1 L type Welding Positioner Welding Turntable 13- DSCN0902

Wuxi JACK Welding Positioner, the Most Reliable Welding Turntable for Customers!

Function of Rotary Welding Positioner

1. Extensive Use of Welding Positioner

1) Application: Welding Positioner is a kind of universal applied welding equipment, which has one to three motion axis Welding Turntable, for making fabrication on various structure members;

2) Welding Turntable Degree of Freedom in Welding Positioner:

By means of Welding Turntable:
a) 0° ~ 360° rotation;
b) 0° ~ 120° tilting;
c) 1m ~ 5m or more vertical stroke elevation;
Workpiece being fixed on Rotary Welding Positioner can be adjusted to the optimum position, for implementing designed welding technology;

2. Application site of Wuxi JACK L type Welding Positioner: (Fig.1)

Fig1 L type Welding Positioner 3- 100_7167

 

3. Advantages and Leading Positions of Wuxi JACK Welding Positioner:

1) Business Achievement: Over the past two decades, as a professional supplier in Cutting and Welding Equipment Industry with strong technical strength, Wuxi JACK has delivered hundreds sets of Welding Positioner for customers, in diversified structure and loading tonnage of Welding Turntable;
2) Broad Customer Base: These Rotary Welding Positioner are distributed across industrial manufacturing industries all over the world, creating great values for customers;
3) Exceeding Technical Strength: Relying on excellent technical and manufacturing team, Wuxi JACK is not only good at delivering conventional Welding Positioner for customers, but also strong at designing and producing Special made Welding Positioner;

4. Main Varieties of Wuxi JACK Welding Positioner:

1) Conventional Welding Positioner with 2 Axis rotating and tilting Welding Turntable;
2) 2 Column Head and Tail Welding Positioner;
3) Fixed height 2 Axis L type Welding Positioner;
4) Elevating 3 Axis L type Welding Positioner;
5) Welding Turntable Elevating Welding Positioner;
6) Horizontal or Upright Single Axis Welding Turntable;
7) Servo Drive Welding Positioner;
8) Rotating Pipe Welding Positioner…
In all, every set of Wuxi JACK Welding Positioner does great job at customer site;
5. Summary on strong points of this product family is illustrated in web page: “ Superiority of Wuxi JACK Welding Positioner ”.

 

Wide Range of Wuxi JACK Welding Positioner Delivered for Customers

The Finished End Facing made by Wuxi JACK End Facing Machine

1 Welding Positioner Welding Turntable 14- 100_9920
2 Head and Tail Welding Positioner
3 Welding Positioner Welding Turntable 5 IMG_4879
4 L type Welding Positioner 8- DSCN0896
5 Welding Positioner Welding Turntable 1- 100_8584
6 L type Welding Positioner 5- IMG_1747
7 Welding Positioner Welding Turntable 1- 100_6999
8 Head and Tail Welding Positioner 4

Wuxi JACK Welding Positioner Welding Turntable Working Video

Classification on Wuxi JACK Welding Positioner Welding Turntable

1) Wuxi JACK has capability on delivering full range of Welding Positioner with all available structure and loading tonnage Welding Turntable;

2) These Welding Positioner can be divided into below 6 broad categories:

1. Conventional Two Working Axis Welding Positioner with Welding Turntable:

1) 0° ~ 360° revolve;
2) 0° ~ 120° tilting;
This includes:
1) Conventional single Welding Turntable Welding Positioner;
2) Welding Turntable stationary height L type Welding Positioner;

2. Three Working Axis Welding Positioner with Welding Turntable:

1) 0° ~ 360° revolve;
2) 0° ~ 120° tilting;
3) Certain vertical stroke up and down adjustment;
This includes:
1) Elevating L type Welding Positioner;
2) Welding Turntable rotating Head and Tail Welding Positioner;

3. Single Working Axis Welding Positioner:

This includes:
1) Single Axis Rotary Welding Positioner;
2) Horizontal revolving Welding Turntable;

4. Head and Tail Welding Positioner with Welding Turntable:

1) Either fixed height, or certain in vertical stroke elevation available;
2) 0° ~ 360° Radial revolve of Welding Turntable;
3) Optional 0° ~ 360° axial rotation of Welding Turntable;
This includes double Welding Turntable Welding Positioner;
5. High Precision Servo Drive Welding Positioner of different tonnage Welding Turntable;
6. Various kinds of Special made Welding Positioner.

 

Below is sweeping view on the above listed Welding Positioner and Welding Turntable:

1. Two Working Axis Welding Positioner:

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1. Scope of Two Working Axis Welding Positioner:

1) Welding Turntable has two degrees of freedom: 0°~360° infinite revolving and 0°~120° CW/CCW tilting;

2) Drive: Both working motions of Welding Turntable are driven with motor reducer;
3) Two Main Types: Two axis Welding Positioner includes: Conventional HB series Single Welding Turntable Welding Positioner; And Fixed Height L type Welding Positioner;

4) Loading capacity of Welding Turntable: 

Ranges from 100kg to 50 Ton, corresponds with Light duty / Medium duty / Heavy duty Welding Positioner;

5) Selling Volume: Two Control Axis Welding Positioner has the largest selling volume;
6) Applicable Workpieces: Two Control Axis Welding Positioner is suitable on short length and small height structure members. So, elevation function is not necessary for its Welding Turntable, which absorb total length of working parts.

2. Technical Parameters of Two Control Axis Welding Positioner:

2. Three Control Axis Welding Positioner

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1. Technical Characteristics of Three Axis L type Welding Positioner:

1) Three Degrees of Freedom with Welding Turntable:

a) 0°~360° infinite revolving;
b) 0°~120° tilting;
c) Vertical up and down motorized movement within certain stroke;
So, it is also elevating / lifting type Welding Positioner;

2) Drive of Welding Turntable in 3 Axis L type Welding Positioner:

a) Revolve and tilting of welding turntable are driven with motor reducer;
b) Elevation: In Wuxi JACK produced L type Welding Positioner, welding turntable is driven with hydraulic cylinder, guaranteeing fully safety and reliable working;

3) Typical Three Axis Welding Positioner:

a) Elevating L type Welding Positioner;
b) Lifting type Head and Tail Welding Positioner
c) Manual adjusting lift single welding turntable Welding Positioner;
4) Applicable Condition: Suitable for longer working parts;
5) Loading capacity of Welding Turntable in Elevating L type Welding Positioner: 1 / 1.2/ 2 / 3 Ton;
6) Elevating stroke of Welding Turntable: From 500mm to 1500 mm.

 

2. Technical Parameters of Three Axis Welding Positioner:

 Max. Loading Capacity of
 Welding Turntable
 1000 ~ 3000 kg
 Lifting Stroke of L Arm and
 Rotary Welding Turntable
 800 ~ 1500 mm
 Size of Welding Turntable  (460x 600mm) ~ (1200x1200 mm)
 Vertical Plane Revolving Speed of
 L Arm and Welding Turntable
 2 rpm
 Rotation Speed of 
 Welding Turntable
 0.2 ~ 2 rpm
 Hydraulic Drive Motor Power of
 L Arm and Rotary Welding Turntable Elevation
 1.1 ~ 3 kW
 Welding Turntable Rotation
 Drive Motor Power
 0.75 ~ 3 kW

3. Single Axis Welding Positioner

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1. Scope of Single Axis Welding Positioner:

1) The Solitary Degree of Freedom with Welding Turntable:

0°~360° infinite revolving under motor drive:

a) Either single Welding Turntable Welding Positioner in vertical plane;

b) Or, revolve Welding Turntable in horizontal plane;

2) Drive: Rotation of welding turntable in Single Axis Welding Positioner is driven with motor reducer;
3) Application: In Single Axis Welding Positioner, horizontal plane welding turntable of various loading weight takes lead;
4) Applicable Workpieces: Working parts with one to multiple passes of regular arranged circumferential welding seam on external surface of workpieces;

5) Conventional loading capacity of Welding Turntable:

a) Horizontal plane is from 1 Ton to 30 Ton;
b) Vertical plane is from 1 Ton to 10 Ton.

 

2. Technical Parameters of Single Axis Welding Positioner:

 Degree of Freedom  0° ~ 360° Welding Turntable
 Revolve
  Revolve Speed of
 Rotary Welding Turntable
 0.2 ~ 2 rpm, VFD
  Loading Tonnage of
 Welding Turntable
 Horizontal Rotary Welding Turntable:1000 ~ 30000 kg
 Single Axis Welding
 Positioner: 1000 ~ 1000 kg

4. Head and Tail Welding Positioner

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1. Structure of Head and Tail Welding Positioner:

1) Feature: There are 2 sets of upright columns in 1 set of Head and Tail Welding Positioner, which joints both ends of workpieces in rigid or flexible way. So, the equipment is also named as Two Columns Welding Positioner;

2) Quantity of Welding Turntable: 2 sets, being installed in vertical facing orientation, at both sets of the upright columns;
3) Types: Head and Tail Welding Positioner can be classified into fixed height (No up and down stroke) and elevating type;
4) Application: Elevating type Head and Tail Welding Positioner takes lead;

5) Distance between 2 Upright Columns in Head and Tail Welding Positioner:

It can be either:

a) Connected with tangible horizontal beam (Fixed distance);
b) Or, one set of the column is stationary, and the other is moving type (Adjustable distance);

6) Motion Axis in Head and Tail Welding Positioner:

a) The 1st Axis: Must: 0°~360° horizontal revolving of welding turntable along workpiece axial direction;

b) The 2nd Axis: Majority Selected Choice: Workpiece elevation available within certain stroke;
c) The 3rd Axis: 0°~360° rotation of welding turntable along radial direction of workpiece;
7) Applicable Working Parts: Long piece parts of various specification;
8) Conventional loading capacity of Welding Turntable in Head and Tail Welding Positioner: From 1 Ton to 10 Ton.

 

 

2. Technical Parameters of Head and Tail Welding Positioner:

  Degree of Freedom  Welding Turntable
 Revolve, Elevation (Optional)
 and Rotation (Optional)
  Rotary Welding Turntable
 Loading Capacity
  1000 ~ 10000 kg
  Welding Turntable
 Elevation Stroke
  500 ~ 1500 mm
 Rotary Welding Turntable
 Revolve and Rotation Speed
 0.2 ~ 2 rpm, VFD drive

5. Servo Drive Welding Positioner

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1. Specialty of Servo Drive Welding Positioner:

1) Drive: Welding turntable revolve and tilt are driven with servo motor and managed with encoder;

2) Loading Capacity: Considering power range of servo motor, Servo Drive Welding Positioner is confined to light and medium duty;

3) High Precision of Wuxi JACK Servo Drive Welding Positioner:

a) Revolve and tilting of welding turntable can attain accuracy tolerance of ±0.02°;
b) Optional elevation function: Precision is not so strict. The key control points are safety and in-phase;
4) Applicating Scenario: Special requirement applicating case. One of the examples is for military use;
5) Conventional loading capacity of Welding Turntable in Servo drive Welding Positioner is from 500 kg to 3 Ton.

 

2. Technical Parameters of Servo Drive Welding Positioner:

 Max. Loading Capacity of
 Welding Turntable
 500 ~ 3000 kg
 Welding Turntable Revolve and
 Tilting Drive
 Servo Motor
 Welding Turntable Revolve Speed  0 ~ 10 rpm
 Welding Turntable
Angular Position Accuracy
 ±0.02°

6. Special Made Welding Positioner

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1. Importance of Special Made Welding Positioner:

1) Definition: Welding turntable is special designed for specific usage of Welding Positioner by customers;

2) Examples of Special Made Welding Positioner:

a) PR model Rotating Pipe Welding Positioner, combining working principle of Welding Positioner and Welding Rotator;
b) Welding Fixture type Welding Positioner, with manual or motor drive turning of welding turntable;
c) Super light loading capacity Welding Positioner, such as 200kg;
d) Special requirement on welding turntable revolving Welding Positioner;
e) Heavy duty welding turntable lifting revolving Head and Tail Welding Positioner;
3) Significance: Capability on developing Special made Welding Positioner reflects comprehensive technical strength of supplier company.

 

2. Technical Parameters of Special Made Welding Positioner:

Below is technical parameters of Special Made Welding Positioner PR Pipe Welding Rotator:
 Applicable Pipe Diameter Range  60 ~ 800 mm for PR24
 80 ~ 1200 mm for PR40
 Welding Turning Roll
 Revolve Speed
 0.09 ~ 0.9 rpm
 Welding Turning Roll Revolve   0° ~ 360°
 Welding Turning Roll Tilting  -45° ~ +45°
 Top Turning Roll Downward Stroke  510 mm

Extensive Application of Welding Positioner Welding Turntable

1. Applied Industries: The core task of Rotary Welding Positioner is to weld structure members of all sizes/ structures and weight, which sees the most widely application in: Construction Machinery/ Engineering Machinery/ Vehicle Industry, and Automobile Industry/ Boiler/ Pressure Vessel/ Petrochemical/ Electric Machinery;

2. Advantages of Welding Positioner Welding Turntable:

1) The Best and Consistent Welding Quality: By rotating/ tilting/ elevation of working parts, welding seam and position of workpieces can be adjusted to optimal orientation, guaranteeing persistent controllable welding performance;
2) Ideal Ergonomics Condition: Operator and welding equipment can carry out welding operation on structure members, in the most comfortable and user friendly condition;
3) Top Level Productivity: By adjusting workpieces to the best orientation, working efficiency of Welding Positioner can be raised to the best level;

3. Related Welding Equipment with Welding Positioner:

In practical use, Welding Positioner often works with other welding equipment:
1) Welding Rotator (Welding Roller Bed);
2) Welding Manipulator (Welding Column and Boom);
3) Welding Robot;
4) Special Purpose Welding Equipment; 
These welding equipment and Welding Positioner can be composed into various tailor made Welding Center;
4. Equipment of similar functions with Welding Positioner: Steel Structure workpieces Overturning Equipment of various designs/ structures and loading capacities.

Welding Positioner Welding Turntable
01

L type Welding Positioner
02

Welding Positioner Welding Turntable
03

Working Principle of Wuxi JACK L type Welding Positioner and Welding Turntable

Design and Working Principle of Welding Positioner

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Here we take LBS30 model Elevating L type Welding Positioner as an example, which has a 3 Ton loading capacity Welding Turntable, to explain how does the welding equipment work:

1. Structure and Operating Way of Elevating L type Welding Positioner:

1) To get the most desirable welding position of long length large workpiece, there are three degrees of freedom in a set of LBS model Elevating L type Welding Positioner. Shown as below:

 

2) Design sketch of Wuxi JACK LBS30 L type Welding Positioner:

2. 0°~ 360° Infinite Revolve of Welding Turntable in Elevating L type Welding Positioner:

Photo 1:
1) Role: In Welding Positioner, Welding Turntable revolve leads workpiece into motion, and being welded at the same time;
2) Revolve Orientation is along slew bearing of Welding Turntable;
3) Linear Speed: So, welding turntable revolve velocity is also welding speed of Welding Positioner, which is adjusted with A.C. inverter;

4) Drive Way of Welding Turntable Revolve:

a) In conventional Welding Positioner, welding turntable revolve is driven with conventional A.C. motor reducer;
b) In servo drive Welding Positioner, welding turntable revolve is driven with servo motor reducer;
5) Workpiece Secure: Working parts are fixed into T slots rows on top surface of welding turntable, during work of L type Welding Positioner.

3. 0°~ 360° Welding Turntable Rotation in Elevating L type Welding Positioner:

Photo 2:
1) Role: Manage orientation of Welding Turntable (Hence workpiece) to the best position;
2) Rotation Orientation is along slew bearing of L arm;
3) Linear Speed: In Welding Positioner, welding turntable rotating speed is constant, unless customer has special requirement;

4) Drive Way of Welding Turntable Rotation:

a) In conventional Welding Positioner, welding turntable rotation (And tilt) is driven with conventional A.C. motor reducer;
b) In servo drive Welding Positioner, welding turntable rotation (And tilt) is driven with servo motor reducer;

4. Elevation of L Arm and Welding Turntable in Elevating L type Welding Positioner:

Photo 3:
1) Role: Accommodating long length of working parts;
2) Drive Way: In Wuxi JACK delivered Elevating L type Welding Positioner, lifting and lowering down of welding turntable are driven with hydraulic system oil cylinders. This can promise workpiece elevation in the best degree of security and reliable work;
3) Lifting Stroke of L arm and welding turntable depends on workpiece size. For LBS30 model Elevating L type Welding Positioner, elevating stroke is 1500mm.

Other series of Products We Own besides Welding Positioner

1. Application of MP20 Plate Butt Joint Welding Machine:
2. Structure and Working Principle of MP Series Plate Butt Welding Joint Machine:
3. Technical Parameters of MP20 Plate Butt Weld Joining Machine:
 
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1. Application of DX1520 H Beam End Face Milling Machine:
2. Function Briefs of DX1520 H Beam End Face Milling Machine for Steel Structure Member:  Precise Linear Guiderails of both directions for Precision Guarantee / Working Speed Control / Working Tool of Powerful Milling Head/ Operation / Workpiece Clamp 
3. Technical Parameters of DX1520 H Beam End Face Milling Machine:
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1. What can ASM63 Angle Steel Straightening Machine do for Customer?
2. Why You need Angle Straightening Machine?
3. The Good Points of ASM series Angle Steel Straightening Machine:
4. Technical View on ASM63 Angle Steel Straightening Machine:
5. Technical Parameters of ASM63 Angle Steel Straightening Machine:
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A. Uniqueness of 7 Axis 3000/12 Heavy duty Oxy-fuel Plasma CNC Pipe Cutting Machine:
B. The Challenge on Developing Mature 7 Axis 3000/12 Heavy duty Oxy-fuel Plasma CNC Pipe Intersection Cutting Machine:
C. The 7 Axis of CNC in Heavy duty Oxy-fuel Plasma CNC Pipe Intersection Cutting Machine:
D. User Friendly Design in Wuxi JACK Heavy duty Oxy-fuel Plasma CNC Pipe Cutting Machine:
E. Technical Parameters of 7 Axis 3000/12 Heavy duty Oxy-fuel Plasma CNC Pipe Intersection Cutting Machine:
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1. The Definition and Characteristic of HB series Universal Welding Positioner:
2. Technical Features of the HB series Universal Rotary Welding Positioner:
3. Technical Parameters of the HB series Single Welding Turning Table Welding Positioner:
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WUXI JACK TECHNOLOGY CO., LTD
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