1- Steel Structure BOX I H Beam End Face Milling Machine 1

Wuxi JACK Steel Structure H Beam End Face Milling Machine, the Widest Application for Customer!

Navigation Bar on “Steel Structure H Beam End Face Milling Machine”

Capability of Wuxi JACK Steel Structure H Beam End Face Milling Machine

1. Function of Steel Structure H Beam End Face Milling Machine:

1) Usage: Steel Structure H Beam End Face Milling Machine polishes end faces of structure members/ section steels/ pipes/ any other cross section working parts, removing rust layer/ foreign particle/ any deflect from end face, making it smooth/ shiny / clean;

Cross Beam finished from Wuxi JACK Steel Structure H Beam End Face Milling Machine (Fig.1)

Fig1 Steel Structure H Beam End Face Milling Machine 252 IMG_1830
2) After end face polishing in the H Beam End Face Milling Machine, the working parts are suitable for next steps of butt joining/ assembly/ painting;
3) Traditionally, H Beam End Face Milling Machine is used on square cross section workpiece, typically Cross/ BOX/ H Beam:
 

H Beam in Wuxi JACK DX1520 H Beam End Face Milling Machine (Fig.2)

Fig2 H Beam End Face Milling Machine 1- DX1520
 

BOX Beam from Wuxi JACK Steel Structure H Beam End Face Milling Machine (Fig.3)

Fig3 BOX H Beam End Face Milling Machine 5
4) CNC: Since 2012, with introduction of CNC H Beam End Face Milling Machine pioneered by Wuxi JACK, any special workpieces, including pipe, can be machined in high efficiency and superior quality. This greatly broadens application field of the Steel Structure H Beam End Face Milling Machine:

Wuxi JACK DX2030 CNC H Beam Pipe End Face Milling Machine (Fig.4)

 
Fig2 Pipe H Beam End Face Milling Machine 8- Support- IMG_20140802_062754
 

 

2. Definition on Conventional H Beam End Face Milling Machine:

1) Vertical end facing stroke equals to 1500mm or less;
2) Typical models are DX15xx and DX12xx series: The max. vertical stroke is 1500mm and 1200mm respectively;

Wuxi JACK DX1520 H Beam End Face Milling Machine (Fig.5)

Fig5 Steel Structure BOX I H Beam End Face Milling Machine 130
 

3) The smallest model is DX08xx: With max. vertical stroke of 800mm;

Wuxi JACK DX0810 Steel Structure H Beam End Face Milling Machine (Fig.6)

Fig5 H Beam End Face Milling Machine 95- 100_8810

 

3. Importance of Conventional H Beam End Face Milling Machine:

1) Extensive Use: Conventional models take the largest share of application, on selling volume and scope;
2) The Longest History: It is the origin of product family Steel Structure H Beam End Face Milling Machine;
3) All the remaining series: Heavy duty/ CNC/ Milling and Facing Center… Are all developed based on conventional H Beam End Face Milling Machine;

4) Wuxi JACK is the leading supplier in the industry on Steel Structure H Beam End Face Milling Machine: Market share/ Technical superiority/ Full line of models for customers choice;

5) Wuxi JACK overall superiorities are introduced in slides “Advantage of Wuxi JACK Steel Structure H Beam End Face Milling Machine”.

Various Models of Wuxi JACK Steel Structure H Beam End Face Milling Machine

High Power and Powerful Milling Head in Wuxi JACK Steel Structure H Beam End Face Milling Machine

The Finished End Facing made by Wuxi JACK End Facing Machine

1 H Beam End Face Milling Machine 56- 100_8615
2 H Beam End Face Milling Machine 1
3 H Beam End Face Milling Machine 99- BF1515 14
4 H Beam End Face Milling Machine 94- 100_8807
5 H Beam End Face Milling Machine 59- 20130613_152205
6 H Beam End Face Milling Machine 3
7 H Beam End Face Milling Machine 57- 20140706_134454
8 H Beam End Face Milling Machine 55- 100_8611

Technical Advantage of Wuxi JACK Steel Structure H Beam End Face Milling Machine

1. Conventional H Beam End Face Milling Machine (This page):

The high power and versatile milling head;

2. H Beam End Face Milling Machine:

1) Hydraulic drive workpiece clamping system;
2) High precision linear guiderail;

3. Special Sized H Beam End Face Milling Machine:

Leading capability on developing Heavy duty Steel Structure H Beam End Face Milling Machine;

4. CNC Control H Beam Pipe End Face Milling Machine:

1) Taking lead in developing CNC series;
2) Unique angular end facing function.

High Power and Easy Operating Milling Head in Wuxi JACK Steel Structure H Beam End Face Milling Machine

 

1. High Power Milling Head in Wuxi JACK H Beam End Face Milling Machine:

1) 7.5kW milling head for conventional models Wuxi JACK H Beam End Face Milling Machine;
2) 9.3kW/ 11kW for Wuxi JACK heavy duty large Steel Structure H Beam End Face Milling Machine;
3) Comparatively, the milling head in some other suppliers’ made machine is only 5.5kW;
 

2. Good Point of Higher Power Milling Head for Steel Structure H Beam End Face Milling Machine:

1) Delivers bigger cutting depth of one time stroke;
2) Efficiency of H Beam End Face Milling Machine can be increased at least 20%;
 

3. User Friendly Control on Spindle Revolutionary Speed in Wuxi JACK H Beam End Face Milling Machine:

1) The 1st and 2nd above photos: There is operating level on cover of the milling head, and handwheel at lateral side;
2) Easy and Convenient: During work of Wuxi JACK H Beam End Face Milling Machine, for spindle rotating speed change, operator just need to turn the handwheel and pull the lever;
3) In contrast, this operation in other supplier’ milling head is strenuous: Operator need to uncover the milling head, and replace gears manually;
 
 

4. Consumables Facer Blade in Wuxi JACK Steel Structure H Beam End Face Milling Machine:

1) Facer blade is consumables installed on milling head, determining end facing quality, and running cost of the H Beam End Face Milling Machine greatly;
2) The 3rd and 4th above photos: Facer blades of Wuxi JACK Steel Structure H Beam End Face Milling Machine have standard specifications, and internationally available;
3) Easy Replacement: Fit on and take off is convenient and quick;
4) Durable: Used properly, the facer blades are durable, lowering down daily operation variable cost of the H Beam End Face Milling Machine.

 

Working Video of Wuxi JACK H Beam End Face Milling Machine

Remark: In addition to below 6 videos, for more running videos of Wuxi JACK standard models Beam End Face Milling Machine, please visit the page: Video of H Beam End Face Milling Machine

Cross Beam End Facing Work in Wuxi JACK DX1515 H Beam End Face Milling Machine Exported to Korea

Carry out end face milling on 2000mm height large BOX Beam, in Wuxi JACK DX2030 H Beam End Face Milling Machine

H Beam End Facing, and CNC controller interface, in Wuxi JACK DX1520 CNC Control H Beam Pipe End Face Milling Machine

H Beam End Facing, CNC Screen, Hydraulic Drive Workpiece Clamping System, at Working Site of Wuxi JACK DX1540 CNC Control H Beam Pipe End Face Milling Machine

Factory Commissioning on Milling Head of DX1540 Steel Structure H Beam End Face Milling Machine at Wuxi JACK Facility

H Beam End Facing Process, and Milling Head Close Up view, in Wuxi JACK H Beam End Face Milling Machine

Categories of Wuxi JACK Steel Structure H Beam End Face Milling Machine

Classification on H Beam End Face Milling Machine is based on types and sizes of working parts:

1. Conventional Models Steel Structure H Beam End Face Milling Machine:
 

Max. Vertical milling stroke from 1200mm (DX12xx) to 1500mm (DX15xx);

2. Special Sizes Steel Structure H Beam End Face Milling Machine:

1) Light duty: Max. Vertical milling stroke from 800mm (DX08xx) to (excluded) 1200mm (DX1200);
2) Medium to Large duty: Max. vertical milling stroke from (Excluded) 1500mm (DX15xx) to 6000mm (DX60xx);

3. CNC Control H Beam Pipe End Face Milling Machine:

Max. Vertical milling stroke from 1000mm (DX10xx) to 3500mm (DX35xx);

4. Structure Member Milling and Facing Center:

Complex of CNC control Steel Structure H Beam End Face Milling Machine.

Navigation Bar on “Types of H Beam End Face Milling Machine”

2. Medium Large duty H Beam End Face Milling Machine

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1. Scope and Technical Feature of Medium Large Steel Structure H Beam End Face Milling Machine:

1) Max. vertical milling stroke is from 1500mm (Excluded) to 4000mm (Excluded);

2) Typical series are for max. milling stroke from 2000mm (DX20xx) and 3000mm (DX30xx);
3) Classical models are DX2040/ DX3030/ DX3535...;
4) Applicable workpieces are: Large size BOX /H Beam/ Pipes/ Tanks;
5) Operating platform is motorized elevating style, considering the height of Max. milling stroke.

 

2. Technical Parameters of Medium Large Size H Beam End Face Milling Machine:

 Vertical End Facing Stroke of
 Steel Structure H Beam End Face Milling Machine
 2000 ~ 3500 mm  
 Horizontal End Facing Speed  150 ~ 800 mm/min.  Inverter Control
 Idle speed of End Facing
 Carriage
 1200 mm/min.  Contant Speed
 Vertical End Facing Speed  150 ~ 800 mm/min.  Inverter Control
 Power of Horizontal Motor in
 Steel Structure H Beam End Face Milling Machine
 3 kW Variable frequnecy motor
 Power of Vertical Motor  4 kW  
 Guide of Milling Head in
 Horizontal and Vertical
 Direction
 Heavy duty Precise Linear Guiderail,
 assembled onto machine base bed and
 column
 Milling Head Power in Standard
 models of H Beam End Face Milling Machine
 7.5 kW  
 Hydraulic Workpiece Clamping
 Rack
 1 Group  Conventional or Special made work table

1. Conventional Models Light Medium duty H Beam End Face Milling Machine

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1. Definition on Conventional H Beam End Face Milling Machine:

1) Max. vertical end facing range from 800mm to 2000mm (Excluding);
2) Models from DX08xx to DX20xx (Excluding);
3) Application History: Conventional models are the earliest developed models; And the most widely application of DX series H Beam End Face Milling Machine;
4) The two most often selected model series are DX15xx and DX12xx, typically DX1215/ DX1520 / DX1530 H Beam End Face Milling Machine;
5) Typical light duty models are DX0820/ DX1010/ DX1015;

 

2. Technical Specialties of Conventional H Beam End Face Milling Machine:

1) Operator stand on the workshop ground directly, instead of on operating platform. Which means, operating platform is fixed onto the bottom position of upright column, instead of motorized elevating form;
2) Hydraulic drive workpiece clamp is a must for running of conventional models H Beam End Face Milling Machine. Wuxi JACK equipment sees the largest variety of workpiece clamp design, to best fitting on customer demand: This is illustrated in blog “Find the Most Applicative Workpiece Fixture in H Beam End Face Milling Machine”.

 

3. Technical Parameters of Conventional Models H Beam End Face Milling Machine:

 Vertical End Facing Stroke of Steel Structure H Beam End Face Milling Machine

 800 ~ 2,000 mm

2000mm not included

 Working Speed of End Face
 Milling in Horizontal Direction

 150 ~ 800
 mm/min.

Inverter Control

 Idle Running Speed of
 Millinging Carriage in
 Horizontal and Vertical Way

 1200 mm/min.

Constant Speed

 Working Speed of End Face
 Milling in Vertical Direction

 150 ~ 800
 mm/min.

Inverter Control

 Power of Horizontal Drive
 Motor in Steel Structure H Beam End Face Milling Machine

 2.2 kW

 Variable frequnecy motor

 Power of Vertical Drive Motor

 3 kW

 

 Guide of Milling Head in
 Horizontal and Vertical
 Direction in H Beam End Face Milling Machine

 Heavy duty Precise Linear Guiderail, assembled
 onto machine base bed and column

 Power of Milling Head

 7.5 kW

 

 Hydraulic Workpiece
 Clamping Rack

 1 Group

Conventional or Special made working table

3. Heavy duty Large H Beam End Face Milling Machine

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1. Scope of Large Steel Structure H Beam End Face Milling Machine:

1) The Max. end face milling stroke is from 4000mm to 6000mm;

2) Typical models: DX4080 and DX6080 Heavy duty H Beam End Face Milling Machine;
3) Applicable Workpieces: Large scale steel structure members

 

2. Technical Parameters of Heavy duty Large Steel Structure H Beam End Face Milling Machine:

 Vertical End Facing Stroke of the
 Steel Structure H Beam End Face Milling Machine
 4,000 ~ 6,000 mm  
  End Facing Speed in Horizontal
 Way
 150 ~ 800 mm/min.  Inverter Control
  Idle Traveling Speed of
 Faclinging Carriage in horizontal
 and vertical direction
 1200 mm/min.  Constant speed
  Vertical End Face Milling Speed  150 ~ 800 mm/min.
 Fixed or variable
 Inverter control
 Horizontal Driving Motor of the
 H Beam End Face Milling Machine
 4 kW  Variable frequnecy motor
 Power of Vertical Drive Motor   5.5 kW  
 Guide of Milling Carriage in
 Horizontal and Vertical Direction
 Heavy duty Precise Linear Guiderail, assembled onto machine base bed and column 
  Power of Milling Head in Heavy
 duty H Beam End Face Milling
 Machine
 7.5 / 9.3/ 11 kW  

4. CNC Control H Beam Pipe End Face Milling Machine

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1. Technical Specialties of CNC H Beam Pipe End Face Milling Machine:

1) Applicable Workpieces: All types cross section: BOX/ H Beam; Pipes; Special Design;

2) The Max. Vertical Milling Stroke: From 1000mm (CNC-DX10xx) to 3500mm (CNC-DX35xx);
3) Control and Operation: CNC controller, its interface and soft function keys;
4) Typical Models: CNC-DX1215/ CNC-DX1520/ CNC-DX3030 CNC Control H Beam Pipe End Face Milling Machine.

 

2. Technical Parameters of CNC Control H Beam Pipe End Face Milling Machine:

 CNC Control System of
 the Steel Structure H Beam End Face Milling Machine
 Beijing STARTFIRE SF 2100C
 Shanghai FANGLING F 2300/2400/2500
  Vertical End Facing
 Stroke of the Steel Structure H Beam End Face Milling Machine
 800 ~ 3500 mm  
  End Facing Working
 Speed in Horizontal
  100 ~ 800 mm/min.  Servo Drive,
 CNC Control
  Idle speed of End Facing
 Carriage in horizontal
 and vertical direction
  1400 mm/min.  Fixed speed
  Working Speed of
 Vertical Direction
 End Face Milling
  100 ~ 800 mm/min.  Servo Drive,
 CNC Control
 Power of Horizontal Drive
 Motor
  1.5 kW  Servo motor
  Power of Vertical Drive
 Motor
  2 kW  Servo motor
 Guide of End Facing
 Head in Horizontal and
 Vertical Way
 Heavy duty Precise Linear Guiderail, assembled
 onto machine base bed and column
 Power of Milling Head  7.5 kW
 Hydraulic Drive
 Workpiece Clamping
 Units
 1 Group, Conventional or Special made worktable

5. The Welding Structure Member Milling and Facing Center

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1. Uniqueness and Capability of Milling and Facing Center:

1) Purpose: Milling and Facing Center is for processing super long length Steel Structure working parts, with conventional or special cross section shapes;

2) Composition: Milling and Facing Center is composed of:

a) 2 to several sets of CNC Steel Structure H Beam End Face Milling Machine;
b) Several groups of workpieces clamping brackets;
c) 2 to several sets of tailor made turning working tables;

3) Wuxi JACK Capability on Milling and Facing Center:

By the year of 2023, Wuxi JACK is the only supplier in industry has capability and experience on delivering Milling and Facing Center for customers;
4) Application Case: One of the successful business cases is 2012 Wuxi JACK Milling and Facing Center exported to Belarus, which has core equipment of 2 sets of CNC-DX1540 CNC H Beam End Face Milling Machine.

 

2. Technical Parameters of CNC-DX1540 Milling and Facing Center:

Technical Parameters CNC-DX1540 Welding Structure Member
Milling and Facing Center
Cross Section Size range of Workpiece Height × Width= 250 ×250 ~ 1500 ×4000 mm
 Workpiece Length Range:  6 ~ 24 m
 Core Equipment 2 sets of CNC-DX1540
Steel Structure H Beam End Face Milling Machine
Workpiece Width Direction End Face Milling Speed 150~ 600 mm/min Working speed, CNC control
Face Milling Carriage Idle speed in Workpiece Width and Height Direction 1500 mm/min;
2000 mm/min
Fixed speed
 Workpiece Height Direction End Face Milling Speed 150~ 600 mm/min Working speed, CNC control
Workpiece Width and Height Direction End Face Milling Movement Guide Heavy duty Precise Linear guiderail, assembled onto Machine base bed and upright column
Workpiece Width Direction Driving Motor 3.0 kW Servo motor with encoder and brake
Workpiece Height Direction Driving Motor 3.0 kW Servo motor with encoder and brake
Milling Head Power 7.5 kW Made by Professional Supplier
Milling Head Spindle Revolution 65 ~ 715 rpm 9 grades Revolution adjustable
Diameter of milling cutter 200 mm  

 

 

Application Range and Related Equipment of Steel Structure H Beam End Face Milling Machine

1. Steel Structure H Beam End Face Milling Machine:

1) Majority of conventional models (DX12xx and DX15xx series) are applied in Steel Structure Industry;

2) Being deployed at end of line work station, for polishing the finished steel structure members;
3) The three most often applied line with Steel Structure H Beam End Face Milling Machine are:
a) H Beam Production Line;
b) BOX Beam Production Line;
c) T Beam Production Line;
4) As well as individual equipment of H Beam Fabrication Machine;

2. Pipe End Face Milling Machine:

1) H Beam End Face Milling Machine can also be extended to Pipe Production Facilities;
2) Being operated following the Welding Equipment of:
a) Welding Rotator;
b) Column and Boom Welding Manipulator;
c) CNC Pipe Cutting Machine;
d) Welding Center;

3. Related Equipment with H Beam End Face Milling Machine:

1) XBJ series Edge Milling Machine uses the same kind and power of milling head as the DX series H Beam End Face Milling Machine for machining job;
2) But work on different types of workpiece, in different mechanical structure, working principle and operating mode.

Beam End Face Milling Machine
01

CNC Control Beam End Face Milling Machine
02

CNC Control Beam End Face Milling Machine
03

FAQ on Conventional Steel Structure H Beam End Face Milling Machine

  • Q What is Position of Conventional Models H Beam End Face Milling Machine in its Product Family?

    A
    1. This is mainstream product branch of DX series H Beam End Face Milling Machine, accounting for over three fourth (75%) of total selling volume;
    2. Although not one of the three core equipment in H Beam Production Line (Assembly, Welding, Straightening), H Beam End Face Milling Machine is the most important supplementary equipment, taking up over 90% of H Beam Production Line configuration.

  • Q What are Technical Superiorities of Wuxi JACK Steel Structure H Beam End Face Milling Machine?

    A
    1. Milling head: Higher power of 7.5kW/ 9.3kW/ 11kW in Wuxi JACK products, compared with 5.5kW of other suppliers. This gives higher efficiency, and deeper cutting depth;
    2. Heavy duty high precision linear guiderail: Assembled onto mechanical frame of the H Beam End Face Milling Machine, instead of welded onto machine body, and ordinary welding rails of other suppliers. This guarantees smooth/ consistent/ high precision movement of milling heads and milling performance;
    3. Rich assortment of hydraulic drive workpiece clamping units: This is especially valuable for conventional models H Beam End Face Milling Machine;
    4. Unique Capability of 45° slant surface end milling.

  • Q What are Critical Specifications when Choosing Conventional Models Steel Structure H Beam End Face Milling Machine?

    A
    1. The Max. vertical milling stroke. For conventional models, the first No.2 series models are DX15xx and DX12xx, which have Max. 1500mm and 1200mm vertical milling stroke respectively;
    2. Such specifications cover most majority of BOX / H Beam sizes in practical application;
    3. Besides being used for end face milling in Steel Structure industry, Steel Structure H Beam End Face Milling Machine can also be applied as first stage machining equipment in other industries.

  • Q What are Critical Operation in Steel Structure H Beam End Face Milling Machine?

    A
    1. There are 2 core controlling elements in Steel Structure H Beam End Face Milling Machine, 2 pieces of A.C. inverters, for managing end face milling speed, along horizontal and vertical direction;
    2. Operator should have capability on selecting and judging proper working speed, according to specifications of workpiece, and adjusting it accordingly, by means of turning speed knob on operating panel of the H Beam End Face Milling Machine.

  • Q Why Customers from Steel Structure and Other Manufacturing Industry need Pipe BOX H Beam End Face Milling Machine?

    A
    1. After fabricated into shape, these steel structure workpieces: H Beam/ BOX Beam/ Cross Beam/ Pipes... Have certain degree of foreign debris/ rust on it, which should be cleared away;
    2. Besides, end face of these working parts should be machined into eligible level of roughness and gloss, for carrying out next step of process technology, such as Assembling/ Painting;
    3. All these goals should be completed with Pipe BOX H Beam End Face Milling Machine.

Other Series of Products We Own besides H Beam End Face Milling Machine

1. Application of DX1520 H Beam End Face Milling Machine:
2. Function Briefs of DX1520 H Beam End Face Milling Machine for Steel Structure Member:  Precise Linear Guiderails of both directions for Precision Guarantee / Working Speed Control / Working Tool of Powerful Milling Head/ Operation / Workpiece Clamp 
3. Technical Parameters of DX1520 H Beam End Face Milling Machine:
0
0
Friction roller type; For large scale pipe
0
0

Steel Structure BOX I H Beam End Face Milling Machine Blogs

  • Find the Most Applicative Workpiece Fixture in End Face Milling Machine
    What does the Workpiece Fixture Mean for H Beam End Face Milling Machine? Any Factors affecting Design of the Workpiece Fixture in H Beam and Pipe End Face Milling Machine? Generalization on Structure of the Workpiece Fixture in H Beam End Face Milling Machine Several Exemplifications on Workpiece Fixture in H Beam End Face Milling Machine Read More
  • A set of DX1520 CNC H Beam End Face Milling Machine was delivered to Customer by Wuxi JACK
    Origin: Why Introducing CNC I Beam End Face Milling Machine? Advantages: The Merits of CNC Steel Structure End Face Milling Machine Technical Issues: The Analysis on Technical Specialty and Operation of CNC H Beam End Face Milling Machine Prospect: What is the Future of CNC H Beam End Face Milling Machine Summary on Wuxi JACK CNC H Beam End Face Milling Machine Read More
  • Application of Facing and Milling Center in Steel Structure Industry
    What is Steel Structure Milling and Facing Center? Why there is Demand on Steel Structure Milling and Facing Center? Constitutes and Technical Overview of Steel Structure Milling and Facing Center Application Case of Steel Structure Milling and Facing Center by Wuxi JACK Read More
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