1 Sheet Metal Steel Plate Edge Milling Machine 18

Wuxi JACK Advanced Configuration Sheet Metal Edge Milling Machine, 

Providing Exceeding Functions on Plate Beveling for Customers!

Welding Chamfers Milled with Advanced Configuration Milling Edges Machine

Advanced configuration widens application range/ improves quality/ raises productivity/ simplifies operation of Steel Plate Milling Machine, delivering various types/ angles chamfers on edges of sheet metal;
Types of Chamfers: Straight edge/ V/ K/ X/ U.... On top/ straight/ bottom edges of sheet metal, in the angle scope of: 0° ~ 45°~ 60° ~ 90°/ -45° ~ 0°...
 

Milling Edges Machine Cuts Out Welding Chamfers with Design Sketch Examples of:

30° V chamfer on up edge
30° X chamfer on up/ straight/ bottom edges
50° K chamfer on up/ straight/ bottom edges
R8 U Chamfer with special face blade
Finished Straight Edge Milling
45° Up Edge Chamfer
40° Up Edge Chamfer
30° Up Edge Chamfer with U bevel

Advanced Functions Units Equipped with Wuxi JACK Sheet Metal Edge Milling Machine:

These advanced functions units are features of Wuxi JACK produced equipment, the only Chinese company with real capability/ rich experience and mature technology on delivering Milling Edges Machine with these personalized high end services:
9.3kW /11kW high power milling head with proximity switch and Ammeter
HMI (Human machine interface) for controlling and displaying on milling angle
Hydraulic cylinder drive steel plate loading and unloading brackets
Heavy duty ball bearing precise linear guiderail for guiding milling head movement
Automatic lubrication on milling head of Milling Edges Machine
Four milling heads configured at both sides of worktable in heavy duty Steel Plate Milling Machine
Automatic hydraulic drive steel plate pushing, positioning and clamping Jacks
Motor and stroke counter of feeding milling head for adjustment on milling cutting depth

Different Models of Wuxi JACK Advanced Configuration Steel Plate Milling Machine Works at Customer Facility

SXBJ-4 Double Heads with HMI (Human machine interface) Milling Angle Control
Tandem Runing SXBJ-4 for One Pass Complicated Chamfering on Both Ends of Sheet Metal
SXBJ-6 with -45° ~ 90° Special Angle Range Milling Edges Machine
SXBJ-12 Exported to Southeast Asia Both Sides of Worktable Milling Special Design
GFXBJ-18 Special Design Four Milling Heads Installation at Both Sides of Worktable
SXBJ-125 Exported to Russia Long Stroke Steel Plate Milling Machine with -45° ~ 90° Milling Angle
SXBJ-12 Exported to Russia Advanced Configuration Milling Edges Machine with Hydraulic Drive Workpiece Handling System
GFXBJ-21 Five Milling Heads Configuration Heavy duty 200mm Thickness Plate Milling Edges Machine
GFXBJ-23 Five Milling Heads Configuration Large Sheet Metal Edge Milling Machine for Bay Bridge Construction
SXBJ-16 Long Stroke Double Heads for Shipbuilding
SXBJ-12 Outdoor Running Worktable Both Sides Simultaneously Milling
FXBJ-21 Four Milling Heads Configuration Worktable Both Sides Milling for Shipbuilding

Major Technical Specifications of Wuxi JACK Conventional and Advanced Configuration Sheet Metal Edge Milling Machine

Below table is for customer quick check on primary parameters of our assorted XBJ series sheet metal steel plate Milling Edges Machine. More detailed introduction on each category is at ending segment of this page.

Working Videos of Wuxi JACK Advanced Configuration Sheet Metal Steel Plate Milling Edges Machine

Note: Related pages on videos presentation and product introduction on:

1. Sheet Metal Edge Milling Machine;
2. General Purpose Steel Plate Milling Machine;
3. Double Heads Long Stroke Milling Edges Machine;
4. Working Videos of Advanced Configuration Sheet Metal Edge Milling Machine;
5. Working Videos of Sheet Metal Steel Plate Milling Machine;
6. Running Videos of General Purpose Milling Edges Machine;
7. Operating Videos of Double Head Steel Plate Milling Machine;
8. Videos of Wuxi JACK Standard and Special Made Milling Edges Machine

Lists of Cutting Edge Functions of Wuxi JACK Advanced Configuration Sheet Metal Steel Plate Milling Machine

Here we pick up six of typical advanced configured functions in Wuxi JACK Milling Edges Machine, which only can be found in our featured machines, among all products produced from Chinese suppliers:
1. What is Advantage of Hydraulic Drive Oil Cylinder Drive Steel Plate Loading and Unloading System for Wuxi JACK Milling Edges Machine?
A: This automatic running working group can relieve operator from the dangerous and time consuming job of material (Steel plate) handling into and out of machine; Raises chamfering productivity and automation.
2. What is Benefit of Process Control Managed with HMI for Running of Sheet Metal Edge Milling Machine?
A: This advanced function can help edge milling operation achieving the best degree of precision and efficiency on chamfering angle, which is finished bevel on edges of sheet metal, the most important process control parameter of machine.
3. What is Value of Both Sides Simultaneous Milling on Long Narrow Plate in Steel Plate Milling Machine?
A: For conventional Milling Edges Machine, its two sets of milling head are installed at the same side of working table. Comparatively, this special design structure model has its two sets of milling head carriages installed at both sides of machine work table. Such structure is especially suitable for edge milling both sides of strip plate at the same time, which double chamfering efficiency of the machine.
4. What is and Application of Production Line Use Tandem Working Milling Edges Machine?
A: This is machine complex composed of 2 sets of double heads Milling Edges Machine, which are deployed in a row along material flow of production line. The 2 machines have tasks of milling on both ends (Front and rear) of sheet metal with its going through the tandem machines. Such kind of machine complex is dedicatedly designed for streamline use, which has advantages of meeting TAKT of production line and fluent flow. It can be widely used in various automatic production line, a truly kind of highly efficient and flexible Milling Edges Machine group.
5. What is and Merit of Longer Stroke Wall Board Structure Sheet Metal Edge Milling Machine?
1) This type of machine has semi-closed structure: Both ends of its working table are 90° wall boards, instead of 180° extended open frame;
2) Such structure can acquire 2~ 3m longer actual valid edge beveling stroke, than nominated specification of the machine;
3) For example, for model of XBJ-9 wall board Milling Edges Machine, the actual longest available horizontal edge milling stroke is 12m. This can help customers processing on wider range of sheet metal plate sizes.
6. What is Significance of Pressing Move style Heavy duty Large Steel Plate Milling Machine?
A: There are 4 sets of 11kW milling head and 1 set of 7.5kW milling head equipped into one set of the large machine. The mechanical main frame of the machine also has much larger dimensions and complicated structure than conventional models Milling Edges Machine. Such “high end” jumbo sophisticated machine can process on super large steel plate which can not be processed with ordinary models, which are necessary working parts for big projects: Up to 100mm thickness, 23m length, and 70+ ton weight.

Technical Superiority of Wuxi JACK Advanced Configuration Sheet Metal Edge Milling Machine

1. As the Chinese leading supplier on Steel Plate Milling Machine in the industry and market, Wuxi JACK has set up a mature and complete system on process control of the machine with competitive edge, after decades of years accumulation;

2. Exclusively Owned Technical Superiorities of Our Steel Plate Milling Edges Machine:

1) Conventional and wider range of milling angle, of special specifications;
2) Milling angle precise and intuitive management: By means of Wuxi JACK exclusively configured HMI (Human machine interface) and touch screen into electric control system;
3) Steel plate handling: Wuxi JACK exclusively equipped automatic hydraulic drive brackets groups;
4) Milling head guidance for guaranteeing on edge milling quality: Heavy duty precise linear guiderails of double level installation;
5) Integral annealed high strength mechanical base bed of long stroke Milling Edges Machine, serving as corner stone of stable and uniform edge milling performance;
6) Powerful milling head with spindle revolutionary multi-speed management, promising deep cut gloss kerf edge milling flexible for different thickness of sheet metal...


 

High Precision Top and Bottom Edge Chamfering in Wuxi JACK Advanced Configuration Sheet Steel Plate Milling Machine

How to accomplish highly accurate top and bottom edges milling in working of Milling Edges Machine?

The powerful milling head in Wuxi JACK Milling Edges Machine can deliver straight/ top and bottom edges chamfering in the best degree of quality with the highest productivity. Here are some examples on measures taken on our milling head:
1) As shown in the above 1st photo, with the installation of photoelectric proximity switch, tilting angle of milling head during its swinging can be detected and feedback all the while to electric control system of machine, so that commanding center of electric control system will never loss control on this critical step;
2) As shown in the above 2nd photo. There is Ammeter installed on the milling head. This is also the unique configuration of Wuxi JACK advanced configuration Milling Edges Machine. As you know, current of milling head has direct proportion to cutting depth and volume during its edge milling process, and hence the finished effect of welding chamfer, as well as working efficiency of machine;
3) As shown in the above 3rd photo, there is not only software digital display, but also hardware angular ruler fit on the lateral side of milling head. This gives double assurance on accurate tilting angle control of milling head, which is the core step in edge milling running of the Steel Plate Milling Machine;
4) The above 4th photo shows hard stop of the milling head. There are much more details involved. For this information that maybe of interesting to you, please check the product of Workpiece Automatic Loading Two Heads SXBJ-125 Advanced Configuration Milling Edges Machine.

Functional Elements in Wuxi JACK Advanced Configuration Sheet Steel Plate Milling Machine

The Finished Beveling made by Wuxi JACK Edge Milling Machine

1 Sheet Metal Steel Plate Edge Milling Machine 138
2 Sheet Metal Steel Plate Edge Milling Machine 56-11
3 Sheet Metal Steel Plate Edge Milling Machine 9
4 Sheet Metal Steel Plate Edge Milling Machine 91
5 Sheet Metal Steel Plate Edge Milling Machine 106
6 Sheet Metal Steel Plate Edge Milling Machine 86
7 Sheet Metal Steel Plate Edge Milling Machine 109
8 Sheet Metal Steel Plate Edge Milling Machine 99
Superior quality bottom edge milling in Wuxi JACK advanced configuration Milling Edges Machine:

Importance of Advanced Configuration Sheet Metal Steel Plate Milling Edges Machine

1. Conventional configuration models Milling Edges Machine meet the basic and most majority of customer demand on sheet metal plate chamfering in practical use:
The excellent quality finished beveled steel plate delivered from Wuxi JACK Steel Plate Milling Machine: (Fig.1)
Fig1 Sheet Metal Steel Plate Edge Milling Machine 103

2. Why Customers Need Advanced Configuration Milling Edges Machine?

1) Meanwhile, as a kind of universal applied 1st operation sheet metal machining equipment with widespread application across industries,
2) Together with requirement on high precision tolerance of finished effect on plate chamfering,
3) Which processes working parts with metal plates of large sizes and heavy weight,
In daily operation of the Sheet Metal Edge Milling Machine, especially for those middle and large models, such as SXBJ-9/SXBJ12/ SXBJ15/SXBJ18, to have safe/ efficient, and top grade level running of the equipment,
1) There exist many personalized requirements from customers varying from case to case,
2) Which entail tailor made solutions of Steel Plate Milling Machine;
This calls for our development on advanced configuration Milling Edges Machine.

 

3. The Main Contents of Advanced Configuration Sheet Metal Edge Milling Machine:

In manufacturing industries, the four critical control points on product manufacture:
1) P (People) --- Safety and comfort;
2) Q (Quality);
3) V (Velocity);
4) C (Cost);
Correspondingly, the advanced configurations of Milling Edges Machine mainly cover these aspects for customer demand. For example:

1) Safe and reliable loading cumbersome steel plates in and out of Sheet Metal Edge Milling Machine: (Fig.2)

Fig2 Sheet Metal Steel Plate Edge Milling Machine 94
a) This is the exclusive configuration of Wuxi JACK Milling Edges Machine. In conventional models machines, the sending in/ positioning/ sending out of steel plates into working table and its taking out is operated by operators hands: Operators push in and pull out dozens of tons heavy sharp angles steel plates with manual work, which is dangerous and time consuming for operation;
b) As you can observe from the above photo, in Wuxi JACK advanced configuration Steel Plate Milling Machine, with this automatic running oil cylinder drive raw material sheet metal handling system, operators just need to control remote pendant of the hydraulic working unit, and the remaining jobs of steel plates feeding in and coming out of machine working table, will be taken care automatically and smoothly in high efficiency;

 

2) Instantaneous, Intuitive and Accurate Management on Facer Blade Tilting Angle in Wuxi JACK Advanced Configuration Sheet Plate Milling Edges Machine: (Fig.3)

Fig3 Sheet Metal Steel Plate Edge Milling Machine 89
a) Significance: In the period of edge milling operation, tilt angle of milling head determines the accuracy of finished chamfer angle, which is one of the most critical process parameters of the machine operation;
b) In conventional models Milling Edges Machine, milling head tilting job is also completed by manual work: Operator turn the milling head by hand, and check it with the metallic angle ruler at the same time. This not only takes fairly long cycle time of the machine operation, but also can not get 100% accurate swing angle of milling head for completing on assistant beveling job;
c) In Advanced Configuration Milling Edges Machine, as you can find from the above photo, now, with the HMI (Human Machine Interface) equipped into door of electric control board, operator just key in target tilting angle, then milling head will be revolved to the set angular position automatically under motor drive. This brings along labor saving and the highest degree of precision control for edge milling operation;
3) For quick understanding on superiority of our products, please check slides page “Advantages of Wuxi JACK Sheet Metal Edge Milling Machine”.

Categories of Wuxi JACK Sheet Metal Edge Milling Machine

Generally speaking, based on structure/ configuration, and quantity of milling heads in the product, XBJ series Steel Plate Milling Machine can be divided into major three groups of:
1) XBJ series single head models;
2) SXBJ series double heads models;
3) Sophisticated FXBJ and GFXBJ series four to five heads models;


Advanced configurations Milling Edges Machine refers to series of the above introduced advanced function units to be equipped with each of the above 3 types of machine.
 

1. XBJ Series Single Head Sheet Metal Edge Milling Machine:

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1) Usage: Single head models are for performing straight and top edges chamfering on edges of sheet metal steel plate;
2) The suitable workpieces of single head model machine are short to medium length of sheet metal steel plate. The recommended longest length of edge milling stroke is 9000mm. In extreme conditions, the longest model is XBJ-12 (Which means, 12m length of edge milling stroke) Milling Edges Machine;
3) The conventional models are XBJ-3/ XBJ-6/ XBJ-4/ XBJ-5/ XBJ-7/ XBJ-8/ XBJ-9/ XBJ-10, and special made models of XBJ-15, XBJ-16, XBJ-18 models.

 

Technical Specifications of XBJ Series Single Head Sheet Metal Edge Milling Machine:

Sheet Metal Steel Plate Edge Milling Machine

2. SXBJ Series Double Heads Steel Plate Milling Machine:

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1) Capability: Compared with single head equipment, the most salient advantage of double heads Milling Edges Machine: It can perform straight/ upper and lower edges bevels on steel plate in high efficiency: With single time of plate loading and milling heads carriages moving along worktable of the machine;
2) The applicable range of beveling stroke in double heads models machines: From 3000mm (SXBJ-3) to 18000mm (SXBJ-18);
3) The common seen models of double heads: SXBJ-3, SXBJ-6, SXBJ-9, SXBJ-12, SXBJ-15, SXBJ-16 and SXBJ-18.

 

Technical Specifications of SXBJ Series Double Heads Steel Plate Milling Machine:

3 Sheet Metal Steel Plate Edge Milling Machine

3. GFXBJ Series Four to Five Heads Heavy Duty Milling Edges Machine:

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1) Configuration: The FXBJ and GFXBJ series models have up to five sets of milling head in a set of such large size heavy duty machine. It is a kind of complicated structure advanced configuration machine in real sense;
2) Unique Features: There are respectively 2 sets of 11kW milling heads installed at both sides of Milling Edges Machine working table, totally 4 pieces in one machine, for milling on top and bottom
edges chamfering at both sides of steel plate respectively. In this way, the complicated job of both sides edge chamfering on large size heavy weight sheet metal plate can be finished in the highest productivity;
3) The general mechanical structure of four to five heads Milling Edges Machine is different from single and double heads models: Considering security and convenience in handling of super large workpieces into and out of the machine, the top gantry of the machine is hung on both sides of solid racks, and movable under motor drive, for the ease of loading and unloading of large cumbersome workpiece (Steel plates) into and out of the machine;
4) Optional Configuration: Sometimes the large Milling Edges Machine also has a piece of 7.5kW or 9.3kW at lateral side (Perpendicular to worktable of machine), for performing edge milling on width side of large sheet metal;
5) The common seen valid steel plate length of four heads models machine is from 21m to 23m. The corresponding models are from FXBJ-21 to FXBJ-23.

 

Technical Parameters of Four to Five Heads Large Steel Plate Milling Edges Machine:

3 Sheet Metal Steel Plate Edge Milling Machine

Application and Related Equipment of Wuxi JACK Advanced Configuration Sheet Steel Plate Milling Machine

1. Application: Benefitting from the advanced configurations introduced above, the powerful Wuxi JACK Milling Edges Machine can be applied in wide variety of application sites with special requirement, especially large scale projects. For example, Sea Crossing Bridge/ Bay Bridge/ Offshore Drilling Platform/ Nuclear Power Plant/ Military/ Port Machinery, etc.

2. The Directly Connected Equipment with Milling Edges Machine:

1) MP series Plate Butt Joint Welding Machine, for producing large size steel plates applied in big dimension production;
2) Plate moving style heavy duty Milling Edges Machine equipped with 55kW super heavy milling head;
3) DX series steel structure BOX H Beam End Face Milling Machine, also equipped with 7.5Kw/ 9.3Kw milling heads as machine core function unit;
4) Edge Rounding Machine, also implement on machining on edges of steel plate, but with rotating rollers instead of facer blade;
5) Automatic Girder Longitudinal Welding Machine, for producing BOX Beam which are usually deployed at the working station later in the process map;
6) Steel structure production lines: H Beam Production Line/ T Beam Production Line/ BOX Beam Production Line, Shipbuilding Production Line;
7) Stiffener Plate Element Straightening Machine;
8) Welding Manipulator for pipe production purpose, etc.


All of these machines and production lines are also top grade products of Wuxi JACK.
 

55kW Power Head Plate moving style heavy duty Milling Edges Machine
CNC-DX2020 Beam Pipe CNC End Face Milling Machine
MP30 Plate Butt Joint Welding Machine (Flat Butt Welding Machine)
RH3000 Edge Rounding and Trimming Machine
HLK100 Bolt Adjusting Welding Rotator Roller Bed Turning Roll Roller
T Beam Welding Machine
BOX1200 BOX Beam Production Line
J20 Ribbed Plate Unit Straightening Machine

FAQ Concerning Advanced Configuration Sheet Metal Edge Milling Machine

  • Q How to make plate edge milling process more efficient, precise and flexible?

    A Plate edge milling machine is commonly used equipment in steel structure and ship building industry. Its usage is to mill plate edge into various size and/or type of bevel/chamfer for the ease of following operation (for example, welding).

    Due to its wide application, improving milling precision& efficiency is critical target of machine manufacturer. For this purpose, we improved machine design to better level: Different from the general used milling head of 5.5kW and welded rail in industry, we adopt milling head of 7.5kW and high-precision ball bearing linear guideway, making edge milling process more efficient and better quality, while maintain the same level of machine price as other machine manufacturers.

    Our plate edge milling machine takes leading position in terms of performance in market, and gained word of mouth from customers.

  • Q What is significance of Advanced Configuration Edge Milling Machine for Customers?

    A A: Advanced Configuration Edge Milling Machine creates a more user friendly operation, and delivers more consistent and top grade quality grooves on sheet metal with higher productivity for customers. This is very valuable for running of such heavy duty welding auxiliary equipment.

  • Q Can you give the typical examples on superior function cells equipped with Wuxi JACK Advanced Configuration Edge Milling Machine?

    A  The unique owned cutting edge functions which can bring huge benefit to customers, during running of Wuxi JACK Advanced Configuration Edge Milling Machine include but not limited to: HMI (Human machine interface) and touch screen control, hydraulic drive and automatic control workpiece positioning, wider range of milling angle, motorized and counter control milling head feeding, etc. 
  • Q How much is Budget on purchasing Wuxi JACK Advanced Configuration Edge Milling Machine?

    A Depending on specific customer demands, the quotation on Wuxi JACK Advanced Configuration Edge Milling Machine is around 10% ~ 20% higher cost than conventional models. But the value it brings for customer can be 50% or higher, in view of P (People), Q (Quality), V (Velocity), C (Cost) management.
  • Q Is it difficult to operate and maintain the Wuxi JACK Advanced Configuration Edge Milling Machine in daily work?

    A Definitely No. On the contrary, the purpose on introducing this series of Advanced Configuration Edge Milling Machine by Wuxi JACK is to deliver more superior work performance of the equipment, and set up more easy and convenient operation for customers. 
Sheet Metal Edge Milling Machine
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Milling Edges Machine
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Steel Plate Milling Machine
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Other Series of Products We Own beside Milling Edges Machine

1. Application of MP20 Plate Butt Joint Welding Machine:
2. Structure and Working Principle of MP Series Plate Butt Welding Joint Machine:
3. Technical Parameters of MP20 Plate Butt Weld Joining Machine:
 
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1. Application of DX1520 H Beam End Face Milling Machine:
2. Function Briefs of DX1520 H Beam End Face Milling Machine for Steel Structure Member:  Precise Linear Guiderails of both directions for Precision Guarantee / Working Speed Control / Working Tool of Powerful Milling Head/ Operation / Workpiece Clamp 
3. Technical Parameters of DX1520 H Beam End Face Milling Machine:
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1. What can ASM63 Angle Steel Straightening Machine do for Customer?
2. Why You need Angle Straightening Machine?
3. The Good Points of ASM series Angle Steel Straightening Machine:
4. Technical View on ASM63 Angle Steel Straightening Machine:
5. Technical Parameters of ASM63 Angle Steel Straightening Machine:
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A. Uniqueness of 7 Axis 3000/12 Heavy duty Oxy-fuel Plasma CNC Pipe Cutting Machine:
B. The Challenge on Developing Mature 7 Axis 3000/12 Heavy duty Oxy-fuel Plasma CNC Pipe Intersection Cutting Machine:
C. The 7 Axis of CNC in Heavy duty Oxy-fuel Plasma CNC Pipe Intersection Cutting Machine:
D. User Friendly Design in Wuxi JACK Heavy duty Oxy-fuel Plasma CNC Pipe Cutting Machine:
E. Technical Parameters of 7 Axis 3000/12 Heavy duty Oxy-fuel Plasma CNC Pipe Intersection Cutting Machine:
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1. The Definition and Characteristic of HB series Universal Welding Positioner:
2. Technical Features of the HB series Universal Rotary Welding Positioner:
3. Technical Parameters of the HB series Single Welding Turning Table Welding Positioner:
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Steel Plate Milling Machine Blogs

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  • Chief Engineer and General Manager of Wuxi JACK attended Industry Conference for Automatic Welding Technique applied in Offshore Oil Machinery
    Subject of the Conference on Edge Milling Machine; Equipment involved in LNG Tanks including Edge Milling Machine; Process Technology for Producing LNG Tanks including Edge Milling Machine; The core equipment of Special Welding Machinery for Automatic Argon Arc Welding includes Edge Milling Machine; Application of Edge Milling Machine made by Wuxi JACK in LNG Tank Project Read More
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