1 CNC Flame Cutting Machine 39

Wuxi JACK CNC Flame Plate Cutting Machine, the Cost Effective Tool for Customer!

Navigation Bar on “CNC Flame Plate Cutting Machine” 

The Advantage and Position of CNC Flame Plate Cutting Machine in 1st Operation

 

 

1. The Background, Strong Points and Importance of CNC Flame Plate Cutting Machine:

CNC Flame Plate Cutting Machine is the first generation of CNC Cutting Machine, but not outdated and replaced until today. Instead, it still has wide application, thanks to the unique advantages of:
1) Thick Plate Cutting: In the field of thick plate cutting, when plate thickness grows above 50mm, CNC Flame Plate Cutting Machine is the solitary kind of CNC Cutting Machine that can fulfil the task. On the aspect of equipment specification, the largest thickness that can be cut in the CNC Flame Plate Cutting Machine is 150mm, or even 200mm;
2) Versatile Cutting Torch: CNC Flame Plate Cutting Machine has variations on its form of cutting torch: Not only CNC control torch for shape cutting, but also strip torch for slit cutting, and triple torch for groove cutting. This makes it possible to get a comprehensive equipment in 1st Operation for customer with the installation of CNC Flame Plate Cutting Machine;

Torches of CNC Control Cutting, Strip Cutting, Triple Cutting Applied in CNC Flame Plate Cutting Machine:

 Fig1 CNC Cutting Machine 38  Fig2 Strip Flame Cutting Machine 49A IMG_20210422_110553  Fig3 Triple Flame Cutting Machine 15- 照片 182
 3) Flexible Configuration: The increase and or decrease on quantity of cutting torch is easy and convenient, without much affect on total cost of the CNC Cutting Machine;
4) Cost Effectiveness: Both the machine purchase budget and daily running cost of CNC Flame Plate Cutting Machine is at the lowest level compared with other types of CNC Cutting Machine: CNC Plasma Cutting Machine, CNC Laser Cutting Machine, etc.;
5) Easy Operation: Correspondingly, the skill on operation of CNC Flame Plate Cutting Machine is quicker to grasp than other types of CNC Cutting Machine also. Operator does not need to command the knowledge on management and maintenance of complicated plasma power supply, or laser generator, etc.
6) Environment Friendly: Compared with CNC Plasma Cutting Machine, the fume and light generated in CNC Flame Plate Cutting Machine is much less, and hence do far less negative impact on people around;
These are the reasons that, with the rapid development of other types of CNC Cutting Machine, CNC Flame Plate Cutting Machine still has its unique and irreplaceable position in the product family of 1st Operation Equipment.
 
 
 

 

2. The Definition and Suitable Using Sites of CNC Flame Plate Cutting Machine:

1) As its name implies, CNC Flame Plate Cutting Machine is a kind of CNC Cutting Machine utilizing Oxygen and Acetylene (Or Propane) as it cutting media. The On/ Off, as well as pressure regulating of the cutting gas is realized with central regulating controller and gas panel:

Cutting Gas Circuit Control Elements in CNC Flame Plate Cutting Machine:

        Fig4 CNC Flame Cutting Machine 71    Fig5 CNC Flame Cutting Machine 73                   

2) CNC Flame Plate Cutting Machine is applicable to be used at working sites with:
 

a) Carbon steel is the main material of plates;
b) Medium to thick plates take major percentage of total raw material;
c) Budget on purchase and running CNC Cutting Machine is limited
3) Sometimes, CNC Flame Plate Cutting Machine is added with drilling function, to be composed into a more versatile CNC Plate Cutting and Drilling Machine.

Wide Variety of Wuxi JACK CNC Flame Plate Cutting Machine

Technical Control Points of CNC Flame Plate Cutting Machine

1 CNC Flame Cutting Machine 24- IMG_4604
2 CNC Cutting Machine 17- Reducer
3 CNC Cutting Machine 60- Linear Guideway
4 CNC Flame Cutting Machine 22- IMG_3795
5 Strip Flame Cutting Machine 76
6 CNC Cutting Machine 7
7 Triple Flame Cutting Machine 10
8 CNC Cutting Machine 52

Working Video of Wuxi JACK CNC Flame Plate Cutting Machine

Wuxi JACK Strip Flame Cutting Machine Cut Arrays of Strip Boards

Wuxi JACK CNC Cutting Machine General Introduction

Wuxi JACK CNC Flame Plate Cutting Machine with Drilling Head Commissioning

Application Style of CNC Flame Plate Cutting Machine

In practical application, there are several flexible variations in concrete style of CNC Flame Plate Cutting Machine:

1. “Standard” Version CNC Flame Plate Cutting Machine: 

1) The 1st and 2nd Photos: This account for the largest share of CNC Flame Plate Cutting Machine. It has 2 sets of CNC control cutting torch installed at the front side of gantry beam, which cuts out shape parts in identical or mirror symmetry;

2) And 9 sets of strip torch, which are installed at rear side of CNC Cutting Machine gantry beam, for cutting out strip board in batch;
3) Such kind of configuration can meet majority of customer demand. So, it has the largest applicating share in CNC Flame Plate Cutting Machine. The most often selected model for this kind of CNC Cutting Machine is CG4000, which can cut steel plate with the largest width of 3200mm;

 

2. Shape Cutting Only CNC Flame Plate Cutting Machine: 

1) The 3rd photo: sometimes customers do not need strip cutting, just shape cutting. Under such conditions, the strip cutting torches are removed, and leave CNC torches maintained in the CNC Cutting Machine;
2) Such kind of configuration is often adopted in gantry span of small or large size: For example, CG3000, or as large as CG6000. The CNC Flame Plate Cutting Machine in the 3rd photo is CG8000;
3) Quantity of CNC control cutting torch can be added or removed: For example, 3 or 4 pieces of cutting torch in large span CNC Cutting Machine, or 1 piece in small span CNC Cutting Machine;
 

3. Triple Cutting Torch Adopted in CNC Flame Plate Cutting Machine:

1) The 4th Photo: The sole purpose Triple Flame Cutting Machine does not need CNC control, because it only fulfils edge beveling with flame cutting;
2) In applicating case, to have comprehensive function in a set of CNC Cutting Machine, improving equipment utilization, triple cutting is equipped in a set of CNC Flame Plate Cutting Machine, as shown in the 4th photo;
3) Under such conditions, the triple cutting is installed at the farthest position of all cutting torches, either the right most or left most, for the purpose of edge beveling;
4) With the installation of triple cutting torch and strip cutting torch, the CNC Flame Plate Cutting Machine is turned into a three in one function CNC Cutting Machine.

Cutting Technology in CNC Flame Plate Cutting Machine

Compared with other types of CNC Cutting Machine, cutting technology in CNC Flame Plate Cutting Machine is relatively simple and quicker to get. Meanwhile, there are some critical points in it:

1. Three Way of Cutting Gas and Its Regulating in CNC Flame Plate Cutting Machine:
 

1) The 1st photo: In any set of flame cutting torch, be it with CNC control, or used in Strip Flame Cutting Machine/ Triple Flame Cutting Machine, there are always three ways of cutting gas: Blue color preheating Oxygen; Blue color cutting Oxygen; Red color Acetylene or Propane;
2) At the initiation of flame cutting, first turn on preheating oxygen. The duration depends on thickness of steel plate to be cut in CNC Cutting Machine: The thicker the plate, the longer the duration of preheating;
3) The 2nd photo: For cutting steel plate in the CNC Flame Plate Cutting Machine, there is regulation on suggested pressure of cutting gases: Preheating Oxygen in the range of 0.5~ 1 MPa; Cutting Oxygen in the range of 1.0~ 1.2 MPa; Acetylene or Propane around 0.25MPa.
 
 

2. Torch Height Controller and Auto Ignitor in the CNC Flame Plate Cutting Machine:

1) The 3rd and 4th Photos: The controller is installed at top half of cutting torch, and induction ring at bottom, surrounding cutting tip. Auto ignitor is installed alongside the induction ring;
2) Before formal cutting in the CNC Cutting Machine, operator needs to key in parameters of the cutting torch into its controller, and try effectiveness of auto-ignitor.

Category and Technical Parameters of Wuxi JACK CNC Flame Plate Cutting Machine

As mentioned earlier, there are three types of Flame Cutting Machine in Use:

 
1. CNC Flame Plate Cutting Machine;
2. Strip Flame Cutting Machine;
3. Triple Flame Cutting Machine;

 
Over the past 20 years, with development of CNC technology and its cost reduction in machine manufacture, sometimes Strip Flame Cutting Machine and Triple Flame Cutting Machine are combined with CNC Flame Plate Cutting Machine.

Navigation Bar on “The Types of CNC Flame Plate Cutting Machine”

1. CNC Flame Plate Cutting Machine

More >>

Outline on CNC Flame Plate Cutting Machine:

1) CNC Flame Plate Cutting Machine is the main stream product of Flame Cutting Machine; The most important parameter is max. width of steel plate, which determines model of the CNC Cutting Machine: From CG3000, to CG10000. The common seen models are CG4000 and CG5000, and CG6000 CNC Flame Plate Cutting Machine;
2) The more detailed introduction on technical features of CNC Flame Plate Cutting Machine is in the product page of “CNC Cutting Machine”.

 

 

Technical Parameters of CNC Flame Plate Cutting Machine:

  Standard Model of
 CNC Flame Plate Cutting Machine
 CNC CG3000 ~ CG10000
 Valid Cutting Rail Span  3,000 ~ 10,000 mm
  Valid Range of Workpiece Width  80 ~ (2200~ 9200) mm
  Standard Length of Cutting Rail  15000 mm (Can Special Made)
  Max. Length of Steel Plate   13000 mm
  Drive Mode for Gantry Movement   Single Drive for CG3000
/ Others Double Servo Drive
  Flame Cutting Media   Oxygen and Acetylene/
 Propane
 Quantity of CNC Cutting torch  Standard is 1 ~ 2 sets
 Quantity of Strip Cutting Torch   Standard is 9 sets
  Max. Flame Cutting Thickness
 (Single torch straight cutting)
  150 mm
 (Special made for 200 mm)
 Flame Cutting Speed Range  100 ~1000 mm/min.
 Depending on Thickness
 Gantry Idle Running Speed  Fixed 6000 mm/min.
 Cutting Kerf Roughness  Ra 12.5~25
 Finished Cutting Precision  ±0.5mm/1000mm

2. Strip Flame Cutting Machine

More >>

Usage and Put into Use of Strip Flame Cutting Machine:

 

1) Strip Flame Cutting Machine is the early stage product of Flame Cutting Machine, and also the lowest cost. Its purpose is to cut out strip board on a piece of steel plate;
2) In this respect, Strip Flame Cutting Machine has function overlapping with Shear Machine, but available plate thickness for cutting can be much bigger;
3) In one set of Strip Flame Cutting Machine, the quantity of strip cutting torch is determined by customer. The standard configuration is 9 sets;
4) Distance between any two sets of strip torch, which corresponds with width of cut out strip board of that slot, can be adjusted at will by hand. Besides, such interval can be different for all the torches in one set of Strip Flame Cutting Machine. Which means, one time operation in the Strip Flame Cutting Machine can deliver batch of strip boards in varying width;
5) Of all the cutting torches in one set of Strip Flame Cutting Machine, one torch is responsible for horizontal cutting, the remaining for longitudinal cutting;
6) Most majority of Strip Flame Cutting Machine has gantry span of 4000mm. Of course, it can be adjusted on customer demand.

 

 

 

Technical Parameters of Strip Flame Cutting Machine:

  Model of
 Strip Flame Cutting Machine
 CG4000
 Cutting Rail Span  4000 mm
  Effective Cutting Width Range  80 ~ 3200 mm
  Standard Cutting Rail Length  15000 mm
  Max. Cutting Length   13000 mm
 Electric Control Manner   A.C. Relay
  Drive for Gantry Movement   Single Drive (For 5m and
 above rail span should be
 double drive)
 Quantity of Strip Cutting Torches  9 sets
 Min. to Max. Single Cutting Thickness  6 ~ 150 mm
 (Special made for 200mm)
  Min. to Max. Cutting Speed   100 ~ 1000 mm/ min.

3. Triple Flame Cutting Machine

More >>

The Features of Triple Flame Cutting Machine:

1) Triple Flame Cutting Machine is niche product in product family of Flame Cutting Machine, for cutting out welding groove on edges of steel plate;
2) Same as Strip Flame Cutting Machine, the sole purpose Triple Flame Cutting Machine does not need CNC controller and hence servo drive system, reducing manufacturing cost of the machine greatly;
3) Cutting torch in Triple Flame Cutting Machine is more complicated than that of CNC Flame Plate Cutting Machine and Strip Flame Cutting Machine. With switching off lateral two branches, the torch can be used as a single cutting torch;
4) Of course, this also confines application scope of the Triple Flame Cutting Machine. For this reason, nowadays Triple Flame Cutting Machine is often seen integrated with CNC Flame Plate Cutting Machine.

 

 

Technical Parameters of Triple Flame Cutting Machine:

 Models of
 Triple Flame Cutting Machine
 CG3000/ 4000/ 5000
 Flame Cutting Rail Span  3000/ 4000 / 5000 mm
 Valid Max. Cutting Width  2200/ 3200/ 4200 mm
 Flame Cutting Railway Length/ 
 Max. Steel Plate Length
 15,000/ 13,000 mm
 Drive for Gantry Movement  Double Drive
 Min. to Max. Beveling Thickness  16 ~ 80 mm
  Min. to Max. Single Cutting Thickness  6 ~ 150 mm
 (Special made for 200mm)
  Min. to Max. Beveling and Cutting
 Speed
  100 ~ 1000 mm/ min.
 Triple Cutting Torch Quantity   1~3 pcs
 Bevels that can be Made   X/ Y/ K/ V

Application Range and Related Equipment of CNC Flame Plate Cutting Machine

1. CG4000 CNC Flame Plate Cutting Machine is the 1st set equipment applied in any of the Steel Structure Line: H Beam Production Line, and T Beam Production Line, and BOX Beam Production Line, or Port Machinery Facility with Stiffener Plate Element Straightening Machine;
2. Triple Flame Cutting Machine has similar function as Edge Milling Machine;
3. CNC Cutting Machine cut out steel plates into smaller sections, while Plate Butt Joint Welding Machine joint steel plates into larger ones.

Triple Flame Cutting Machine
01

CNC Flame Plate Cutting Machine
02

CNC Cutting Machine
03

Other Series of Products We Own besides CNC Flame Plate Cutting Machine

CNC Flame Plate Cutting Machine Blogs

  • Common Troubleshooting of CNC Plasma Plate Cutting Machine

    CNC Strip Plate Cutting machine is the basic and requisite equipment in nearly all facilities of manufacturing industry involving processing of sheet metal. With technique advancement of Plate Cutting/ Control System/ Driving System, as well as growing demand on cutting precision and consistency, th Read More

  • Use skills of CNC plate flame cutting machine

    Use skills of CNC plate flame cutting machineWhen cutting with a CNC plate flame cutting machine, neutral flame or slight oxidizing fire is typically utilized. During the reducing process, the intensity of the fire needs to be made certain to be modest, and also the pre-heating flame needs to be sel Read More

  • How does the CNC plasma plate cutting machine work?

    The CNC plasma plate cutting machine refers to a workpiece instruction (or program) used to control a machine tool or equipment, and is a new control method given in the digital form, it has the main task of steel plate shape cutting. The following will introduce the CNC plasma plate cutting machine Read More

Home

WUXI AMASS MACHINERY CO., LTD
WUXI JACK TECHNOLOGY CO., LTD
0510-83297829
English Language: 15852755799; 
Chinese Language: 13621515089
No. 2, Ouyang Road, Luoshe Town, Wuxi City, Jiangsu Province, China
CONTACT US
© Wuxi AMASS Machinery Co., Ltd  2021 All Rights Reserved.
备案证书号:苏ICP备13045244号-1