Wuxi JACK Welding Positioner, the Most Reliable Welding Turntable for Customers!

1. Extensive Use of Welding Positioner

1) Application: Welding Positioner is a kind of universal applied welding equipment, which has one to three motion axis Welding Turntable, for making fabrication on various structure members;

2) Welding Turntable Degree of Freedom in Welding Positioner:

By means of Welding Turntable:
a) 0° ~ 360° rotation;
b) 0° ~ 120° tilting;
c) 1m ~ 5m or more vertical stroke elevation;
Workpiece being fixed on Rotary Welding Positioner can be adjusted to the optimum position, for implementing designed welding technology;

2. Application site of Wuxi JACK L type Welding Positioner: (Fig.1)

3. Advantages and Leading Positions of Wuxi JACK Welding Positioner:

1) Business Achievement: Over the past two decades, as a professional supplier in Cutting and Welding Equipment Industry with strong technical strength, Wuxi JACK has delivered hundreds sets of Welding Positioner for customers, in diversified structure and loading tonnage of Welding Turntable;
2) Broad Customer Base: These Rotary Welding Positioner are distributed across industrial manufacturing industries all over the world, creating great values for customers;
3) Exceeding Technical Strength: Relying on excellent technical and manufacturing team, Wuxi JACK is not only good at delivering conventional Welding Positioner for customers, but also strong at designing and producing Special made Welding Positioner;

4. Main Varieties of Wuxi JACK Welding Positioner:

1) Conventional Welding Positioner with 2 Axis rotating and tilting Welding Turntable;
2) 2 Column Head and Tail Welding Positioner;
3) Fixed height 2 Axis L type Welding Positioner;
4) Elevating 3 Axis L type Welding Positioner;
5) Welding Turntable Elevating Welding Positioner;
6) Horizontal or Upright Single Axis Welding Turntable;
7) Servo Drive Welding Positioner;
8) Rotating Pipe Welding Positioner…
In all, every set of Wuxi JACK Welding Positioner does great job at customer site;
5. Summary on strong points of this product family is illustrated in web page: “ Superiority of Wuxi JACK Welding Positioner ”.

The lefthand scrolling photos: Variations of Wuxi JACK Welding Positioner

Applicable Workpieces for Welding Positioner:

1) Working parts with more than single pass of welding seam;
2) Especially welding seam distribution is in different planes, on three dimensional Welding Turntable,
Operator can change position and orientation of working parts conveniently and precisely in Welding Positioner, to make sure that welding can be fulfilled at the most ideal position;

Irreplaceable Role of Welding Positioner:

1) Friendly Ergonomics: Under majority conditions, working parts are not easily to be manipulated and taken manually: Operators need to acquire comfortable welding operation with support of welding turntable. And, hence comes Rotary Welding Positioner;
2) All Welding Positions Available: Welding Positioner helps operator and welding equipment implementing operation always in the most desired position: The 45° fillet welding, flat welding… Benefitting from powerful functions of Rotary Welding Positioner;
3) Catering on All Applicating Scenarios: Wuxi JACK has delivered all structures of Welding Positioner in all loading tonnages of welding turntable.
 

1. Scope of Two Working Axis Welding Positioner:

1) Welding Turntable has two degrees of freedom: 0°~360° infinite revolving and 0°~120° CW/CCW tilting;

2) Drive: Both working motions of Welding Turntable are driven with motor reducer;
3) Two Main Types: Two axis Welding Positioner includes: Conventional HB series Single Welding Turntable Welding Positioner; And Fixed Height L type Welding Positioner;

4) Loading capacity of Welding Turntable: 

Ranges from 100kg to 50 Ton, corresponds with Light duty / Medium duty / Heavy duty Welding Positioner;

5) Selling Volume: Two Control Axis Welding Positioner has the largest selling volume;
6) Applicable Workpieces: Two Control Axis Welding Positioner is suitable on short length and small height structure members. So, elevation function is not necessary for its Welding Turntable, which absorb total length of working parts.

1. Scope of Single Axis Welding Positioner:

1) The Solitary Degree of Freedom with Welding Turntable:

0°~360° infinite revolving under motor drive:

a) Either single Welding Turntable Welding Positioner in vertical plane;

b) Or, revolve Welding Turntable in horizontal plane;

2) Drive: Rotation of welding turntable in Single Axis Welding Positioner is driven with motor reducer;
3) Application: In Single Axis Welding Positioner, horizontal plane welding turntable of various loading weight takes lead;
4) Applicable Workpieces: Working parts with one to multiple passes of regular arranged circumferential welding seam on external surface of workpieces;

5) Conventional loading capacity of Welding Turntable:

a) Horizontal plane is from 1 Ton to 30 Ton;
b) Vertical plane is from 1 Ton to 10 Ton.

2. Technical Parameters of Single Axis Welding Positioner:

1. Structure of Head and Tail Welding Positioner:

1) Feature: There are 2 sets of upright columns in 1 set of Head and Tail Welding Positioner, which joints both ends of workpieces in rigid or flexible way. So, the equipment is also named as Two Columns Welding Positioner;

2) Quantity of Welding Turntable: 2 sets, being installed in vertical facing orientation, at both sets of the upright columns;
3) Types: Head and Tail Welding Positioner can be classified into fixed height (No up and down stroke) and elevating type;
4) Application: Elevating type Head and Tail Welding Positioner takes lead;

5) Distance between 2 Upright Columns in Head and Tail Welding Positioner:

It can be either:

a) Connected with tangible horizontal beam (Fixed distance);
b) Or, one set of the column is stationary, and the other is moving type (Adjustable distance);

6) Motion Axis in Head and Tail Welding Positioner:

a) The 1^st Axis: Must: 0°~360° horizontal revolving of welding turntable along workpiece axial direction;

b) The 2^nd Axis: Majority Selected Choice: Workpiece elevation available within certain stroke;
c) The 3^rd Axis: 0°~360° rotation of welding turntable along radial direction of workpiece;
7) Applicable Working Parts: Long piece parts of various specification;
8) Conventional loading capacity of Welding Turntable in Head and Tail Welding Positioner: From 1 Ton to 10 Ton.
 

2. Technical Parameters of Head and Tail Welding Positioner:

1. Specialty of Servo Drive Welding Positioner:

1) Drive: Welding turntable revolve and tilt are driven with servo motor and managed with encoder;

2) Loading Capacity: Considering power range of servo motor, Servo Drive Welding Positioner is confined to light and medium duty;

3) High Precision of Wuxi JACK Servo Drive Welding Positioner:

a) Revolve and tilting of welding turntable can attain accuracy tolerance of ±0.02°;
b) Optional elevation function: Precision is not so strict. The key control points are safety and in-phase;
4) Applicating Scenario: Special requirement applicating case. One of the examples is for military use;
5) Conventional loading capacity of Welding Turntable in Servo drive Welding Positioner is from 500 kg to 3 Ton.

2. Technical Parameters of Servo Drive Welding Positioner:

1. Importance of Special Made Welding Positioner:

1) Definition: Welding turntable is special designed for specific usage of Welding Positioner by customers;

2) Examples of Special Made Welding Positioner:

a) PR model Rotating Pipe Welding Positioner, combining working principle of Welding Positioner and Welding Rotator;
b) Welding Fixture type Welding Positioner, with manual or motor drive turning of welding turntable;
c) Super light loading capacity Welding Positioner, such as 200kg;
d) Special requirement on welding turntable revolving Welding Positioner;
e) Heavy duty welding turntable lifting revolving Head and Tail Welding Positioner;
3) Significance: Capability on developing Special made Welding Positioner reflects comprehensive technical strength of supplier company.

2. Technical Parameters of Special Made Welding Positioner: