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Advanced Configuration Edge Milling Machine from Wuxi JACK, Seeking the Most Appropriate Proposal for Customer!

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The Importance of Advanced Configuration Edge Milling Machine

 

 

1. Why We Talk about Advanced Configuration Edge Milling Machine?

1) In the product pages of “Edge Milling Machine”, “General Purpose Edge Milling Machine” and “Double Heads Edge Milling Machine”, we talk about the usage and application of the XBJ/ SXBJ/ FXBJ series Edge Milling Machine (Plate Beveling Machine), together with its technical aspects: Structure, working principle, specification, as well as the strong points of Wuxi JACK Edge Milling Machine. These can meet the basic and most majority of customer demand in practical use. 

Please check below photo on finished beveled steel plate delivered from Wuxi JACK Plate Edge Milling Machine: 

Fig1 Edge Milling Machine IMG_20220104_130026

2) Meanwhile, as a kind of machining equipment with widespread application across industries, together with high precision tolerance of finished effect, which processes working parts with metal plates of large sizes and heavy weight, in daily operation of the Plate Edge Milling Machine, especially middle and large models, such as SXBJ-9/SXBJ12/ SXBJ15/SXBJ18 Plate Beveling machine, to have safe, efficient, and high standing running of the equipment, there exist many personalized requirements from customers varying from case to case, which entail tailor made solutions of Plate Beveling machine. This calls for introduction on advanced configuration Edge Milling Machine.


2. The Main Contents of Advanced Configuration Edge Milling Machine:

In manufacturing industries, the four critical control points are P (People), Q (Quality), V (Velocity), and C (Cost). Correspondingly, the advanced configurations of Edge Milling Machine mainly cover these aspects for customer demand. For example:

1) Safe and Reliable Loading in and out of Cumbersome Steel Plates in Advanced Configuration Edge Milling Machine: 

Fig2 Edge Milling Machine IMG_0187

a) This is the exclusive configuration of Wuxi JACK Edge Milling Machine. In conventional Plate Beveling machine, the loading in the steel plates into position of working table and its taken out is made by hand: Operator push in and pull out the as heavy as dozens of tons steel plates with sharp angles in manual work, which is dangerous and time consuming for operation of the Edge Milling Machine;
b) As you can observe from the above photo, in Wuxi JACK product, with this oil cylinder acting raw material handling system, operator just need to control remote pendant of the working unit, and the remaining jobs of steel plates feeding in and coming out of Edge Milling Machine working table will be taken care automatically by the working cell;

2) Instantaneous, Intuitive and Accurate Management of Facer Blade Tilting Angle in Advanced Configuration Edge Milling Machine: 

Fig3 Edge Milling Machine 89- HMI

a) In operation of Plate Beveling machine, the tiled angle of milling head determines the accuracy of finished chamfer, which is one of the most critical process parameters of the Plate Beveling Machine;

b) In conventional Edge Milling Machine, this job is also completed by manual job: Operator turn the milling head by hand, and check it with the angle ruler at the same time. This not only takes fairly long cycle time of the Edge Milling Machine, but also can not get 100% accurate swing angle of milling head for beveling job in the Edge Milling Machine (Plate Beveling Machine);
c) As you can find from the above photo, now, with the HMI (Human Machine Interface) embedded into the door of control board, operator just key in the required tilting angle, the milling head of the Advanced Configuration Edge Milling Machine will be revolved to the set angle automatically under motor drive. This brings along labor saving and the highest degree of precision control in running of the Edge Milling Machine.

 

The Assorted Wuxi JACK Advanced Configuration Edge Milling Machine and Conventional Types

The Close Up on Elements in Wuxi JACK Advanced Configuration Edge Milling Machine

The Finished Beveling made by Wuxi JACK Edge Milling Machine

1 Edge Milling Machine 26
2 Edge Milling Machine 76
3 Edge Milling Machine 91
4 Edge Milling Machine 100
5 Edge Milling Machine IMG_3111
6 Edge Milling Machine IMG_3113
7 Edge Milling Machine IMG_20220103_093737
8 Edge Milling Machine IMG_20220103_145415

Close Up on High Speed Upper Beveling and Quality of Wuxi JACK Edge Milling Machine:

The Superiority of Wuxi JACK Advanced Configuration Edge Milling Machine

As the leading supplier of Edge Milling Machine (Plate Beveling Machine) in the industry, Wuxi JACK has set up our own competitive edge with series of technical superiorities, which have been scattered here, as well as in the product pages of “Edge Milling Machine”, “General Purpose Edge Milling Machine” and “Double Heads Edge Milling Machine”;
Below topic is on the top grade beveling accuracy during chamfering process from Wuxi JACK product, which is the most important index in a set of Edge Milling Machine:

High Precision Top and Bottom Beveling in Wuxi JACK Advanced Configuration Edge Milling Machine

Is highly accurate Top and Bottom Beveling important for working of Edge Milling Machine?

 

Definitely yes. The powerful Milling Head in Wuxi JACK Edge Milling Machine can deliver both top and bottom beveling in the best degree of quality with the highest productivity. Here are some examples on measures taken on milling head of Wuxi JACK Edge Milling Machine (Plate Beveling Machine):
1) As shown in the 1st photo, with the installation of photoelectric proximity switch, tilting angle of milling head during its swinging can be detected and feedback all the while to control system of the Advanced Configuration Edge Milling Machine, so that commanding center of the Plate Beveling Machine (Edge Milling Machine) will never loss control on this critical step;
2) Please check the 2nd photo. There is Ammeter installed on the milling head. This is also the unique configuration in Wuxi JACK Edge Milling Machine. As you know, current of milling head determines cutting depth and volume for its edge milling process, and hence the finished effect of beveling, as well as working efficiency of Edge Milling Machine (Plate Beveling Machine);
3) As shown in the 3rd photo, there is not only software digital display, but also hardware angular ruler fit on the lateral side of milling head. This gives the double assurance on orientation control of milling head, which is the core step in running of Edge Milling Machine (Plate Beveling Machine);
4) The 4th photo shows hard stop of the milling head. There are much more details involved. For these information that maybe of interesting to you, please check the product of Workpiece Automatic Loading Two Heads SXBJ-125 Advanced Configuration Edge Milling Machine.

Working Video of Wuxi JACK Advanced Configuration Edge Milling Machine

Notice for Attention: Below are 6 videos of Wuxi JACK Plate Edge Milling Machine reflecting the equipment from different perspectives. For more working videos, please check:

 
1. Working Videos of Plate Beveling Machine;
2. Running Videos of General Purpose Plate Edge Milling Machine;
3. Operating Videos of Double Head Edge Milling Machine;
4. Working Videos of Advanced Configuration Edge Milling Machine

Upper Edge Beveling with Working Speed Display in Operating Pendant of Wuxi JACK Edge Milling Machine

Lower Edge Beveling with Tilting Angle and Working Speed Display in HMI (Human Machine Interface) of Wuxi JACK Edge Milling Machine

Lower Edge Beveling with Working Speed Display in Operating Pendant of Wuxi JACK Edge Milling Machine

Validating Hydraulic Acting Steel Plate Loading and Unloading System of Edge Milling Machine at Wuxi JACK Facility

Workshop Trying Hydraulic Loading Group for Edge Milling Machine at Wuxi JACK Facility

Close Distance Observance on Scrap Cover Protecting Facer Wuxi Jack SXBJ-125 Edge Milling Machine

The Lists of Advanced Configuration in Wuxi JACK Advanced Configuration Edge Milling Machine

Here we pick up six of typical advanced configurations in Wuxi JACK Edge Milling Machine (Plate Beveling Machine) as below. For detailed introduction, please check the corresponding product listed:

1. Hydraulic Oil Cylinder Drive Steel Plate Loading and Unloading Complex in Edge Milling Machine:

 
1) This working group can relieve operator from the dangerous and time consuming job of material handling;
2) Please check product Hydraulic Special Loading SXBJ-12 Double Heads Advanced Configuration Edge Milling Machine

 

2. Touch Screen Management Process Control Parameters of Edge Milling Machine:

 
 
1) This advanced function can help operator achieve the best degree of precision control and efficiency in operation of the Advanced Configuration Edge Milling Machine;
2) Please check product Touch Screen Manage SXBJ-4 Double Heads Plate Edge Milling Machine

3. Both Sides Milling for Process Long Narrow Plate in Edge Milling Machine:

 
1) For conventional Plate Beveling Machine, which has its two sets of milling head installed at the same side of working table, such special configured Edge Milling Machine has the two sets of milling carriages arranged at both sides of the working table;
2) Please check product Custom Made SXBJ-6 Double Milling Heads Advanced Configuration Edge Milling Machine

 

4. Production Line Use Tandem Working Edge Milling Machine:

 
1) Such kind of complex is dedicated for being applied for streamline use, which has high demand on TAKT and fluent flow. It can be widely used in various automatic production line;
2) Please check product Tandem SXBJ-3 Double Milling Heads Advanced Configuration Edge Milling Machine;

 

5. Longer Edge Milling Stroke Edge Milling Machine:

 
1) With the introduction of wall boards at both ends of working table, such kind of Advanced Configuration Edge Milling Machine (Plate Beveling Machine) can get actual valid edge beveling stroke longer than nominated specification;
2) For example, in the model of XBJ-9 Edge Milling Machine, the actual longest available horizontal stroke is 12m. This can help customers get wider choice of working parts selection;
3) Please check product Beyond Capacity XBJ-6 Single Milling Head Advanced Configuration Edge Milling Machine

 

6. Pressing Move style Large Scale Edge Milling Machine:

 
1) With 4 sets of 11kW milling head and 1 set of 7.5kW milling head equipped into one machine, this kind of sophisticated structure Advanced Configuration Edge Milling Machine can process steel plate of up to 100mm thickness, 23m length, and 70+ ton weight;
2) Please check product FXBJ-21 and GFXBJ-23 Four Milling Heads Advanced Configuration Edge Milling Machine respectively. 

The Categories of Wuxi JACK Edge Milling Machine

The Classification of Plate Edge Milling Machine:

1. Although in this product page we focus on the topic of advanced configuration in Edge Milling Machine (Plate Beveling Machine), here we want to have a quick view on the broad categories of the Plate Edge Milling Machine, for your easy reference:

2. Generally speaking, based on structure and equipment of the product, the Edge Milling Machine can be divided into three groups of:

1) XBJ series Single head Edge Milling Machine;
2) SXBJ series Double heads Edge Milling Machine;
3) Sophisticated FXBJ series Four to Five Milling head Edge Milling Machine;
3. Any one of the advanced configurations and functions we discussed in this page can be equipped into any one of the above listed types of Plate Edge Milling Machine.
 

The Distribution of Introduction Content on Edge Milling Machine:

1. For general introduction of the equipment, please check the product page of “Edge Milling Machine”;
2. For detailed introduction on XBJ series single head and double heads Edge Milling Machine, please check the product page of “General Purpose Edge Milling Machine” and “Double heads Edge Milling Machine”;
3. For detailed introduction on FXBJ series four to five heads Advanced Configuration Edge Milling Machine, please see below.


Here are technical specifications of each general category of Edge Milling Machine:

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1. XBJ Series Single Head Edge Milling Machine:

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1. Application of XBJ series Single Head Edge Milling Machine:

1) XBJ series Edge Milling Machine is for performing top beveling on edges of steel plate;
2) The suitable workpieces of this range of Edge Milling Machine are short to medium length of steel plate. The recommended longest length of edge milling stroke is 9000mm. In extreme conditions, the longest model is XBJ-12 (Which means, 12m length of edge milling stroke) Edge Milling Machine;
3) The conventional models are XBJ-3, XBJ-6, XBJ-4, XBJ-5, XBJ-7, XBJ-8, XBJ-9, XBJ-10, and special made models of XBJ-15, XBJ-16, XBJ-18 Edge Milling Machine.

 

2. Technical Specifications of XBJ series Single Head Edge Milling Machine:

  Model of Single Head
 Edge Milling Machine
 XBJ- (3~ 18) 
  Max. Valid Edge Milling Length  3,000mm ~ 18,000 mm
  Power and Quantity of Milling Head  7.5 kW, 1 set
 Type of Edge Chamfer  Various Upper Bevel
  Hydraulic Motor Power   5.5 kW
  Spindle Revolution Speed   75 ~ 420 rpm, 6 grades
  Applicable Plate Thickness   6 ~ 50mm
  Milling Angle    0° ~ +45° 
  Edge Milling Speed   150 ~ 1000 mm/min.
 Workpiece Pressing  Hydraulic JACKs
 Applicable Diameter of Facer Plate  D=Ø125 ~ Ø320mm (Ø200
 For delivery)
 Idle High Speed of Milling Head  4000 mm/min.

2. SXBJ Series Double Heads Edge Milling Machine:

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1. Function of SXBJ series Double Heads Edge Milling Machine:

1) Compared with single head equipment, the most salient advantage of SXBJ series double heads Edge Milling Machine is it can perform upper and lower bevels on steel plate at the same time;
2) The range of beveling stroke in SXBJ series double heads Plate Edge Milling Machine is from 3000mm to 18000mm;
3) The common seen models are SXBJ-3, SXBJ-6, SXBJ-9, SXBJ-12, SXBJ-15, SXBJ-16 and SXBJ-18 double heads Edge Milling Machine.

 

2. Technical Specifications of SXBJ series Double Heads Plate Edge Milling Machine:

  Model of Double Heads
 Edge Milling Machine
 SXBJ- (3 ~ 18)
  Max. Valid Edge Milling Length  3,000mm ~ 18,000 mm
  Power and Quantity of Milling Head  7.5 kW, sets
  Hydraulic Motor Power   5.5 kW
 Type of Edge Chamfer  Various Upper and lower
 Bevel
  Spindle Revolution Speed   75 ~ 420 rpm, 6 grades
  Applicable Plate Thickness   6 ~ 50mm
 Milling Angle for Top and Bottom Head   0° ~ +45°; -45° ~ 0°
  Edge Milling Speed   150 ~ 1000 mm/min.
 Spindle Stroke  100 mm
 Applicable Diameter of Facer Plate  D=Ø125 ~ Ø320mm (Ø200
 For delivery)
 Idle High Speed of Milling Head  4000 mm/min.
 Workpiece Pressing  Hydraulic JACKs

3. FXBJ series Four Heads Edge Milling Machine

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1. Definition on Four Head Heavy Duty Edge Milling Machine:

1) The FXBJ series Four heads Edge Milling Machine (Plate Beveling Machine) has four sets of milling head in a set of equipment. It is a kind of heavy duty Advanced Configuration Edge Milling Machine in real sense;
2) There are respectively 2 sets of 11kW milling heads installed at both sides of Edge Milling Machine working table, totally 4 pieces, for making top and bottom beveling at both sides of steel plate respectively. In this way, the complicated job of both sides edge chamfering on large size heavy weight metal plate can be finished in the highest productivity in the Advanced Configuration Edge Milling Machine;
3) The structure of FXBJ series Edge Milling Machine (Plate Beveling Machine) is different from XBJ series and SXBJ series: Considering the security and convenience in handling of super large workpieces into and out of the large size heavy duty plate Edge Milling Machine, the top gantry of the Advanced Configuration Edge Milling Machine is hung on both sides of solid racks, and movable with motor drive, for the ease of loading and unloading of large cumbersome workpiece;
4) The common seen valid workpiece length for Four Head Edge Milling Machine is from 21m to 23m. The corresponding models are from FXBJ-21 to FXBJ-23.

 

2 Technical Parameters of Four Head Edge Milling Machine:

  Model of Four Head Heavy duty
 Edge Milling Machine
 FXBJ-21/ 22/ 23
  Max. Valid Edge Milling Length  21,000mm ~ 23,000 mm
 Max. Valid Steel Plate Width  3000 ~ 4000 mm
  Power and rpm of Lengthways Milling
 Head
 11 kW, 715 rpm, MU-9S
 Specification of Lateral Facing
 Head (Optional)
 7.5 kW, fixed 0°, TX-40,
 6 grades by handwheel
  Hydraulic Motor Power of the
  Heavy duty Edge Milling Machine
  7.5 kW
 Spindle rpm of Edge Milling Head  65 ~ 715 r/min., 9 grades by
 handwheel
  Milling Head Quantity   4 sets
  Applicable Plate Thickness   6 ~ 100mm
 Moving Stroke of Lateral Pressing
 Beam (Optional)
 400 mm
 Milling Angle for Top and Bottom Head   0° ~ 85°; -45° ~ 0°
  Edge Milling Speed   300 ~ 3000 mm/min.
 Moving Stroke of Longitudinal
 Pressing Beam
 1000 ~ 1200 mm
 Taper Hole of Milling Spindle End  ISO 50(7:24)

Application and Related Equipment of Wuxi JACK Advanced Configuration Edge Milling Machine

1. Benefitting from the advanced configurations introduced above, the powerful Wuxi JACK Edge Milling Machine can be applied in wide variety of application sites with special requirement, especially large scale projects. For example, Sea Crossing Bridge, Bay Bridge, Offshore Drilling Platform, Nuclear Power Plant, etc.

2. The directly connected equipment with advanced configuration Edge Milling Machine is MP series Plate Butt Joint Welding Machine, for producing large size steel plates applied in big dimension production;
3. The longest length for beveling in XBJ series Plate Edge Milling Machine is from 18m up to 23m. For longer metal plates, another more complicated and higher manufacturing cost product: Plate traveling style heavy duty Edge Milling Machine can be selected;
4. The indirect related equipment with Edge Milling Machine (Plate Beveling Machine) are Beam End Face Milling Machine, Edge Rounding Machine, Automatic Girder Longitudinal Welding Machine for BOX Beam which are usually deployed at the working station later in the process map;
5. The streamline use tandem working Edge Milling Machine can be applied in H Beam Production Line, T Beam Production Line, BOX Beam Production Line, Shipbuilding Production Line together with Stiffener Plate Element Straightening Machine, Welding Manipulator for pipe production purpose, etc.

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Edge Milling Machine Blogs

  • Wuxi JACK make delivery on a set of SXBJ125 Edge Milling Machine to Russia

    Brief Introduction: On Jan.16th, 2022, Wuxi JACK made shipment on a set of SXBJ125 double heads Heavy duty Edge Milling machine to a Russian customer. It is an advanced Plate Beveling machine with many custom made technical specialties, which makes this set of Plate End Milling machine a powerful eq Read More

  • A Set of SXBJ-3 Edge Milling Machine Made Shipment to Russia

    On Oct.10th, 2021, a set of SXBJ-3 double heads Edge Milling machine was made shipment by Wuxi JACK to a customer at Chelyabinsk, Russia. Capability of the SXBJ-3 Edge Milling machine latest delivered:1) This 3m stroke Plate Edge Milling machine has ability of making welding groove on workpie Read More

  • Chief Engineer and General Manager of Wuxi JACK attended Industry Conference for Automatic Welding Technique applied in Offshore Oil Machinery

    On Oct.14th ~ 15th 2021, Chief Engineer and General Manager of Wuxi JACK, Mr. David Zhang, attended an industry conference on the subject of “Automatic Welding Technique applied in Offshore Oil Machinery” sponsored by Chinese National Offshore Oil Engineering Company (Headquartered in Tianjin) held Read More

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