1- 悬臂式气保焊打底焊机Boom type CO2 Back welding machine

A. The Subject of this Page on Wuxi JACK BOX Beam Production Line:

1. This page is for brief review on Wuxi JACK BOX Beam Production Line and involved BOX Beam Production Machine in it, in the way of intuitive graphical overview, covering topics of:

1) Advantages of Wuxi JACK BOX Beam Production Line;
2) Finished workpiece from BOX Beam Production Machine of BOX Beam Production Line;
3) Process technology route of production in BOX Beam Production Line;
4) General layout of BOX Beam Production Line;
5) Main BOX Beam Production Machine and its Usage in BOX Beam Production Line;
2. By checking this web page, customers and anyone who have interest on BOX Beam Production Line can have a plain and quick review on this important type of Steel Structure Production Line, after 5~ 10 minutes of reviewing;
3. This web page is originated from report slides of “Brief Review on Wuxi JACK BOX Beam Production Line”.

 

 

B. The Function and Usage of BOX Beam Steel Structure Production Line:

1. BOX Beam Production Line is a kind of very important Steel Structure Production Line, for producing welding BOX Beam;
2. BOX Beam is a kind of important steel structure component, for building up High Rises, and various large scale heavy duty Steel Structure Construction;

3. Finished welding BOX Beam produced from Wuxi JACK BOX Beam Production Line:(Fig.1)

Fig1 BOX Beam Production Line 微信图片_20221021105446
 

 

 

 

 

C. For Deep Down Exploration on Business and Technical Details of the Three Important Wuxi JACK Steel Structure Production Line, please visit Thematic product pages of:

1. BOX Beam Production Line;
2. H Beam Production Line;
3. T Beam Production Line

 

D. The General Introduction and Technical View on Wuxi JACK BOX Beam Production Line and BOX Beam Production Machine:

Slides 1: The Turn Key Project of Wuxi JACK BOX Beam Production Line Delivered to Customer:

This page of Slides is on general review on advantages of Wuxi JACK BOX Beam Production Line:

 
The photo in Slides was taken from the column boom structure SAW BOX Beam Welding Machine of Wuxi JACK BOX Beam Production Line. As can be seen from the photo:

1. Production Efficiency of the Wuxi JACK BOX Beam Steel Structure Production Line:

1) Layout of Wuxi JACK BOX Beam Production Line delivers production of welding BOX Beam in high efficiency streamline style;
2) The cycle time and TAKT of the entire BOX Beam Steel Structure Production Line can be adjusted flexibly, based on customer demand on throughput;
3) Balance Rate: Under whatever output, balance rate of the BOX Beam Production Line can be maintained at least 90%;
 

2. Operation of the BOX Beam Steel Structure Production Line:

1) The material WIP (Work in process) flow through the entire BOX Beam Production Line is fluent, reducing WIP stock to the minimum level;
2) The flipping and transportation of workpieces among BOX Beam Production Machine of the BOX Beam Production Line, is completed with hydraulic drive automatic moving 180° Overturning Equipment and Steel Conveyor;
 

3. Delivery of Wuxi JACK BOX Beam Production Line to Customers:

1) This is turnkey project for customers;
2) We not only produce all the BOX Beam Production Machine involved, but also design process technology on manufacturing welding BOX Beam, as well as making layout of the BOX Beam Production Line according to customer demand.

Slides 2: The Finished Workpiece Produced from Wuxi JACK BOX Beam Steel Structure Production Line:

1. This page of slides gives design sketch and main specifications of welding BOX Beam produced from BOX Beam Production Line and its BOX Beam Production Machine:

 

1) Cross section of welding BOX Beam is from 300mm x 300mm to 1500mm x 1500mm;
2) Length of welding BOX Beam is from 3m to 12m;
3) Max. weight of single piece of welding BOX Beam can be up to 20 Ton/ piece;
4) Wall thickness of welding BOX Beam is from 16mm to 80mm;


2. So, BOX Beam Production Line is a genuine sense of heavy duty Steel Structure Production Line;


3. Design sketch of the welding BOX Beam in this page of Slides also gives detailed information on distribution, types and dimensions of welding seams on it.

 

Slides 3: The Process Technology Route for Making Welding BOX Beam in Wuxi JACK BOX Beam Production Line:

This page of Slides is for illustration on the Process Technology Main Steps completed in Wuxi JACK BOX Beam Steel Structure Production Line, which can be generalized into 7 major steps of:

 
 

1. The 1st Operation Step of Plate Cutting in BOX Beam Production Line:

This step is completed with CNC Strip Plate Cutting Machine, for cutting out strip plates, being used as raw materials for making welding BOX Beam;
 

2. Baffle Assembly and Tack Welding with GZ12 BOX Beam Production Machine:

This is the first step of assembly, from strip plates to half finished baffle plates assembling unit;
 

3. U Beam BOX Beam Assembly and Tack Welding with UBZ12 BOX Beam Production Machine:

This is the finished step of assembling in BOX Beam Production Line, from baffle plate unit, to U Beam, then to BOX Beam, together with stitched welding;
 

4. CO2 Back Welding of BOX Beam Welding Machine:

This is the first step of welding carried out in BOX Beam Production Line, for performing CO2 back welding on assembled BOX Beam;
 

5. Internal Electroslag Welding of BOX Beam Welding Machine:

1) This is the second step of welding in the BOX Beam Production Line;
2) It is completed by means of consuming wire type, or electrode type electroslag BOX Beam Welding Machine;
3) This step is for welding the internal baffles inside the BOX Beam;
 

6. Finished SAW (Submerged Arc Welding) Welding of BOX Beam Welding Machine:

1) This is the final step in BOX Beam welding, which is implemented by means of the SAW BOX Beam Welding Machine;
2) Workpieces output from this BOX Beam Production Machine can be viewed as rough finished product of BOX Beam Production Line;
 

7. End Face Milling at EOL (End of Line) of BOX Beam Production Machine:

1) This working station is at EOL (End of Line) position of BOX Beam Steel Structure Production Line;
2) The corresponding BOX Beam Production Machine is DX Series Beam End Face Milling Machine.

Slides 4: The General Layout View of Wuxi JACK BOX Beam Production Line:

This page of Slides gives layout sketch of Wuxi JACK BOX Beam Steel Structure Production Line:

 

1. Area of BOX Beam Production Line:
 

1) The workshop floor for installation and laying of BOX Beam Production Line is 3200m2: 133m length by 24m width;
2) The 24m width workshop is divided into two bays, with 3m width foot walk in the middle;

 

2. Arrangement of BOX Beam Production Machine in the BOX Beam Steel Structure Production Line:

1) The 1st set of BOX Beam Production Machine: CNC-CG4000 CNC Strip Plate Cutting Machine is installed individually, followed with UZ12 Baffle Assembly Machine;
2) The remaining 5 types of BOX Beam Production Machine, from assembling to Overturning Equipment to BOX Beam Welding Machine, are deployed in sequence at the other bay of the workshop;


3. The workpiece manufacture and flow through the entire BOX Beam Production Line is fulfilled automatically.

Slides 5: The BOX Beam Production Machine in Wuxi JACK BOX Beam Steel Structure Production Line:

From this page of Slides, all the main BOX Beam Production Machine are pasted in sequence according to working stations arrangement of the BOX Beam Production Line:

 
 

1. The 1st Set of BOX Beam Production Machine: CNC-CG4000 CNC Strip Plate Cutting Machine:

Same as H Beam Production Line, BOX Beam Production Line also starts with steel plate cutting for raw material preparation.

 

2. The 2nd set of BOX Beam Production Machine: GZ12 Baffle Assembly Machine:

1) As shown in the photo of this slides, the GZ12 Baffle Assembly Machine is in essence a kind of semi-automatic operated fitting up and welding fixture;
2) Design sketch and photo of assembled baffles are also pasted in this Slides.

 

Slides 6: The U Beam and BOX Beam Assembly in Wuxi JACK BOX Beam Production Line:

This page of slides is on U Beam BOX Beam Assembly in Wuxi JACK BOX Beam Steel Structure Production Line.

 

3. The 3rd set of BOX Beam Production Machine: UBZ12 U Beam BOX Beam Assembly Machine:

1) With this machine, the 4 pieces of baffles are assembled and tack welded together with 4 pieces of side plates, to make the workpiece first turned into U Beam, then into BOX Beam;

2) The illustration on U Beam BOX Beam assembly steps implemented in BOX Beam Production Line, and finished BOX Beam are pasted in this page of slides.

Slides 7: The CO2 Back Welding and 180° Overturning in Wuxi JACK BOX Beam Steel Structure Production Line:

This page of Slides is on the CO2 Back Welding and logistics unit equipped in BOX Beam Production Line:

 

4. The 4th set of BOX Beam Production Machine: CO2 Back BOX Beam Welding Machine:

1) According to BOX Beam production process technology, after its assembling, the BOX Beam needs to be back welded by means of CO2 gas shielded welding;

2) In this set of CO2 Back BOX Beam Welding Machine, BOX Beam is laid on its sending conveyor, and trolley moves in welding speed, performing CO2 Back welding at the same time.
 

5. The 5th Type of BOX Beam Production Machine: Moving 180° Overturning Equipment:
 

1) Considering the large size and heavy weight of BOX Beam, its flipping and conveying should be completed by means of automatic running hydraulic drive flipping equipment;
2) These logistics units relieve operators of the BOX Beam Production Line from dangerous and toilful job of workpiece turning;
3) Hydraulic 60°/ 90°/ 180° Overturning Equipment, Steel Conveyor, and Chain type Overturning Equipment are applied in all types of Steel Structure Production Line.

Slides 8: The Electroslag BOX Beam Welding Machine in Wuxi JACK BOX Beam Production Line:

This page of Slides is on the electroslag welding in Wuxi JACK BOX Beam Steel Structure Production Line:

 

6. The 6th Set of BOX Beam Production Machine: Electroslag BOX Beam Welding Machine:
 

1) Position: Electroslag welding is the second type of welding operation performed in BOX Beam Production Line, following CO2 back welding, and preceding SAW finished welding;
2) Function: This step is for welding the internal baffles inside the assembled BOX Beam, which is difficult to access directly by means of conventional welding method;
3) Classification: There are two types of electroslag welding in BOX Beam Production Line: The consuming wire type, and electrode type. Of which, currently, the consuming wire type electroslag BOX Beam Welding Machine has wider application;
4) Workpiece: This page of Slides also indicates illustration on explode sketch and completed workpiece from electroslag BOX Beam Welding Machine in the BOX Beam Production Line.

Slides 9: The Finished SAW Welding and End Face Milling in Wuxi JACK BOX Beam Steel Structure Production Line:

This page of slides is on the final 2 types of central BOX Beam Production Machine in the BOX Beam Production Line:

 

 

7. The 7th set of BOX Beam Production Machine: SAW Finished BOX Beam Welding Machine in BOX Beam Production Line:

1) Same as H Beam Production Line, SAW finished welding is 3rd step of welding, also the final one in process technology of BOX Beam Steel Structure Production Line;
2) There are 2 types of structure SAW BOX Beam Welding Machine: Closed frame Gantry moving style, and Open frame Moving Trolley style, for which customers can make choice based on their condition and preference;
3) The photo in this page of Slides presents the LHE model Closed frame Gantry moving style BOX Beam Welding Machine.
 

8. The 8th set of BOX Beam Production Machine: BOX Beam End Face Milling Machine at EOL of BOX Beam Production Line:
 

1) The right photo in this page of Slides is on a set of DX2040 BOX Beam End Face Milling Machine, which is the last one core BOX Beam Production Machine, arranged in BOX Beam Production Line;
2) This kind of equipment is not confined to BOX Beam Production Line use. Instead, it can be applied in all types of Steel Structure Production Line: H Beam Production Line, T Beam Production Line, etc.;
3) Equipped with CNC controller, the CNC control Beam End Face Milling Machine can also be used for polishing any kind of special shape structure members and pipes, etc.
H Beam Production Line
01

CNC Plate Cutting Machine
02

Edge Milling Machine
03

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