1. Welding Rotator carries out circumferential welding on all the workpieces with round shape cross section, or you can call it barrel working parts;
2. Of all the common and uncommon diameters of workpieces: From 250mm to 10000 mm, in thickness of several millimeters to over 80 millimeters… These are all within the applicable scope of Welding Pipe Rotator;
3. Working with Welding Manipulator, not only external circumferential welding, but also internal circumferential welding can be realized on Welding Rotator: As you can find from the above large photo, with the teamwork between the 80Ton loading capacity Welding Roller Bed and LHZ5x5 Welding Manipulator, the tanks with over 2m diameter and above 30mm thickness can be fabricated in large volume.
4) So, in Welding Pipe Rotator, the circumferential welding speed is the linear velocity of its welding turning roller, which is VFD (Variable frequency drive) realized with inverter, and displayed in real time manner on operating pendant of welding roller bed, as shown below:
1) As a mechanical instrument with heavy loading tonnage, safety is always the first factor to be taken in introduction of Welding Pipe Rotator, its welding roller bed, and welding turning roller;
a) The first is security of Welding Rotator working staff and its surrounding working site, no harm to them;
b) The second refers to reliable and durable running of Welding Rotator itself, especially its mechanical body of welding roller bed, and enforcement unit of welding turning roller;
c) The third aspect is fully protection on workpiece parts, preventing it from falling down off the welding roller bed, and bumping onto workshop ground;
a) As you know, working parts of Welding Pipe Rotator have round shape cross section of various lengths;
b) For this reason, in case the revolve of welding turning roller is not dependable;
c) Or braking system of welding turning roller fails;
There may bring along hidden risk of cylindrical parts falling out or rolling out, which may do harm to people and instrument close by the Welding Pipe Rotator, as well as the cylindrical workpieces itself.
1) The Wuxi JACK Welding Rotator has high safety factor for the entire structure of welding roller bed and welding turning roller;
2) There is large margin allowance for the entire structure of Welding Pipe Rotator in mechanical strength and rigidity, which has sufficient loading capacity for its workpiece;
3) The transmission and braking systems in Welding Rotator are two groups that should be stressed on durability and sturdy structure:
The driving and transmission mechanisms of Wuxi JACK Welding Rotator have large turning torque and loading ability, making sure smooth and consistent running of welding roller bed and welding turning roller;
4) Welding turning roller is carefully considered for its material, way of combination, and process technology. For this topic, we discussed it in the page of Welding Rotator.
3. Please check product introduction of Middle Level Loading Capacity HGZ Series Self Adjusting Welding Rotator.
Before making selection on which kind of Welding Pipe Rotator is proper for your choice, first let us review the classification of welding roller bed:
1) Welding Rotator can be grouped into two branches of standard conventional welding roller bed, and special or tailor made welding roller bed;
2) Deep down, the standard conventional Welding Pipe Rotator can further be divided into 3 types of HGZ Self Adjustable welding roller bed; HGK Leadscrew Adjustable Welding Rotator, and HLK Bolt Adjustable welding roller bed. This branch of standard Welding Rotator takes majority condition in application;
3) Besides, there are fairly amount of special or tailor made Welding Rotator, which, by means of introducing designated functions, such as traveling, anti drifting, tilting, integration …into its Welding Roller Bed, to deliver more powerful and or specific focused product of Welding Pipe Rotator for customers;
4) In the pages of Welding Rotator, Conventional Standard Welding Rotator, Special Made Welding Rotator, and Tailor Made Welding Rotator, we introduce all these types of welding roller bed in detail.
1) Unlike large scale equipment such as H Beam Fabrication Machine, which needs certain days for foundation making and installation, the transportation and set up of Welding Rotator, its welding roller bed and welding turning roller is relatively simpler and time saving;
2) However, simple does not equal to neglect. There are definitely several points which need to be considered, for preparation on introduction of Welding Pipe Rotator;
a) Check cleanness condition of welding roller bed and welding turning roller after unpack the Welding Rotator. And clean the whole set of Welding Rotator if necessary;
b) It is strongly suggested to secure the welding roller bed into workshop ground firmly, instead of just putting it on the ground. This can make sure reliable and steady working of entire set Welding Pipe Rotator;
c) Be sure to make sure parallelism of driving and follower welding roller bed. If this is not realized, there will be skidding of workpiece during working of Welding Rotator.
1) Many customers purchase Welding Pipe Rotator to make up for their existing Welding Rotator of different loading capacity and or configuration. So, before using the newly bought welding roller bed, incorporate the welding turning roller into the current system of Welding Rotator, so that to make all the welding roller bed work in unison;
2) Welding turning roller is the critical and core working elements of Welding Pipe Rotator. Whatever its materials and workmanship, customer need to set up strict service plan and enforce the plan carefully. This can guarantee the best performance and the longest service life of Welding Rotator;
3) Every day before official working of the Welding Pipe Rotator, make idle trial run on welding roller bed and welding turning roller first. This is can eliminate hidden risk of damage on workpiece.