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Wuxi JACK Welding Positioner, 

the Most Reliable Tool for Customer!

1) What is Function of Rotary Welding Positioner?

a) Welding Positioner is a kind of universal welding positioning equipment, for making fabrication on various types of structure members;
b) By means of welding turntable rotation, tilting and elevation, the workpiece fixed on the Rotary Welding Positioner can be adjusted to the position of most applicable for implementing designed welding technology;

2) Below is a typical application of Welding Positioner: 

Welding Positioner -3- 100_7167

3) What are Advantages and Cutting Edge of Wuxi JACK Welding Positioner?

a) Over the past two decades, as a professional company in Welding and Cutting Equipment Industry with strong technical strength, Wuxi JACK has delivered hundreds sets of Welding Positioner in diversified structure and loading tonnage for customers;
b) These Rotary Welding Positioner are distributed across industrial manufacturing industries all over the world, contributing to value creating vocations of customers;
c) Relying on excellent technical and manufacturing team, Wuxi JACK is not only good at delivering standard conventional Welding Positioner for customer, but also strong at designing and producing all kinds of special made Welding Positioner: The traditional Standard Rotary Welding Positioner, Head and Tail Welding Positioner, L type Welding Positioner, Elevating type Welding Positioner, Rotary Welding Table, L type Lifting Welding Positioner, Servo Drive Welding Positioner, Pipe Rotator… Every set of Welding Positioner coming out of Wuxi JACK does great job at customer site.

The Wide Range of Welding Positioner Delivered from Wuxi JACK

The Finished End Facing made by Wuxi JACK End Facing Machine

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Rolling 2
Rolling 3
Rolling 4
Rolling 5
Rolling 6
Rolling 7
Rolling 8

What are the types of Rotary Welding Positioner?

As a professional company with over two decades years of deep down exploration, Wuxi JACK has delivered full range of Welding Positioner in all kinds of structure and loading tonnage. These Welding Positioner can be divided into 6 broad categories of:
1. Two Control Axis Welding Positioner with welding turning table revolve and tilting, this includes the standard Single Table Top Welding Positioner and Fixed Height L type Welding Positioner;
2. Three Control Axis Welding Positioner with rotary welding table revolve, tilting and elevation, this includes L type Elevating Welding Positioner;
3. Single Control Axis Welding Positioner, this includes Single Axis Rotary Welding Positioner, and Horizontal Welding Turning Table;
4. Head and Tail Welding Positioner, with rotary welding table elevation, revolve and sometimes rotation function; This includes Double Table Top Welding Positioner;
5. High Precision Servo Drive Welding Positioner of different tonnage;
6. Various kinds of Special made Welding Positioner.
Next, on the way of checking every one of these Rotary Welding Positioner!

Navigation Bar on “Types of Welding Positioner”

2. Three Control Axis Welding Positioner

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1. Definition on Three Control Axis Welding Positioner:

1) The three degrees of freedom in Three Control Axis Welding Positioner is, besides the 0°~ 360° infinite revolving and 0°~ 120° tilting of rotary welding table, the up and down movement as well. So, this is also Elevating type Welding Positioner;
 2) Same as the Two Axis Rotary Welding Positioner, the revolve and tilting of rotary welding table and L arm are also driven with motor reducer. As to its elevation, in Wuxi JACK Elevating type Welding Positioner, it is driven with hydraulic cylinder for safety and reliable working;

 3) Contrary to the Two Axis Welding Positioner, in Three Axis Welding Positioner, majority application is with L type Elevating Welding Positioner. Only minority of the Single Table Top Welding Positioner has lifting ability;

 4) The Elevating type Welding Positioner is applied for welding on bigger size of workpiece;

 5) The loading capacity of L type Elevating Welding Positioner is 1 Ton, 1.2 Ton, 2 Ton and 3 Ton; And the corresponding elevating stroke is usually from 500mm to 1500mm. 

 

2. Technical Parameters of Three Axis Welding Positioner:

 Max. Loading Capacity of
 Welding Turning Table
 1000 ~ 3000 kg
 Lifting Stroke of L Arm and
 Rotary Welding Table
 800 ~ 1500 mm
 Size of Welding Turning Table  (460x 600mm) ~ (1200x1200 mm)
 Vertical Plane Revolving Speed of
 L Arm and Rotary Welding Table
 2 rpm
 Rotation Speed of
 Welding Turning Table
 0.2 ~ 2 rpm
 Hydraulic Driving Motor Power of
 L Arm and Rotary Welding Table
 Elevation
 1.1 ~ 3 kW
 Welding Turning Table Rotation
 Driving Motor Power
 0.75 ~ 3 kW

1. Two Control Axis Welding Positioner

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 1. Definition on Two Control Axis Welding Positioner:

1) The Rotary Welding Table of two axis Welding Positioner has two degrees of freedom: The 0°~360° revolving and 0°~120° tilting of welding turning table. Both ways of working are driven with motor reducer;

2) As mentioned earlier, this group of Welding Positioner has two main branches of traditional HB series Single Table Top Welding Positioner, which has the largest share in terms of selling volume, together with minority of Fixed Height L type Welding Positioner;

3) The standard models of loading capacity for Welding turntable ranges from 100kg to 50 Ton, which can be classified further into Light duty Welding Positioner, Medium duty Welding Positioner, and Heavy duty Welding Positioner;
4) This group of Two Control Axis Welding Positioner has the largest application among its product group;
5) This group of Two Control Axis Welding Positioner is applicable for welding relatively short length and small height structure members. So, elevation function is not necessary for its use, and welding turning table can absorb total length of working parts.

 

2. Technical Parameters of Two Control Axis Welding Positioner:

Welding Positioner Parameter
 
 

3. Single Axis Welding Positioner

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1. Definition on Single Axis Welding Positioner:

1) The only degree of freedom in Single Axis Welding Positioner is 0°~360° infinite revolving welding turning table, either in the style of Single Table Top Welding Positioner, or in the way of Horizontal Rotary Welding Table;

2) The rotation of welding turning table in Single Axis Welding Positioner is driven with motor reducer;
3) For application of Single Axis Welding Positioner, the Horizontal Rotary Welding Table of various loading weight takes majority;
4) This group of Welding Positioner is usually applied for welding on workpiece with regular arranged circumferential welding seam;
5) The standard loading capacity of Horizontal Welding Turning Table is from 1 Ton to 30 Ton; And that of the Single Axis Welding Positioner is usually from 1 Ton to 10 Ton.

 

2. Technical Parameters of Single Axis Welding Positioner:

 Degree of Freedom  0° ~ 360° Welding Turning
 Table Revolve
  Revolve Speed of
 Rotary Welding Table
 0.2 ~ 2 rpm, VFD
  Loading Tonnage of
 Welding Turning Table
 Horizontal Rotary Welding
 Table:1000 ~ 30000 kg
 Single Axis Welding
 Positioner: 1000 ~ 1000 kg

4. Head and Tail Welding Positioner

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1. Definition on Head and Tail Welding Positioner:

1) Compared with Single Table Top Welding Positioner, the Head and Tail Welding Positioner can be viewed as Double Table Top Welding Positioner;
2) Head and Tail Welding Positioner has two sub groups of fixed height and elevating type. Of which the Elevating type has the majority use;
3) Another view of classification on Head and Tail Welding Positioner is the structure of equipment. To be specifically, the relationship between its both ends of brackets: The connecting type, and splitting type;

4) Control Axis in Head and Tail Welding Positioner:

a) The necessitate degree of freedom in Head and Tail Welding Positioner is 0°~360° horizontal revolving of rotary welding table;
b) Of course, the Elevating type Head and Tail Welding Positioner has the second degree of elevation;
c) The most complicated Head and Tail Welding Positioner is with the third degree of freedom: The 0°~360° rotation of welding turning table, which is a three axis Head and Tail Welding Positioner;
5) Head and Tail Welding Positioner is developed for welding long piece parts of various specification;
6) The standard loading capacity of Head and Tail Welding Positioner is from 1 Ton to 10 Ton.

 

2. Technical Parameters of Head and Tail Welding Positioner:

  Degree of Freedom  Welding Turning Table
 Revolve, Elevation (Optional)
 and Rotation (Optional)
  Rotary Welding Table
 Loading Capacity
  1000 ~ 10000 kg
  Welding Turning Table
 Elevation Stroke
  500 ~ 1500 mm
 Rotary Welding Table
 Revolve and Rotation Speed
 0.2 ~ 2 rpm, VFD drive

5. Servo Drive Welding Positioner

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1. Definition on Servo Drive Welding Positioner:

1) As we can get clue from its name, the servo drive Welding Positioner has its rotary welding table revolved and tiled driven with servo motor. For this reason, this group of products are confined to light duty and medium duty Rotary Welding Positioner;
2) The second point is, in servo drive Welding Positioner, the critical control is on revolve and tilting of welding turning table, which can attain the accuracy tolerance of ±0.02° for Wuxi JACK servo drive Welding Positioner. Suppose the product has also with elevation function, requirement on corresponding elevation precision in the servo drive Elevating type Welding Positioner is not so strict;
3) Servo drive Welding Positioner is usually applied in special requirement applicating case. One of the examples is for military use;
4) The standard loading capacity of Servo drive Welding Positioner is from 500 kg to 3 Ton.

 

2. Technical Parameters of Servo Drive Welding Positioner:

 Max. Loading Capacity of
 Welding Turning Table
 500 ~ 3000 kg
 Welding Turning Table Revolve and
 Tilting Drive
 Servo Motor
 Welding Turning Table Revolve Speed  0 ~ 10 rpm
 Welding Turning Table
Angular Position Accuracy
 ±0.02°

6. Special Made Welding Positioner

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1. Definition on Special Made Welding Positioner:

1) Special made Welding Positioner can be distributed as any type of welding positioning equipment different from the preceding described 5 general types of Welding Positioner. So, their common point is specific design for specific applicating case, which can not be covered for all of its types;
2) Some of the examples here we give: The PR model Pipe Welding Rotator, which has working principle of both Welding Positioner and Welding Rotator; The Welding Fixture type Welding Positioner, with manual turning or motor drive turning of rotary welding table; The super light loading capacity Welding Positioner, such as 200kg, and special requirement on welding turntable revolve Welding Positioner, the heavy duty Lifting Revolving Rotation Head and Tail Welding Positioner…;

3) In summary, the capability on designing and producing Special made Welding Positioner to meet customer demand reflects the comprehensive strength of a company.

 

2. Technical Parameters of Special Made Welding Positioner:

Below is just example on the PR Pipe Welding Rotator:
 Applicable Pipe Diameter Range  60 ~ 800 mm for PR24
 80 ~ 1200 mm for PR40
 Welding Turning Roll
 Revolve Speed
 0.09 ~ 0.9 rpm
 Welding Turning Roll Revolve   0° ~ 360°
 Welding Turning Roll Tilting  -45° ~ +45°
 Top Turning Roll Downward Stroke  510 mm

Application Range of Welding Positioner

1) The core task of Rotary Welding Positioner is to weld structure members of all sizes, structures and weight, which sees the most widely application in Construction Machinery, Engineering Machinery, Vehicle Industry, and Automobile Industry
2) The second biggest industries adopting Welding Positioner are Boiler, Pressure Vessel, Petrochemical, Electric Machinery;

3) The advantages of Welding Positioner are, as you can make judgement from the preceding discussion:

a) First, Welding Positioner eliminate danger risk of structure member welding;
b) Second, Welding Positioner makes structure member welding comfortable and user friendly;
c) Third, Welding Positioner makes quality of structure member welding controllable and consistent;
4) In practical use, Welding Positioner often works with other welding equipment: Welding Rotator, and or Welding Manipulator, and or Welding Robot, and or Special Purpose Welding Machine, which are composed into Welding Center of various composition.

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Welding Positioner
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Welding Positioner
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How does Wuxi JACK Welding Positioner Work?

Design and Working Principle of Welding Positioner

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Let us use the LBS30 Wuxi JACK 3Ton L type Elevating Welding Positioner as an example on explaining how does such welding positioning equipment work:

1. Outline on Working Style of L type Elevating Welding Positioner:

To get the most desirable welding position, there are three degrees of freedom in a set of LBS L type Elevating Welding Positioner. Please check below.
 

2. The 0°~ 360° Rotary Welding Table Infinite Revolve in L type Elevating Welding Positioner:

1) In Welding Positioner, this motion is in the welding speed of workpiece. Usually, it is adjustable by means of A.C. inverter;
2) In ordinary control Welding Positioner, this revolving motion is driven with A.C. motor reducer;
3) In servo drive Welding Positioner, this revolving motion is driven with servo motor reducer;
4) The working parts are secured onto surface of the Welding Turning Table during working of the Welding Positioner into rows of T slots.
 

3. The 0°~ 120° Welding Turning Table Tilting in L type Elevating Welding Positioner:

1) In Welding Positioner, this swing speed of rotary welding table usually is constant, unless customer has special requirement on it;
2) In ordinary control Welding Positioner, this tilting motion is driven with A.C. motor reducer;
3) In servo drive Welding Positioner, this tilting motion is driven with servo motor reducer;
4) There are limit switches at both ends of rotary welding table swing.
 

4. The Up and Down Movement of L Arm and Welding Turning Table Tilting in L type Elevating Welding Positioner:

1) In Wuxi JACK delivered L type Elevating Welding Positioner, this lifting motion is driven with hydraulic system and pushed with oil cylinders. This can give the elevation work of workpiece in best degree of security job and reliable work;
2) The lifting stroke of L arm and welding turning table depends on workpiece size. In this specific set of LBS30 L type Elevating Welding Positioner, the corresponding elevating stroke is 1500mm.

Wuxi JACK Welding Positioner Working Video

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WUXI AMASS MACHINERY CO., LTD
WUXI JACK TECHNOLOGY CO., LTD
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