1 Sheet Metal Steel Plate Edge Milling Machine 18

Advanced Configuration Edge Milling Machine from Wuxi JACK, Seeking the Most Appropriate Proposal for Customer!

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The Importance of Advanced Configuration Sheet Plate Edge Milling Machine

 

 

1. Why We Talk about Advanced Configuration Sheet Plate Edge Milling Machine?

1) Mainstream Function on edge milling: In the product pages of “Edge Milling Machine”, and “General Purpose Edge Milling Machine” and “Double Heads Long Stroke Edge Milling Machine”, we talk about the usage and application of the XBJ/ SXBJ/ FXBJ series Edge Milling Machine (Plate Beveling Machine), together with its technical aspects: Structure, working principle, specification, as well as the strong points of Wuxi JACK Edge Milling Machine. These can meet the basic and most majority of customer demand in practical use. 

The excellent quality finished beveled steel plate delivered from Wuxi JACK Plate Edge Milling Machine: (Fig.1)

Fig1 Sheet Metal Steel Plate Edge Milling Machine 103

2) Why Customers Need Advanced Configuration Edge Milling Machine? Meanwhile, as a kind of machining equipment with widespread application across industries, together with high precision tolerance of finished effect, which processes working parts with metal plates of large sizes and heavy weight, in daily operation of the Plate Edge Milling Machine, especially middle and large models, such as SXBJ-9/SXBJ12/ SXBJ15/SXBJ18 Plate Beveling machine, to have safe, efficient, and high standing running of the equipment, there exist many personalized requirements from customers varying from case to case, which entail tailor made solutions of Plate Beveling machine. This calls for introduction on advanced configuration Edge Milling Machine.


2. The Main Contents of Advanced Configuration Sheet Plate Edge Milling Machine:

In manufacturing industries, the four critical control points are P (People), Q (Quality), V (Velocity), and C (Cost). Correspondingly, the advanced configurations of Edge Milling Machine mainly cover these aspects for customer demand. For example:

1) Safe and Reliable Loading in and out of Cumbersome Steel Plates in Wuxi JACK Advanced Configuration Sheet Plate Edge Milling Machine: (Fig.2)

Fig2 Sheet Metal Steel Plate Edge Milling Machine 94

a) This is the exclusive configuration of Wuxi JACK Edge Milling Machine. In conventional Plate Beveling Machine, the positioning of steel plates into working table and its taking out is made by hand: Operators push in and pull out dozens of tons heavy sharp angles steel plates with manual work, which is dangerous and time consuming for operation;
b) As you can observe from the above photo, in Wuxi JACK Edge Milling Machine, with this oil cylinder acting raw material handling system, operators just need to control remote pendant of the working unit, and the remaining jobs of steel plates feeding in and coming out of Edge Milling Machine working table will be taken care automatically by the working cell;

2) Instantaneous, Intuitive and Accurate Management on Facer Blade Tilting Angle in Wuxi JACK Advanced Configuration Sheet Plate Edge Milling Machine: (Fig.3)

Fig3 Sheet Metal Steel Plate Edge Milling Machine 89

a) In operation of Plate Beveling machine, the tiled angle of milling head determines the accuracy of finished chamfer, which is one of the most critical process parameters of the Plate Beveling Machine;

b) In conventional Edge Milling Machine, this job is also completed by manual job: Operator turn the milling head by hand, and check it with the angle ruler at the same time. This not only takes fairly long cycle time of the Edge Milling Machine, but also can not get 100% accurate swing angle of milling head for complete beveling job in the Edge Milling Machine (Plate Beveling Machine);
c) As you can find from the above photo, now, with the HMI (Human Machine Interface) embedded into the door of control board, operator just key in the required tilting angle, the milling head of the Advanced Configuration Edge Milling Machine will be revolved to the set angle automatically under motor drive. This brings along labor saving and the highest degree of precision control in running of the Edge Milling Machine;

3) For quick understanding, please check slides “Advantages of Wuxi JACK Edge Milling Machine”.

 

 

The Assorted Wuxi JACK Advanced Configuration Sheet Plate Edge Milling Machine

Functional Elements in Wuxi JACK Advanced Configuration Sheet Plate Edge Milling Machine

The Finished Beveling made by Wuxi JACK Edge Milling Machine

1 Sheet Metal Steel Plate Edge Milling Machine 26
2 Sheet Metal Steel Plate Edge Milling Machine 76
3 Sheet Metal Steel Plate Edge Milling Machine 91
4 Sheet Metal Steel Plate Edge Milling Machine 100
5 Sheet Metal Steel Plate Edge Milling Machine 106 IMG_3111
6 Sheet Metal Steel Plate Edge Milling Machine 107 IMG_3113
7 Sheet Metal Steel Plate Edge Milling Machine IMG_20211228_132742
8 Sheet Metal Steel Plate Edge Milling Machine IMG_20220103_145415

Close Up on Excellent Quality 80° Upper Edge Beveling in Wuxi JACK Edge Milling Machine

The Superiority of Wuxi JACK Advanced Configuration Sheet Plate Edge Milling Machine

As the leading supplier of Edge Milling Machine (Plate Beveling Machine) in the industry, Wuxi JACK has set up our own competitive edge with series of technical superiorities;
Examples as below:

High Precision Top and Bottom Edge Grooving in Wuxi JACK Advanced Configuration Sheet Plate Edge Milling Machine

How to realize highly accurate Top and Bottom Edges Beveling in working of Edge Milling Machine?

 

The powerful Milling Head in Wuxi JACK Edge Milling Machine can deliver both top and bottom edge chamfering in the best degree of quality with the highest productivity. Here are some examples on measures taken on milling head of Wuxi JACK Edge Milling Machine (Plate Beveling Machine):
1) As shown in the 1st photo, with the installation of photoelectric proximity switch, tilting angle of milling head during its swinging can be detected and feedback all the while to control system of the Advanced Configuration Sheet Plate Edge Milling Machine, so that commanding center of the Plate Beveling Machine (Edge Milling Machine) will never loss control on this critical step;
2) Please check the 2nd photo. There is Ammeter installed on the milling head. This is also the unique configuration in Wuxi JACK Edge Milling Machine. As you know, current of milling head determines cutting depth and volume in its edge milling process, and hence the finished effect of welding groove, as well as working efficiency of Edge Milling Machine (Plate Beveling Machine);
3) As shown in the 3rd photo, there is not only software digital display, but also hardware angular ruler fit on the lateral side of milling head. This gives the double assurance on orientation control of milling head, which is the core step in running of Edge Milling Machine;
4) The 4th photo shows hard stop of the milling head. There are much more details involved. For these information that maybe of interesting to you, please check the product of Workpiece Automatic Loading Two Heads SXBJ-125 Advanced Configuration Edge Milling Machine.

Working Video of Wuxi JACK Advanced Configuration Sheet Plate Edge Milling Machine

Notice for Attention: Below are 6 videos of Wuxi JACK Plate Edge Milling Machine reflecting its performance from different perspectives. For more working videos of the equipment, please check these web pages:

 
1. Working Videos of Plate Beveling Machine;
2. Running Videos of General Purpose Plate Edge Milling Machine;
3. Operating Videos of Double Head Edge Milling Machine;
4. Working Videos of Advanced Configuration Sheet Plate Edge Milling Machine;

Upper Edge Beveling with Working Speed Display in Operating Pendant of Wuxi JACK Edge Milling Machine

Trying on Motorized Milling Head Tilting with HMI (Human Machine Interface) of Wuxi JACK Advanced Configuration Sheet Plate Edge Milling Machine

Short Distance View on Lower Edge Grooving of Wuxi JACK Edge Milling Machine

Validating on Hydraulic Acting Steel Plate Loading and Unloading System of Edge Milling Machine at Wuxi JACK Facility

Workshop Trying Hydraulic Drive Workpiece Positioning Brackets for Edge Milling Machine at Wuxi JACK Facility

Testing on counter managing motor drive milling head feeding in Wuxi JACK Edge Milling Machine

The Lists of Leading Edge Function in Wuxi JACK Advanced Configuration Sheet Plate Edge Milling Machine

Here we pick up six of typical advanced configurations in Wuxi JACK Edge Milling Machine (Plate Beveling Machine) as below. For detailed introduction, please check the corresponding product listed:

1. What is Advantage of Hydraulic Oil Cylinder Drive Steel Plate Loading and Unloading Complex for Wuxi JACK Edge Milling Machine?

 
A: This working group can relieve operator from the dangerous and time consuming job of material handling;

2. What is Strong Point of Touch Screen Management Process Control Parameters for running of the Edge Milling Machine?

 
 
A: This advanced function can help operator achieve the best degree of precision control and efficiency in operation of the sheet plate Edge Milling Machine;

3. What is meaning of Both Sides Milling for Process Long Narrow Plate in Edge Milling Machine?

 
A: For conventional Plate Beveling Machine, which has its two sets of milling head installed at the same side of working table, such special configured Edge Milling Machine has the two sets of milling carriages arranged at both sides of the working table;

4. What is Application of Production Line Use Tandem Working Edge Milling Machine?

 
 
A: Such kind of complex is dedicated for being applied for streamline use, which has high demand on TAKT and fluent flow. It can be widely used in various automatic production line;

5. What is definition and merit of Longer Edge Milling Stroke Edge Milling Machine?

 
 
A: 1) With the introduction of wall boards at both ends of working table, such kind of Advanced Configuration Edge Milling Machine (Plate Beveling Machine) can get actual valid edge beveling stroke longer than nominated specification;
2) For example, in the model of XBJ-9 Edge Milling Machine, the actual longest available horizontal stroke is 12m. This can help customers get wider choice of working parts selection;

6. What is Pressing Move style Large Scale Edge Milling Machine?

 
 
 
A: With 4 sets of 11kW milling head and 1 set of 7.5kW milling head equipped into one machine, this kind of sophisticated structure Advanced Configuration Edge Milling Machine can process steel plate of up to 100mm thickness, 23m length, and 70+ ton weight.

The Categories of Wuxi JACK Edge Milling Machine

The Classification of Plate Edge Milling Machine:

1. Although in this product page we focus on the topic of advanced configuration in Wuxi JACK Edge Milling Machine, here we want to have a quick view on its broad categories, for your easy reference:

2. Generally speaking, based on structure and configuration of the product, the Edge Milling Machine can be divided into three groups of:

1) XBJ series Single head Edge Milling Machine;
2) SXBJ series Double heads Edge Milling Machine;
3) Sophisticated FXBJ and GFXBJ series Four to Five heads Edge Milling Machine;
3. Any one of the advanced configurations and functions we discussed in this page can be equipped into any one of the above listed types of Plate Edge Milling Machine.

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1. XBJ Series Single Head Edge Milling Machine:

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1. Application of XBJ series Single Head Edge Milling Machine:

1) Usage: Single head Edge Milling Machine is for performing straight and top edges beveling on end of steel plate;
2) The suitable workpieces of this range of Edge Milling Machine are short to medium length of steel plate. The recommended longest length of edge milling stroke is 9000mm. In extreme conditions, the longest model is XBJ-12 (Which means, 12m length of edge milling stroke) Edge Milling Machine;
3) The conventional models are XBJ-3, XBJ-6, XBJ-4, XBJ-5, XBJ-7, XBJ-8, XBJ-9, XBJ-10, and special made models of XBJ-15, XBJ-16, XBJ-18 Edge Milling Machine.

 

2. Technical Specifications of XBJ series Single Head Edge Milling Machine:

  Model of Single Head
 Edge Milling Machine
 XBJ- (3~ 18) 
  Max. Valid Edge Milling Length  3,000mm ~ 18,000 mm
  Power and Quantity of Milling Head  7.5 kW, 1 set
 Type of Edge Chamfer  Various Straight and Upper Edges Bevel
  Hydraulic Motor Power   5.5 kW
  Spindle Revolution Speed   75 ~ 420 rpm, 6 grades
  Applicable Plate Thickness   6 ~ 50mm / 60mm/ 80mm
  Milling Angle    0° ~ +45° 
  Edge Milling Speed   150 ~ 1000 mm/min.
 Workpiece Pressing  Hydraulic JACKs
 Applicable Diameter of Facer Plate  D=Ø125 ~ Ø320mm (Ø200mm for delivery)
 Idle High Speed of Milling Head  4000 mm/min.

2. SXBJ Series Double Heads Edge Milling Machine:

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1. Function of SXBJ series Double Heads Edge Milling Machine:

1) Capability: Compared with single head equipment, the most salient advantage of double heads Edge Milling Machine is: It can perform straight, upper and lower edges bevels on steel plate at the same time;
2) The applicable range of beveling stroke in double heads Plate Edge Milling Machine is from 3000mm to 18000mm;
3) The common seen models are SXBJ-3, SXBJ-6, SXBJ-9, SXBJ-12, SXBJ-15, SXBJ-16 and SXBJ-18 double heads Edge Milling Machine.

 

2. Technical Specifications of SXBJ series Double Heads Plate Edge Milling Machine:

  Model of Double Heads
 Edge Milling Machine
 SXBJ- (3 ~ 18)
  Max. Valid Edge Milling Length  3,000mm ~ 18,000 mm
  Power and Quantity of Milling Head  7.5 kW, 2 Sets
  Hydraulic Motor Power   5.5 kW
 Type of Edge Chamfer  Various Straight, Upper and lower edges groove
  Spindle Revolution Speed   75 ~ 420 rpm, 6 grades
  Applicable Plate Thickness   6 ~ 50mm
 Milling Angle for Top and Bottom Head   0° ~ +45°/ 80°; -45° ~ 0°
  Edge Milling Speed   150 ~ 1000 mm/min.
 Spindle Stroke  100 mm
 Applicable Diameter of Facer Plate  D=Ø125 ~ Ø320mm (Ø200mm for delivery)
 Idle High Speed of Milling Head  4000 mm/min.
 Workpiece Pressing  Hydraulic JACKs

3. FXBJ series Four to Five Heads Edge Milling Machine

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1. Definition on Four to Five Heads Heavy Duty Edge Milling Machine:

1) Configuration: The FXBJ and GFXBJ series Four to Fuve heads Edge Milling Machine  has up to five sets of milling head in a set of such large size Plate Beveling Machine. It is a kind of heavy duty Advanced Configuration Sheet plate Edge Milling Machine in real sense;
2) Unique Features: There are respectively 2 sets of 11kW milling heads installed at both sides of Edge Milling Machine working table, totally 4 pieces, for making top and bottom beveling at both sides of steel plate respectively. In this way, the complicated job of both sides edge chamfering on large size heavy weight metal plate can be finished in the highest productivity in this Advanced Configuration sheet plate Edge Milling Machine;
3) The structure of five heads Edge Milling Machine is different from single and double heads Plate Beveling Machine: Considering the security and convenience in handling of super large workpieces into and out of the large size heavy duty plate Edge Milling Machine, the top gantry of the Advanced Configuration Edge Milling Machine is hung on both sides of solid racks, and movable with motor drive, for the ease of loading and unloading of large cumbersome workpiece;
4) The common seen valid workpiece length for Four Head Edge Milling Machine is from 21m to 23m. The corresponding models are from FXBJ-21 to FXBJ-23.

 

2 Technical Parameters of Four to Five Heads Edge Milling Machine:

  Model of Four to Five Heads Heavy duty Edge Milling Machine  FXBJ-21/ 22/ 23
  Max. Valid Edge Milling Length  21,000mm ~ 23,000 mm
 Max. Valid Steel Plate Width  3000 ~ 4000 mm
  Power and rpm of Lengthways Milling Head  11 kW, 715 rpm, MU-9S
 Specification of Lateral Facing
 Head (Optional)
 7.5 kW, fixed 0°, TX-40,
 6 grades by handwheel
  Hydraulic Motor Power of the
  Heavy duty Edge Milling Machine
  7.5 kW
 Spindle rpm of Edge Milling Head  65 ~ 715 r/min., 9 grades by
 speeding lever
  Milling Head Quantity   5 sets
  Applicable Plate Thickness   6 ~ 100mm
 Moving Stroke of Lateral Pressing Beam (Optional)  400 mm
 Milling Angle for Top and Bottom Head   0° ~ 85°; -45° ~ 0°
  Edge Milling Speed   300 ~ 3000 mm/min.
 Moving Stroke of Longitudinal
 Pressing Beam
 1000 ~ 1200 mm
 Taper Hole of Milling Spindle End  ISO 50(7:24)

Application and Related Equipment of Wuxi JACK Advanced Configuration Sheet Plate Edge Milling Machine

1. Benefitting from the advanced configurations introduced above, the powerful Wuxi JACK Edge Milling Machine can be applied in wide variety of application sites with special requirement, especially large scale projects. For example, Sea Crossing Bridge, Bay Bridge, Offshore Drilling Platform, Nuclear Power Plant, etc.

2. The directly connected equipment with advanced configuration Edge Milling Machine is MP series Plate Butt Joint Welding Machine, for producing large size steel plates applied in big dimension production;
3. The longest length for beveling in XBJ series Plate Edge Milling Machine is from 18m up to 23m. For longer metal plates, another more complicated and higher manufacturing cost product: Plate traveling style heavy duty Edge Milling Machine can be selected;

4. The indirect related equipment with Edge Milling Machine (Plate Beveling Machine) are Beam End Face Milling Machine, Edge Rounding Machine, Automatic Girder Longitudinal Welding Machine for making BOX Beam which are usually deployed at the working station later in the process map;
5. The streamline use tandem working Edge Milling Machine can be applied in H Beam Production Line, and T Beam Production Line, and BOX Beam Production Line, Shipbuilding Production Line together with Stiffener Plate Element Straightening Machine, Welding Manipulator for pipe production purpose, etc.;

6. All of these Edge Milling Machine related equipment and Production Lines are also top grade products of Wuxi JACK.

FAQ Concerning Advanced Configuration Sheet Plate Edge Milling Machine

  • Q How to make plate edge milling process more efficient, precise and flexible?

    A Plate edge milling machine is commonly used equipment in steel structure and ship building industry. Its usage is to mill plate edge into various size and/or type of bevel/chamfer for the ease of following operation (for example, welding).

    Due to its wide application, improving milling precision& efficiency is critical target of machine manufacturer. For this purpose, we improved machine design to better level: Different from the general used milling head of 5.5kW and welded rail in industry, we adopt milling head of 7.5kW and high-precision ball bearing linear guideway, making edge milling process more efficient and better quality, while maintain the same level of machine price as other machine manufacturers.

    Our plate edge milling machine takes leading position in terms of performance in market, and gained word of mouth from customers.

  • Q What is significance of Advanced Configuration Edge Milling Machine for Customers?

    A A: Advanced Configuration Edge Milling Machine creates a more user friendly operation, and delivers more consistent and top grade quality grooves on sheet metal with higher productivity for customers. This is very valuable for running of such heavy duty welding auxiliary equipment.

  • Q Can you give the typical examples on superior function cells equipped with Wuxi JACK Advanced Configuration Edge Milling Machine?

    A  The unique owned cutting edge functions which can bring huge benefit to customers, during running of Wuxi JACK Advanced Configuration Edge Milling Machine include but not limited to: HMI (Human machine interface) and touch screen control, hydraulic drive and automatic control workpiece positioning, wider range of milling angle, motorized and counter control milling head feeding, etc. 
  • Q How much is Budget on purchasing Wuxi JACK Advanced Configuration Edge Milling Machine?

    A Depending on specific customer demands, the quotation on Wuxi JACK Advanced Configuration Edge Milling Machine is around 10% ~ 20% higher cost than conventional models. But the value it brings for customer can be 50% or higher, in view of P (People), Q (Quality), V (Velocity), C (Cost) management.
  • Q Is it difficult to operate and maintain the Wuxi JACK Advanced Configuration Edge Milling Machine in daily work?

    A Definitely No. On the contrary, the purpose on introducing this series of Advanced Configuration Edge Milling Machine by Wuxi JACK is to deliver more superior work performance of the equipment, and set up more easy and convenient operation for customers. 
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Other Series of Products We Own beside Edge Milling Machine

1. Application of DX1520 H Beam End Face Milling Machine:
2. Function Briefs of DX1520 H Beam End Face Milling Machine for Steel Structure Member:  Precise Linear Guiderails of both directions for Precision Guarantee / Working Speed Control / Working Tool of Powerful Milling Head/ Operation / Workpiece Clamp 
3. Technical Parameters of DX1520 H Beam End Face Milling Machine:
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Friction roller type; For large scale pipe
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Edge Milling Machine Blogs

  • Wuxi JACK make delivery on a set of SXBJ125 Edge Milling Machine to Russia
    The Specialized Specification and Configuration of Double Heads long stroke SXBJ125 Heavy duty Edge Milling Machine Capability of Double Heads SXBJ125 Heavy duty Edge Milling Machine The Powerful Milling Head Equipped in SXBJ125 Heavy duty Edge Milling Machine The Feeding Unit of Milling Head Column in SXBJ125 Large Edge Milling Machine Read More
  • A Set of SXBJ-3 Edge Milling Machine Made Shipment to Russia
    Capability of the SXBJ-3 Edge Milling Machine the Latest Delivered; General Introduction on Plate Edge Milling Equipment; Wuxi JACK Strength on Plate End Milling Machine Read More
  • Chief Engineer and General Manager of Wuxi JACK attended Industry Conference for Automatic Welding Technique applied in Offshore Oil Machinery
    Subject of the Conference on Edge Milling Machine; Equipment involved in LNG Tanks including Edge Milling Machine; Process Technology for Producing LNG Tanks including Edge Milling Machine; The core equipment of Special Welding Machinery for Automatic Argon Arc Welding includes Edge Milling Machine; Application of Edge Milling Machine made by Wuxi JACK in LNG Tank Project Read More

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