1 Pipe Welding Rotator Welding Roller Support 15

Wuxi JACK Pipe Welding Rotator,

the Most Reliable and Durable Operating Welding Roller Support for Clients!

1 Pipe Welding Rotator Welding Roller Support 1- 20130818_104616

2 Pipe Welding Rotator Welding Roller Support 5- IMG_3929

3 Pipe Welding Rotator Welding Roller Support 1- 100_7501

4 Pipe Welding Rotator Welding Roller Support 9- QQ20170405094100

5 Pipe Welding Rotator Welding Roller Support 2- 20130731_133039

6 Pipe Welding Rotator Welding Roller Support 1- 100_7003

7 Pipe Welding Rotator Welding Roller Support 1- IMG_4694

8 Pipe Welding Rotator Welding Roller Support 1- 100_9524

Flexible Use and Wide Application of Pipe Welding Rotator:

1. Circumferential Welding: Welding Roller Bearing of Pipe Welding Roller Support renders powerful start-up and stable torque for turning, leading cylindrical workpieces into CW and CCW 0° ~360° rotation, helping welding torch fulfilling circumferential welding of adjustable working velocity:

Wuxi JACK HLK80 Welding Roller Support and its workpiece: Large tank for fabrication: (Fig.1)

Fig1 Pipe Welding Rotator Welding Roller Support 16

2. Full Range of Applicable Workpieces Specifications for Welding Roller Bearing:

1) Pipe Diameters: From Φ250mm to Φ10,000 mm;
2) Pipe Wall Thickness: From several millimeters to over 80 millimeters;
3) Pipe Length: Designated by customer. It can be catered for with quantity of follower Welding Roller Bearing;
4) Service Life: Wuxi JACK Pipe Welding Rotator promises 20+ years reliable and stable high standard performance;

3. Basic Welding Seams Fulfilled with Pipe Welding Rotator:

Working with LHZ series Welding Manipulator (Welding Column and Boom), Pipe Welding Rotator can accomplish all the 4 fundamental welding seams for pipe fabrication:
1) External circumferential welding;
2) Internal circumferential welding;
3) External longitudinal welding;
4) Internal longitudinal welding;

Wuxi JACK HLK80 hydraulic lifting 80ton loading capacity Welding Roller Bearing work with LHZ55 Welding Manipulator, for large tank production: (Fig.2)

Fig2 Pipe Welding Rotator Welding Roller Support 14

Working Principle and Operating Steps of Pipe Welding Roller Support

Design sketch on Wuxi JACK HLK series bolt adjusting Welding Roller Bearing: (Fig.3)

Fig3 Pipe Welding Rotator Welding Roller Support 2

1. General Structure of Pipe Welding Rotator:

1) Drive and Follower Welding Roller Support: In any set of Pipe Welding Rotator, there is one set of motorized drive Welding Roller Bearing, and one to three sets of follower (Idler) Welding Roller Bearing;
2) The quantity of follower Welding Roller Support depends on the max. length of working parts: The longer the pipe, the more quantity the idler Welding Roller Support should be equipped;

2. Turning Roller in Welding Roller Bearing:

1) There are 2 or 4 pieces of turning roller assembled in symmetry in Welding Roller Support, depending on HGZ Self Adjusting, or HGK Leadscrew Adjusting, or HLK Bolt Adjusting Pipe Welding Rotator:

2) 2~ 4 pieces of turning rollers in one group of Welding Roller Bearing in HGZ self adjusting/ HGK leadscrew adjusting/ HLK bolt adjusting Welding Roller Support: (Fig.4, 5, 6)

Fig4 Pipe Welding Rotator Welding Roller Support 9- IMG_2821

3. General Steps of Pipe Welding Rotator Operation:

1) Workpiece Loading: At the initiation of Pipe Welding Rotator working, cylindrical workpiece is laid on driving and follower Welding Roller Support, making direct contact with turn rollers of Welding Roller Bearing;
2) Start Up Torque: Driven with A.C. motor of driving Welding Roller Support, its Welding Roller Bearing rotates. In sequence, the friction force generated between turn rollers and workpiece leads the workpiece into revolve accordingly;
3) Follower Welding Roller Support: Follower Welding Roller Bearing rotates in turn, led from the revolving workpiece;
4) Adjustable and Shown Welding Speed: In this way, for Pipe Welding Rotator, circumferential welding speed is the linear velocity of its Welding Roller Bearing, which is VFD (Variable frequency drive) controlled with A.C. inverter, and displayed in real time on operating pendant of Welding Roller Support:

Speed control and display in Wuxi JACK Pipe Welding Rotator: (Fig.7)

Fig7 Pipe Welding Rotator Welding Roller Support 8- IMG_9700

5) Outline on our strong points and value of Welding Roller Bearing is illustrated in slides page of “Summary on Wuxi JACK Pipe Welding Rotator”.

Varieties of Wuxi JACK Pipe Welding Rotator (Welding Roller Support)

Working Videos of Wuxi JACK Pipe Welding Rotator (Welding Roller Support)

Technical Strong Points of Wuxi JACK Pipe Welding Roller Support (Welding Roller Bearing)

1. Our Strength: As professional producer on Pipe Welding Rotator with over 20 years experience, Wuxi JACK has set up complete system of process control throughout order to delivery value chain of Pipe Welding Rotator. The full around advantages are embedded in the entire process on delivering Welding Roller Support for customers;
2. The strong points of Wuxi JACK Pipe Welding Rotator are discussed in product pages of Pipe Welding Rotator, from different perspectives. The topic in this page: Put into use of Pipe Welding Rotator;

3. Related Pages on Wuxi JACK Pipe Welding Rotator:

1) Pipe Welding Rotator;
2) Conventional and Standard Pipe Welding Roller Support;
3) Special Made Pipe Welding Roller Bearing;
4) Tailor Made Pipe Welding Roller Bearing.

Safe, Reliable and Cost Saving Operation of Wuxi JACK Pipe Welding Rotator:

1. The Importance of Safety and Reliability for Welding Roller Support Operation:

1) Significance: As mechanical equipment with heavy loading tonnage, safety always takes the first priority in Pipe Welding Rotator;

2) The Three Implications on Security of Pipe Welding Rotator:

a) People First: Working staff and surrounding working site safety of Pipe Welding Rotator, no personnel harm;
b) Dependable Work: Reliable and durable running of Pipe Welding Rotator: Mechanical body of Welding Roller Support, and enforcement unit Welding Roller Bearing;
c) Protection on Workpieces: Preventing working parts from falling down off the Welding Roller Support, and bumping onto workshop ground;

3) Factors Bring on Hidden Risk of Workpiece Dropping Down from Pipe Welding Rotator:

a) Working parts of Welding Pipe Welding Rotator have round cross section;
b) Welding Roller Bearing does not revolve dependably;
c) Braking system of Welding Roller Bearing fails;

2. Measures Taken on Reliable and Safe Operation of Wuxi JACK Welding Roller Support:

Wuxi JACK Pipe Welding Rotator has fully safe guarantee on the entire Welding Roller Support and Welding Roller Bearing:
1) Mechanical Strength: Sufficient margin on mechanical structure strength and rigidity of Welding Pipe Welding Rotator, promising sufficient loading capacity of workpiece onto Welding Roller Bearing;
2) Drive, Transmission, Brake: Motion system determine durability of Pipe Welding Rotator. The drive and transmission mechanisms of Wuxi JACK Pipe Welding Rotator have large turning torque and loading ability, making sure smooth and consistent running of Welding Roller Support and Welding Roller Bearing;
3) Turning Roll Material and Heat Treatment: Welding Roller Bearing is carefully considered for its material, way of combination, and process technology: Rubber/ Polyurethane/ Metal steel with strict heat treatment.

3. Long Service Life and Convenient Operation on Wuxi JACK Pipe Welding Rotator:

1) Dual Managing Tools: Hand held panel and foot pedal switch help operator controlling and monitoring on operation of Welding Roller Support at any preferred position;
2) Flexible Location and Relocation: Pipe Welding Rotator can be put into place or moved to anywhere of workshop without additional preparation on foundation;
3) Low Running Cost and Easy Maintenance: Low electricity consumption; No consumables on daily running of Welding Roller Bearing; Simple maintenance steps;
4) Long Service Life: Operate and maintained properly, Wuxi JACK Pipe Welding Rotator can give customers with over 20+ years reliable and durable service.

Selection Guide on Pipe Welding Rotator (Welding Roller Support)

A. Classification on Pipe Welding Roller Support (Welding Roller Bearing):

Before making selection on proper structure of Pipe Welding Rotator for your choice, let us review general category of Welding Roller Support first:

1. General Design Perspective on Pipe Welding Rotator:

1) Conventional standard Welding Roller Bearing --- HGZ self-adjusting / HLK bolt adjusting/ HGK leadscrew adjusting series;
2) Special tailor design Welding Roller Bearing --- Anti-drifting/ Integrated HGZ with HLK....;

2. 3 General Structures of Conventional Welding Roller Support:

Deep down, based on way of turning rollers span management, the standard conventional Pipe Welding Rotator can further be divided into:
1) HGZ series Self Adjustable Welding Roller Support: The center distance between turning rollers accommodate automatically (Swing) after being laden with workpiece pipes onto Welding Roller Bearing;
2) HGK series Leadscrew Adjustable Pipe Welding Rotator: The span of turning rollers is adjusted based on diameter and tonnage of workpiece pipes, by means of turning leadscrew of the Welding Roller Support ahead of time;
3) HLK series Bolt Adjustable Welding Roller Support: The span of turning rollers is adjusted based on diameter and tonnage of workpiece pipes, by means of adjusting securing bolts fitting position of the Welding Roller Support ahead of time;
These conventional standard Welding Roller Support takes majority percentage in application of Pipe Welding Rotator;

3. Special Tailor Design Pipe Welding Rotator:

Introduce special personalized functions to Welding Roller Support, such as:
1) Motor drive moving capability Welding Roller Support;
2) Anti-drifting Pipe Welding Rotator;
3) Tilting function Welding Roller Support;
4) Integrated structure of self-adjusting with bolt adjusting Welding Roller Support, to get wider range of applicable workpiece diameter and tonnage;
In this way, special made Welding Roller Support deliver more powerful and specific focused product of Pipe Welding Rotator for customers.

B. Factors Affecting on Selecting Proper Structure of Pipe Welding Rotator:

Below are 5 critical factors of making choice on appropriate specifications of Welding Roller Support:

1. Max. Tonnage of Working Parts Pipe Applicable on Welding Roller Bearing:

1) Implication: This determines the max. loading capacity of Welding Roller Support;
2) For Example: HGZ80 refers to the maximum loading capability of 80ton Welding Roller Bearing in the HGZ80 Self Adjustable Pipe Welding Rotator;

2. Diameter Scope of Workpieces Applicable on Welding Roller Support:

1) Implication: This indicates on the smallest and largest diameter of workpiece that can be held on Welding Roller Bearing of Pipe Welding Rotator for smooth revolve;
2) For example, after referring to parameter table listed below, we get to know that the largest diameter of pipes for HGZ80 Self adjustable Pipe Welding Rotator is Φ1720mm;

3. Applicable Pipe Length Applicable for Pipe Welding Roller Support:

1) Implication: This determines quantity of idler Welding Roller Support in one set of Pipe Welding Rotator: The longer the pipe, the more sets of idler Welding Roller Support should be equipped;

2) Main Specification: Usually, the Configuration of Pipe Welding Rotator:

a) One set of driving Welding Roller Support;
b) One set of idler Welding Roller Support;
Can fulfil welding on pipes with length up to 10+ meter, which meet the majority demand of application on Pipe Welding Rotator;

4. Pipe Wall Thickness Range Applicable on Welding Roller Support:

This determines which kind of Pipe Welding Rotator is applicable for use:
1) HGZ series self adjustable Welding Roller Support;
2) HGK series Leadscrew adjustable Pipe Welding Rotator;
3) HLK series Bolt adjustable Welding Roller Support;

5. Finished Welding Seams of Pipes to be Fabricated from Pipe Welding Rotator:

1) SAW – Submerged arc welding for thick wall carbon steel pipe;
2) GMAW - Gas shielded welding for thinner wall carbon steel pipe;
3) TIG – Tungsten inert gas for thinner wall non-ferrous material pipe;
4) And other process technology: Painting/ Assembly/ Testing;
6. Special Demand from Customer: This is can be met by special design and produced Pipe Welding Rotator.

C. Applicable Pipe Specification for Different Category Pipe Welding Rotator:

In practical business, we discuss with customers in detail on your specific demand. Below is general guideline:

1. HGZ Series Self Adjusting Pipe Welding Roller Support:

1) Pipe Wall Thickness: Its Welding Roller Bearing is applicable on being fabricated on thin wall cylindrical working parts. Here thin thickness refers to 12mm and less;
2) Pipe Diameter is constant, or have little variation;
3) Pipe Weight: The suitable pipes of Welding Roller Bearing are from light duty to medium duty: Up to Φ3,000mm diameter, 250 ton tonnage;

2. HGK Series Leadscrew Adjusting Pipe Welding Roller Support:

1) Pipe Diameter: Its Welding Roller Bearing is applicable for being fabricated on pipes with always changing diameter, and available on small volume of each diameter;
2) Pipe Weight: The fitting workpiece of its Welding Roller Bearing is basically light duty: Up to 60 ton under standard models Pipe Welding Rotator;

3. HLK Series Bolt Adjusting Pipe Welding Roller Support:

1) Pipe Wall Thickness: Its Welding Roller Bearing is applicable on being fabricated on thick thickness pipes: From 20mm to 80mm, all available for Welding Roller Bearing;
2) Pipe diameters should be confined to several grades only, but can be in large volume under each grade of diameter;
3) Pipe Weight: The scope on fitting pipe of Welding Roller Bearing is the most extensive: From light duty 2 ton, to heavy duty 1000 ton in conventional Pipe Welding Rotator; And 2000 ton in special made Pipe Welding Rotator.

1. Technical Parameters of HGZ Models Self Adjustable Pipe Welding Rotator:

Note: Specification for special Welding Roller Support and Welding Roller Bearing is available.

HGZ Self Adjust Pipe Welding Rotator Welding Roller Support

2. Technical Parameters of HGK Models Leadscrew Adjustable Pipe Welding Rotator:

Note: Specification for special Welding Roller Support and Welding Roller Bearing is available.

HGK Leadscrew Adjust Pipe Welding Rotator Welding Roller Support

3. Technical Parameters of HLK Models Bolt Adjustable Welding Pipe Welding Rotator:

Note: Specification for special Welding Roller Support and Welding Roller Bearing is available.

HLK Bolt Adjust Pipe Welding Rotator Welding Roller Support

Application of Pipe Welding Rotator (Welding Roller Support)

1. Applied Industry: The industries see the most extensive and largest volume of Pipe Welding Rotator are: Wind Tower/ Oil Derrick and Tank/ Boiler/ Petro Chemical / Oil and Gas/ Marine Engineering, etc.;
2. Application Form: Pipe Welding Rotator usually work with Welding Column and Boom (Welding Manipulator), to render working mechanism of welding torch onto Welding Roller Support, and carry out circumferential welding and longitudinal welding on internal and external of pipes. This constitutes the basic style of Welding Center;

3. Related Equipment of Welding Roller Support:

1) Preceding Station: The supplementary equipment for Pipe Welding Rotator are Edge Milling Machine and Plate Butt Joint Welding Machine, for delivering large size steel plate with welding grooves, before bending and fabricating the steel plates into pipes;
2) Subsequent Station: Most of the times, after circumferential and longitudinal welding on the pipes produced from Pipe Welding Rotator, Beam End Face Milling Machine is used for polishing end face of pipes for following on process;
3) Reverse Station: The equipment with reverse process technology of Pipe Welding Rotator is CNC Pipe Cutting Machine, which cut off pipes into shorter segments and or with through cut holes in the pipes.

Put into Work of Pipe Welding Rotator (Welding Roller Bearing)

A. Installing Wuxi JACK Pipe Welding Rotator at Customer Site:

1. Easy and Flexible Transport and Fixation: Unlike large equipment such as H Beam Fabrication Machine, which involves 10+ days of foundation prepare and installation, the transportation and set up of Pipe Welding Rotator, its Welding Roller Support and Welding Roller Bearing is relatively simple and time saving;
2. Carefulness Involved: Meanwhile, simplicity does not necessarily mean carelessness. There are definitely several points which should be taken care, for guaranteeing on long term consistent operation of Pipe Welding Rotator;

3. Matters for Attention on Operating On Pipe Welding Roller Support:

1) Maintain Sanitary Condition: Check cleanness condition of turning rollers, Welding Roller Support and Welding Roller Bearing after unpack the Pipe Welding Rotator. And clean the entire set of Pipe Welding Rotator if necessary;
2) Equipment Fixation: It is strongly recommend to secure the Welding Roller Support into workshop ground firmly before use, instead of just putting it on the ground without additional secure. This can make sure reliable and steady performance of the entire set of Pipe Welding Rotator;
3) Parallelism Adjustment: Be sure to make adjustment on parallelism of driving and follower Welding Roller Support. If this is not enforced, there will be skidding of workpiece during operation of Pipe Welding Rotator.

B. Daily Operation and Service on Pipe Welding Rotator:

1. Teamwork Unison: Many customers purchase Pipe Welding Rotator to make up for their existing Pipe Welding Rotator of different loading capacity and or configuration Welding Roller Support. So, before operating on the newly purchased Welding Roller Support, incorporate the newly acquired Welding Roller Bearing into the current system of Pipe Welding Rotator, so that to make all the Welding Roller Support work in unison;
2. Turning Rollers of Welding Roller Bearing is the critical and core working elements of Pipe Welding Rotator. Whatever its materials, workmanship and loading tonnage, customer should set up strict service plan and enforce the TPM (Total Preventive Maintenance) plan carefully. This can guarantee the best performance and the longest life and best level service of Pipe Welding Rotator;
3. Start Up Process: Every day before official work of the Pipe Welding Rotator, implement idle trial run on Welding Roller Support and Welding Roller Bearing first. This can eliminate hidden risk of damage on equipment and workpiece.

Wuxi JACK Pipe Welding Rotator, there is always one fitting for you!

Other series of Products We Own besides Pipe Welding Rotator

MP20 Automatic Plate Butt Joining Machine with Triple Cutting

DX1520 H Beam End Face Milling Machine for Steel Structure

General Purpose Automatic Lengthwise ASM63 Angle Steel Straightening Machine

7-Axis 3000/12 Flame And Plasma Large Scale CNC Pipe Cutting Machine

Pipe Welding Rotator Blogs

Distinguish Wuxi JACK Welding Roller Rotator with Advanced Technical Design
General View on Welding Turning Roller; Structure and Usage of Hydraulic Welding Roller Rotator; “High End” Product: Anti-Drifting Welding Roller Rotator; Design on Some Special Welding Roller Bed; Summary on Wuxi JACK Welding Roller Rotator Read More
How To Operate The Welding Rotator?
 What is Pipe Welding Rotator and its Function/ Classification;  Working Principle of Welding Rotating Turning Roller;  Operation Merits of Welding Rotating Roller Table;  Maintenance on the Pipe Welding Roller Rotator;  Summary on Product Family of Pipe Welding Turning Rotator Read More
One Page Summary On Welding Rotator: Variety And Use
Usage and Application Classification and Main Specifications Function Views Technical Performance Read More