Advanced Configuration Edge Milling Machine from Wuxi JACK, Seeking the Most Appropriate Proposal for Customer!

1. Why We Talk about Advanced Configuration Edge Milling Machine?

1) In the product pages of “Edge Milling Machine”, “General Purpose Edge Milling Machine” and “Double Heads Edge Milling Machine”, we talk about the usage and application of the XBJ/ SXBJ/ FXBJ series Edge Milling Machine (Plate Beveling Machine), together with its technical aspects: Structure, working principle, specification, as well as the strong points of Wuxi JACK Edge Milling Machine. These can meet the basic and most majority of customer demand in practical use. 

Please check below photo on finished beveled steel plate delivered from Wuxi JACK Plate Edge Milling Machine: 

2) Meanwhile, as a kind of machining equipment with widespread application across industries, together with high precision tolerance of finished effect, which processes working parts with metal plates of large sizes and heavy weight, in daily operation of the Plate Edge Milling Machine, especially middle and large models, such as SXBJ-9/SXBJ12/ SXBJ15/SXBJ18 Plate Beveling machine, to have safe, efficient, and high standing running of the equipment, there exist many personalized requirements from customers varying from case to case, which entail tailor made solutions of Plate Beveling machine. This calls for introduction on advanced configuration Edge Milling Machine.

2. The Main Contents of Advanced Configuration Edge Milling Machine:

In manufacturing industries, the four critical control points are P (People), Q (Quality), V (Velocity), and C (Cost). Correspondingly, the advanced configurations of Edge Milling Machine mainly cover these aspects for customer demand. For example:

1) Safe and Reliable Loading in and out of Cumbersome Steel Plates in Advanced Configuration Edge Milling Machine: 

a) This is the exclusive configuration of Wuxi JACK Edge Milling Machine. In conventional Plate Beveling machine, the loading in the steel plates into position of working table and its taken out is made by hand: Operator push in and pull out the as heavy as dozens of tons steel plates with sharp angles in manual work, which is dangerous and time consuming for operation of the Edge Milling Machine;
b) As you can observe from the above photo, in Wuxi JACK product, with this oil cylinder acting raw material handling system, operator just need to control remote pendant of the working unit, and the remaining jobs of steel plates feeding in and coming out of Edge Milling Machine working table will be taken care automatically by the working cell;

2) Instantaneous, Intuitive and Accurate Management of Facer Blade Tilting Angle in Advanced Configuration Edge Milling Machine: 

a) In operation of Plate Beveling machine, the tiled angle of milling head determines the accuracy of finished chamfer, which is one of the most critical process parameters of the Plate Beveling Machine;

b) In conventional Edge Milling Machine, this job is also completed by manual job: Operator turn the milling head by hand, and check it with the angle ruler at the same time. This not only takes fairly long cycle time of the Edge Milling Machine, but also can not get 100% accurate swing angle of milling head for beveling job in the Edge Milling Machine (Plate Beveling Machine);
c) As you can find from the above photo, now, with the HMI (Human Machine Interface) embedded into the door of control board, operator just key in the required tilting angle, the milling head of the Advanced Configuration Edge Milling Machine will be revolved to the set angle automatically under motor drive. This brings along labor saving and the highest degree of precision control in running of the Edge Milling Machine;

3) For quick understanding, please check slides “Advantages of Wuxi JACK Edge Milling Machine”.

Want to check the Working Cells of Wuxi JACK Edge Milling Machine from Order to Delivery Value Chain? Please check the lefthand scrolling photos

1. How does Wuxi JACK develop Advanced Configuration Edge Milling Machine?

1) In a nutshell, at Wuxi JACK, advanced configuration Edge Milling Machine (Plate Beveling Machine) is the fruit of Continuous Improvement. Over the years, based on rich accumulation of application cases, Wuxi JACK keeps on developing the most fitting solution of Edge Milling Machine for customers across industries worldwide with the time going;
2) By means of closely communication with customers, Wuxi JACK always focus on the “latest paint point” of customer, and update our Advanced Configuration Edge Milling Machine in the light of that.

2. The Features of Wuxi JACK developed Advanced Configuration Edge Milling Machine:

1) Wide Variety of Detailed Configuration in Edge Milling Machine:

This involves raw material handling, process control and monitor, on site layout, catering for specialty of working parts to be edge milled… In all, every step in the application of Edge Milling Machine from customer perspective;

2) User Friendly Operation of Edge Milling Machine:

Operator can manage the Edge Milling Machine in the best degree of security and convenience;

3) Making Sure Best Quality delivered from Edge Milling Machine:

By means of series of start of the art technique and hardware, the Wuxi JACK Edge Milling Machine promises output of top quality workpiece in consistent manner;

4) Help Customer Realizing Lean Production with Edge Milling Machine:

On the basis of attaining primary target of Edge Milling Machine operation, which is machining edges of steel plates into various chamfers, the development of the Wuxi JACK Edge Milling Machine echoes evolvement trend of standardization, automation, persistent controllable quality, reasonable cost, and high efficiency.

1. Function of SXBJ series Double Heads Edge Milling Machine:

1) Compared with single head equipment, the most salient advantage of SXBJ series double heads Edge Milling Machine is it can perform upper and lower bevels on steel plate at the same time;
2) The range of beveling stroke in SXBJ series double heads Plate Edge Milling Machine is from 3000mm to 18000mm;
3) The common seen models are SXBJ-3, SXBJ-6, SXBJ-9, SXBJ-12, SXBJ-15, SXBJ-16 and SXBJ-18 double heads Edge Milling Machine.

2. Technical Specifications of SXBJ series Double Heads Plate Edge Milling Machine:

1. Definition on Four Head Heavy Duty Edge Milling Machine:

1) The FXBJ series Four heads Edge Milling Machine (Plate Beveling Machine) has four sets of milling head in a set of equipment. It is a kind of heavy duty Advanced Configuration Edge Milling Machine in real sense;
2) There are respectively 2 sets of 11kW milling heads installed at both sides of Edge Milling Machine working table, totally 4 pieces, for making top and bottom beveling at both sides of steel plate respectively. In this way, the complicated job of both sides edge chamfering on large size heavy weight metal plate can be finished in the highest productivity in the Advanced Configuration Edge Milling Machine;
3) The structure of FXBJ series Edge Milling Machine (Plate Beveling Machine) is different from XBJ series and SXBJ series: Considering the security and convenience in handling of super large workpieces into and out of the large size heavy duty plate Edge Milling Machine, the top gantry of the Advanced Configuration Edge Milling Machine is hung on both sides of solid racks, and movable with motor drive, for the ease of loading and unloading of large cumbersome workpiece;
4) The common seen valid workpiece length for Four Head Edge Milling Machine is from 21m to 23m. The corresponding models are from FXBJ-21 to FXBJ-23.

2 Technical Parameters of Four Head Edge Milling Machine:

1. Benefitting from the advanced configurations introduced above, the powerful Wuxi JACK Edge Milling Machine can be applied in wide variety of application sites with special requirement, especially large scale projects. For example, Sea Crossing Bridge, Bay Bridge, Offshore Drilling Platform, Nuclear Power Plant, etc.

2. The directly connected equipment with advanced configuration Edge Milling Machine is MP series Plate Butt Joint Welding Machine, for producing large size steel plates applied in big dimension production;
3. The longest length for beveling in XBJ series Plate Edge Milling Machine is from 18m up to 23m. For longer metal plates, another more complicated and higher manufacturing cost product: Plate traveling style heavy duty Edge Milling Machine can be selected;
4. The indirect related equipment with Edge Milling Machine (Plate Beveling Machine) are Beam End Face Milling Machine, Edge Rounding Machine, Automatic Girder Longitudinal Welding Machine for BOX Beam which are usually deployed at the working station later in the process map;
5. The streamline use tandem working Edge Milling Machine can be applied in H Beam Production Line, T Beam Production Line, BOX Beam Production Line, Shipbuilding Production Line together with Stiffener Plate Element Straightening Machine, Welding Manipulator for pipe production purpose, etc.