/ Railroad construction/ Power Plant/ Oil and Gas...

Purpose of This Page on Metal Steel Structure Beam End Face Milling Machine

1. Give introduction on: Photos/ Videos / Strong points/ Working principle and put into use of Metal Structure Flange Milling Machine;
2. Competitive advantages of Wuxi JACK produced Steel Structure BOX H Beam End Face Milling Machine.

Working Site and Moment of Various Models Wuxi JACK Steel Metal Structure Flange Milling Machine

Working Videos of Wuxi JACK Metal Steel Structure BOX H Beam End Face Milling Machine

1) Here we pick up 6 operating videos of Wuxi JACK Steel Metal Structure Flange Milling Machine;

2) For more videos of the Steel Structure Pipe BOX H Beam End Face Milling Machine:

 Please visit subject product page:
1. Videos of Wuxi JACK Steel Structure Beam End Face Milling Machine;
And other related page on the machine:
2. DX series Steel Structure Beam End Face Milling Machine;
3. Standard specifications BOX H Beam End Face Milling Machine;
4. Special size Steel Structure Beam End Face Milling Machine;
5. CNC Metal Structure H Beam End Face Milling Machine;

Wuxi JACK CNC-DX1520 CNC Steel Structure Beam End Face Milling Machine works on a piece of long length BOX Beam

Commissioning on Wuxi JACK special made DX0815 Steel Metal Structure Flange Milling Machine, to try on its workpiece fixture

Test on electric control system of Wuxi JACK DX1530 Steel Structure BOX H Beam End Face Milling Machine

Delivering Wuxi JACK exported to Russia DX1530 Steel Metal Structure Flange Milling Machine by truck transportation

Wuxi JACK exported DX1540 Steel Structure BOX H Beam End Face Milling Machine works on a piece of workpiece H Beam

Wuxi JACK exported DX1540 Steel Metal Structure Flange Milling Machine try on clamping workpiece H Beam before end face milling operation

Competitive Edges of Wuxi JACK Metal Steel Structure H Beam End Face Milling Machine

As one of the most salient advantageous product, Wuxi JACK DX models Steel Structure BOX H Beam End Face Milling Machine has much more superior performance than other competitors, which are mainly embodied on below factors:
1) Higher stability and precision end face milling effect, benefitting from heavy duty precise linear guiderail;
2) Available on slant trace on end face milling, benefitting from 2 pieces of A.C. inverters and digital display in one set of H Beam End Face Milling Machine;
3) Oblique angle end face milling, benefitting from 0° ~45° tilting availability of milling head;
4) Much more reasonable price and shorter lead time of the various modes Metal Structure Flange Milling Machine;
5) Uniquely owned CNC Steel Structure Pipe BOX H Beam End Face Milling Machine, which can only be produced by Wuxi JACK in industry

 

 

1. Heavy duty High Precision Linear Guiderail in Wuxi JACK Steel Structure BOX H Beam End Face Milling Machine:

Shown in the above 2 photos:
1) Significance: This is one of the most obvious leading edges of Wuxi JACK Steel Structure Beam End Face Milling Machine;
2) Strong Points: It guarantees stability/ smooth/ High precision movement of milling head, which make sure high efficiency and precision end face milling effect;
3) Comparatively, in many other producers’ Steel Metal Structure Flange Milling Machine, the milling head guiderails are welding type, which are welded onto mechanical frame of the machine, delivering much inferior stability and precision of milling effect;

2. More Capable Milling Head in Wuxi JACK Steel Metal Structure Flange Milling Machine:

Shown in the above 3 photos, in one set of Wuxi JACK Steel Structure H Beam End Face Milling Machine, there are:
1) 2 pieces of A.C. inverters in electric control board;
2) 2 pieces of digital display on operating pendant;
Which can fulfil more complicated slant trace milling effect, even in conventional models BOX H Beam End Face Milling Machine;
Comparatively, in many other producers’ Metal Structure Flange Milling Machine,
1) There is only 1 piece of A.C. inverter and digital display;
2) So, the milling head can only acquire simple end face milling trace along direct horizontal or vertical trace.

3. Available Milling on Oblique End Surface of Workpieces, in Wuxi JACK Steel Metal Structure Flange Milling Machine:

Shown in the above 4 photos, in Wuxi JACK Steel Structure H Beam End Face Milling Machine:
1) Milling head can be tiled in the range of 0°~ 45°;
2) Correspondingly, there is worm gear with arc trace T slot installed between milling head and its moving carriage;
So as to acquire oblique end face milling operation.

How does Wuxi JACK Steel Structure BOX H Beam End Face Milling Machine Work?

1. Design print on Wuxi JACK DX6080 heavy duty large Steel Metal Structure Flange Milling Machine:

1 Steel Metal Structure Flange Milling Machine

2. Mechanical Main Body and Structure of DX Series Steel Structure Beam End Face Milling Machine:

1) Main Units of Steel Structure BOX H Beam End Face Milling Machine:

This includes:
a) Photo 1: Stationary horizontal base bed;
b) Photo 2: Upright orientation motorized moving column;
Of the Steel Metal Structure Flange Milling Machine;
2) Assembly (Photo 3): The upright column is assembled into the horizontal base bed, its movement is guided with heavy duty precise linear guiderail, and protected with cascading stainless steel cover;
3) The mounting carriage for milling head (Photo 4) is installed on the upright column, moving upward and downward in adjustable working speed, during operation of the Steel Structure BOX H Beam End Face Milling Machine;

3. Main Working Motions of Milling Head in Steel Metal Structure Flange Milling Machine:

1) X Axis Horizontal Direction: The upright column moves forward and backward along the horizontal base bed;
2) Y Axis Vertical Direction: The milling head carriage moves upward and downward along the upright column;
Both directions movement are controlled with 2 pieces of A.C. inverter, and corresponding working speed displayed on 2 pieces of digital display respectively;

4. End Facing Machining Unit of Steel Structure BOX H Beam End Face Milling Machine:

1) (Photo 5) The standard power of milling head in Wuxi JACK DX series BOX H Beam End Face Milling Machine is 7.5kW;
2) For large scale heavy duty Steel Metal Structure Flange Milling Machine, power of milling head can be 9.3kW (Photo 6) and or even 11kW (Photo 7) (In the models DX4080 and above);

5. Hydraulic Drive Workpiece Clamping Unit in Steel Structure Pipe BOX H Beam End Face Milling Machine:

1) Function: To clamp workpiece firmly during milling operation, so that workpiece will be held stable and with no vibration, guaranteeing high standard end face milling effect;
2) Drive Way: Driven with hydraulic oil cylinders, to deliver heavy strong force, for securing large and heavy working parts firmly;
3) Arrangement (Photo 8): At working site of Steel Structure Beam End Face Milling Machine, there is 1 set of downward clamping rack at the closet position to milling head, and 1 ~ 3 sets of lateral clamping racks, depending on length of workpieces;

4) Classification on Workpiece Fixture in Steel Structure Beam End Face Milling Machine:

a) Majority is standard type (Photo 9), as described above. It can not only firmly clamp conventional H Beam, but also special types of working parts (Photo 10);
b) Special Design: Based on customer demand and customer requirement, workpiece fixture can be special design on its drive way (Photo 11);
c) Tailor Made Working Parts Fixture in Several Wuxi JACK Steel Metal Structure Flange Milling Machine: (Photo 12/ 13/ 14/ 15).
Shown as below:
 
5) For more wider and deeper discussion on this important assistant functional unit, please visit blog “Find the Most Applicative Workpiece Fixture in Steel Structure Pipe BOX H Beam End Face Milling Machine”.

How to use Wuxi JACK Steel Structure Pipe BOX H Beam End Face Milling Machine?

1. Making Preparation on Operating Steel Structure BOX H Beam End Face Milling Machine:

 

On Site Working Field of Wuxi JACK Steel Structure BOX H Beam End Face Milling Machine: (Photos 16/ 17/ 18)

1) Technical Documents: After customer and Wuxi JACK signing contract and making advance payment on the H Beam End Face Milling Machine, Wuxi JACK prepare layout and foundation drawing of the equipment, and send it to customer;
2) Installation: on Steel Metal Structure Flange Milling Machine involves digging foundation pit ahead of time, to put in horizontal base bed steadily. This is made based on foundation drawing from Wuxi JACK;
3) Workshop Utilities: Wuxi JACK will also inform customer on electricity/ hydraulic pump station/ tools of the Steel Structure Beam End Face Milling Machine ahead of time;

4) Critical Control Points on Installing and Commissioning on Steel Structure BOX H Beam End Face Milling Machine:

Make sure:
a) Perfect levelness of horizontal base bed;
b) Perfect verticality of the upright column;
c) Perfect perpendicular of the horizontal base bed with respect to upright column;
5) Manual Book: Make sure safe/ quick/ persistent/ high efficient and stable daily operation of Steel Structure BOX H Beam End Face Milling Machine, and common seen trouble shootings;

2. Notice for Attention on Daily Operation of Steel Structure Beam End Face Milling Machine:

1) Take Care on Consumables (Photo 19): As a machining equipment adopting high speed revolution of facer blade in milling head, careful use and service on milling head and its consumables not only determines performance level of daily operating Steel Metal Structure Flange Milling Machine, but also variable cost of the equipment;
2) Working Site Contamination Control (Photo 20): Besides, milling operation in Steel Structure BOX H Beam End Face Milling Machine will generate certain amounts of debris regularly, which need to be cleaned off timely and regularly in time;
3) Security Assurance (Photo 21): Same as L type Elevating Welding Positioner, at the end of each day work of the Steel Structure Pipe BOX H Beam End Face Milling Machine, be sure to descend milling head to its bottom position along the upright column. Do not leave the milling head in the middle or even top half position of the upright column.
CNC Control Pipe Beam End Face Milling Machine
01

Heavy duty Beam End Facing Machine
02

Beam End Face Milling Machine
03

FAQ on Wuxi JACK Steel Structure Pipe BOX H Beam End Face Milling Machine

  • Q What are Technical Superiorities of Wuxi JACK Steel Structure H Beam End Face Milling Machine?

    A
    1. Milling head: Higher power of 7.5kW/ 9.3kW/ 11kW in Wuxi JACK products, compared with 5.5kW of other suppliers. This gives higher efficiency, and deeper cutting depth;
    2. Heavy duty high precision linear guiderail: Assembled onto mechanical frame of the H Beam End Face Milling Machine, instead of welded onto machine body, and ordinary welding rails of other suppliers. This guarantees smooth/ consistent/ high precision movement of milling heads and milling performance;
    3. Rich assortment of hydraulic drive workpiece clamping units: This is especially valuable for conventional models H Beam End Face Milling Machine;
    4. Unique Capability of 45° slant surface end milling.

  • Q What are Critical Operation in Steel Structure H Beam End Face Milling Machine?

    A
    1. There are 2 core controlling elements in Steel Structure H Beam End Face Milling Machine, 2 pieces of A.C. inverters, for managing end face milling speed, along horizontal and vertical direction;
    2. Operator should have capability on selecting and judging proper working speed, according to specifications of workpiece, and adjusting it accordingly, by means of turning speed knob on operating panel of the H Beam End Face Milling Machine.

  • Q What are Competitive Advantages of Wuxi JACK Pipe BOX H Beam End Face Milling Machine?

    A The leading edges of Wuxi JACK Pipe BOX H Beam End Face Milling Machine are full around:

    1) Technical Advantages: Delicate design, excellent and sturdy workmanship, superior performance, user friendly operation
    2) Business Advantages: Shortest lead time, the most reasonable quotation, and consummate after sale service;
    3) Application Advantages: Full line of models to choose from: Light/ Medium/ Heavy duty/ CNC control Pipe BOX H Beam End Face Milling Machine/ Milling and Facing Center.

  • Q Which kinds of Workpieces can be end polished in Wuxi JACK Pipe BOX H Beam End Face Milling Machine?

    A
    1. All kinds of welding steel structure members: H Beam/ BOX Beam/ Cross Beam/ Pipes/ Special shape parts...;
    2. The sizes of these workpieces can be from several hundreds millimeters height; up to 6000mm height;
    3. From several hundred kilogram weight, to a hundred ton weight;
    4. All these workpieces can be machined in different models of Wuxi JACK Pipe BOX H Beam End Face Milling Machine.

Other Series of Products We Own besides Pipe BOX H Steel Structure Beam End Face Milling Machine

MP20 Automatic Plate Butt Joining Machine with Triple Cutting
MP20 Automatic Plate Butt Joining Machine with Triple Cutting
1. Application of MP20 Plate Butt Joint Welding Machine:
2. Structure and Working Principle of MP Series Plate Butt Welding Joint Machine:
3. Technical Parameters of MP20 Plate Butt Weld Joining Machine:
 
0
0
DX1520 H Beam End Face Milling Machine for Steel Structure
DX1520 H Beam End Face Milling Machine for Steel Structure
1. Application of DX1520 H Beam End Face Milling Machine:
2. Function Briefs of DX1520 H Beam End Face Milling Machine for Steel Structure Member:  Precise Linear Guiderails of both directions for Precision Guarantee / Working Speed Control / Working Tool of Powerful Milling Head/ Operation / Workpiece Clamp 
3. Technical Parameters of DX1520 H Beam End Face Milling Machine:
0
0
Assistant Hydraulic Loading SXBJ-16 Sheet Metal Plate Edge Milling Machine
Assistant Hydraulic Loading SXBJ-16 Sheet Metal Plate Edge Milling Machine
0
0
General Purpose Automatic Lengthwise ASM63 Angle Steel Straightening Machine
General Purpose Automatic Lengthwise ASM63 Angle Steel Straightening Machine
1. What can ASM63 Angle Steel Straightening Machine do for Customer?
2. Why You need Angle Straightening Machine?
3. The Good Points of ASM series Angle Steel Straightening Machine:
4. Technical View on ASM63 Angle Steel Straightening Machine:
5. Technical Parameters of ASM63 Angle Steel Straightening Machine:
0
0
7-Axis 3000/12 Flame And Plasma Large Scale CNC Pipe Cutting Machine
7-Axis 3000/12 Flame And Plasma Large Scale CNC Pipe Cutting Machine
Friction roller type; For large scale pipe
0
0
HB-series Single Table Top Universal Welding Positioner with Chuck
HB-series Single Table Top Universal Welding Positioner with Chuck
1. The Definition and Characteristic of HB series Universal Welding Positioner:
2. Technical Features of the HB series Universal Rotary Welding Positioner:
3. Technical Parameters of the HB series Single Welding Turning Table Welding Positioner:
0
0

Steel Structure Pipe BOX H Beam End Face Milling Machine Blogs

  • Application of Facing and Milling Center in Steel Structure Industry

    Application of Facing and Milling Center in Steel Structure Industry
    What is Steel Structure Milling and Facing Center? Why there is Demand on Steel Structure Milling and Facing Center? Constitutes and Technical Overview of Steel Structure Milling and Facing Center Application Case of Steel Structure Milling and Facing Center by Wuxi JACK Read More
  • A set of DX1520 CNC H Beam End Face Milling Machine was delivered to Customer by Wuxi JACK

    A set of DX1520 CNC H Beam End Face Milling Machine was delivered to Customer by Wuxi JACK
    Origin: Why Introducing CNC I Beam End Face Milling Machine? Advantages: The Merits of CNC Steel Structure End Face Milling Machine Technical Issues: The Analysis on Technical Specialty and Operation of CNC H Beam End Face Milling Machine Prospect: What is the Future of CNC H Beam End Face Milling Machine Summary on Wuxi JACK CNC H Beam End Face Milling Machine Read More
  • Find the Most Applicative Workpiece Fixture in End Face Milling Machine

    Find the Most Applicative Workpiece Fixture in End Face Milling Machine
    What does the Workpiece Fixture Mean for H Beam End Face Milling Machine? Any Factors affecting Design of the Workpiece Fixture in H Beam and Pipe End Face Milling Machine? Generalization on Structure of the Workpiece Fixture in H Beam End Face Milling Machine Several Exemplifications on Workpiece Fixture in H Beam End Face Milling Machine Read More
Home

Home Products About Us R&D Customization FAQ Blog Contact Us

WUXI AMASS MACHINERY CO., LTD
WUXI JACK TECHNOLOGY CO., LTD
0510-83297829
English Language: 15852755799; 
Chinese Language: 13621515089
support@WXJACK.com
No. 2, Ouyang Road, Luoshe Town, Wuxi City, Jiangsu Province, China
CONTACT US
© Wuxi AMASS Machinery Co., Ltd  2021 All Rights Reserved.
备案证书号：苏ICP备13045244号-1