1 Beam End Face Milling Machine 131

Working Video of Wuxi JACK 

Beam End Face Milling Machine

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Outline on Usage and Classification of Beam End Face Milling Machine

1. The Usage of Beam End Face Milling Machine:

1) DX series Beam End Face Milling Machine (Beam End Facing Machine) is for end face milling on steel structure members: H Beam (I Beam), BOX Beam, Cross Beam... Examples of workpieces see below:
Fig1 Beam End Face Milling Machine 100  Fig2 Beam End Face Milling Machine 53
 
2) Equipped with numerical control system, the CNC Control Pipe Beam End Face Milling Machine can be used for machining circular shape and special shape cross section workpieces, especially pipe, sophisticated structure member... Examples of workpieces see below:
Fig3 Beam End Face Milling Machine 56   Fig4 Beam End Face Milling Machine 85- IMG_20140801_08071
3) For detail, please visit product page of “Beam End Face Milling Machine”.
 
 

2. The Classification of Beam End Face Milling Machine:

The DX series Beam End Face Milling Machine can be divided into:

1) Standard Models: For end facing on workpieces with effective height up to 1500mm (DX15xx). For detail, please visit product page of “Standard Models Beam End Face Milling Machine”;
2) Special Size: For end facing on workpieces with effective height from 2000mm up to 6000mm (DX20xx ~ DX60xx). For detail, please visit product page of “Special Size Beam End Face Milling Machine”;
3) CNC Control: For end facing on workpieces with any types of cross section shape. The applicable effective height of workpieces is from 1000mm up to 3500mm. For detail, please visit product page of “CNC Control Pipe Beam End Face Milling Machine”.

The Purpose of this Page on Beam End Face Milling Machine

1. In each of the above mentioned pages we give 6 videos as example to show working process of Wuxi JACK Beam End Face Milling Machine from different perspectives;
2. To help customers being familiar with capability and performance of Wuxi JACK Beam End Facing Machine in better way, we create this page specifically to demonstrate operation of the Wuxi JACK Beam End Face Milling Machine, either at customer facility, or during commissioning at Wuxi JACK facility;
3. The videos in this page cover different models of the Beam End Face Milling Machine. We divide the videos into 3 sections of Standard Model, Special Size, and CNC Control.

Working Video of Standard Model Beam End Face Milling Machine

1) This set of DX1515 Beam End Face Milling Machine was exported to Korea by Wuxi JACK. It has valid end facing stroke of 1500mm height by 1500mm width, for workpieces up to 10,000mm length;
2) In the video, the machine was working at customer site, for end facing on a piece of cross beam;
3) The overhang operating pendant of the Beam End Facing Machine can be pulled 360° for easy operation;
4) Both direction (X/ Y axis) end facing speed are controlled with A.C. inverter, and shown in digital display respectively on the operating pendant. This gives intuitive operation of the Beam End Face Milling Machine.

1) This model of DX0820 is the smallest model of Beam End Face Milling Machine produced by Wuxi JACK up to now. The highest end facing stroke is 800mm;
2) As you can find from the video took at customer workshop, such small size of workpiece is not confined to structure members, but steel plates as well. Correspondingly, the workpiece fixture of the Beam End Face Milling Machine the is not conventional oil cylinder drive racks, but worktable instead.

1) Besides H Beam/ Cross Beam, the other type of workpiece that often to be end faced in the Standard models Beam End Face Milling Machine is BOX Beam;
2) As you can find in the video, a piece of small size BOX Beam (Around 500mm size length) was being processed in Wuxi JACK DX1540 Beam End Facing Machine.

1) This set of Wuxi JACK DX1520 Beam End Face Milling Machine was working on a piece of H Beam at customer facility;
2) As you can find from the video, the end facing was being made in the 45° slant angle, following the straight face end milling. This is the unique capability of Wuxi JACK Beam End Face Milling Machine: By means of the T slot in the installation board of milling head on its carriage, the milling head of Wuxi JACK Beam End Facing Machine get the additional ability of 0°~45° chamfering;
3) This strong point of Wuxi JACK Beam End Face Milling Machine helps customer processing wider range of finished effect on workpieces.

1) This set of DX1530 Beam End Face Milling Machine was being commissioning at Wuxi JACK facility;
2) In the video, its milling head was being validated in the way of idle running. The milling head has 7.5KW power, 6 grades of spindle revolutionary speed, which can be exchanged conveniently by pulling the lever on the cover of milling head;
3) Milling head in all models and specifications of Wuxi JACK Beam End Face Milling Machine has superior performance than that of same trades in the industry.

1) This video has 2 minutes 5 seconds duration. It records in detail how does a set of Wuxi JACK DX1215 Beam End Face Milling Machine performs end facing on a piece of H Beam at customer facility;
2) In the video, you can find how does operator make adjustment on end facing velocity of both horizontal direction (X axis) and vertical direction (Y axis), by means of turning the speed knob, and observing the real time working speed on the operating pendant of the Beam End Facing Machine;
3) The working speed is set in the range of 150~ 800 mm/min.

Working Video of Special Size Beam End Face Milling Machine

1) This is a set of Wuxi JACK DX2040 medium large scale Beam End Face Milling Machine working at customer workshop. The largest cross section size of workpiece that can be end milled in this model is 2000mm height by 4000mm width;
2) In the video you can find a piece of 6m long, cross section side length around 1700mm BOX Beam was being machined in the DX2040 Beam End Face Milling Machine.

1) This set of Wuxi JACK heavy duty DX4080 Beam End Face Milling Machine was working on a piece of large size BOX beam at customer facility;
2) Due to the large size of workpiece, and limitation of camara lens, in the video it is the close up on the facer blade machining on the BOX beam;
3) DX4080 heavy duty Beam End Face Milling Machine can have end facing on workpiece with up to 4000mm height. For the purpose of convenient operation, the operating platform is elevating type under motor drive. During working of the Beam End Facing Machine, operator can stand on the platform to observe working process.

1) Medium large size DX20xx Beam End Face Milling Machine is usually applied for end facing on BOX Beam, as you can find from the video;
2) One of the key units in Beam End Facing Machine is workpiece fixture. Because during the high speed machining job, suppose the workpiece is not secured firmly, it will prone to be vibrated and “retreated”, making inferior quality of finished surface;
3) As you can check from the video, in this set of Wuxi JACK DX2040 Beam End Face Milling Machine, the fixture on the BOX beam is two directional: The overhead downward oil cylinder holding, together with the lateral side oil cylinder clamping. This will guarantee the reliable secure of workpiece during running of the Beam End Facing Machine.

1) For end facing on large size BOX Beam in the medium large duty Beam End Face Milling Machine, the machining on 4 corners is important;
2) As you can find from the video, during end facing around right angle corner of 90° with the Wuxi JACK DX2040 Beam End Face Milling Machine, the working speed of milling head will slow down to have a smooth transition in machining direction.;
3) And in the process of right angle corner turning, operator of the Beam End Facing Machine should pay close attention on it.

Working Video of CNC Control Pipe Beam End Face Milling Machine

1) Although this is a set of DX1520 CNC Control Pipe Beam End Face Milling Machine, the workpiece being machined at customer factory was a piece of small size H Beam. Of course, any kind of cross section workpiece can be machined;
2) The CNC station in this video is installed in the way of hanging and turning; Another way of installation in the Wuxi JACK CNC Control Pipe Beam End Face Milling Machine is fixed style on the front side of machine frame;
3) You can check the superior end facing quality and high speed end facing speed of the Wuxi JACK CNC Control Pipe Beam End Face Milling Machine from the video.

1) At the beginning of the video, you can get a glimpse on monitor screen of numerical control in the Wuxi JACK CNC Control Pipe Beam End Face Milling Machine. As shown in the video, CNC system traces on actual X/Y position of milling head facer blade and display it all the while;
2) The workpiece being machined in the CNC Control Pipe Beam End Face Milling Machine was a piece of H Beam.

1) In this set of Wuxi JACK DX1530 CNC Control Pipe Beam End Face Milling Machine working in a Steel Structure facility, a piece of 10m long H Beam was being end faced;
2) You can check the tracing on facer blade shown in the monitor screen of the CNC controller, and how does the long workpiece being held firmly with the 3 sets of 1 group hydraulic oil cylinder drive racks, of the CNC Control Pipe Beam End Face Milling Machine;
3) The video gives valuable information on how does a set of CNC Control Pipe Beam End Face Milling Machine work.

This video shows appearance of a set of Wuxi JACK DX1520 CNC Control Pipe Beam End Face Milling Machine just completed installation, commissioning and acceptance at customer workshop, ready for being put into operation.

1) In this video of 1 min and 30 seconds duration, you can check how does a set of Wuxi JACK CNC Control Pipe Beam End Face Milling Machine implement end facing on a piece of long length small size H Beam at customer site;
2) The video takes fairly percentage of time in the middle to show the monitor screen of CNC controller: The cursor traces end facing machining actually happened in the CNC Control Pipe Beam End Face Milling Machine: The real time position, and tracing on end face machining, the working speed, the size of workpiece cross section... All the valuable information during working of the CNC Control Pipe Beam End Face Milling Machine.

1) This set of DX1520 CNC Control Pipe Beam End Face Milling Machine was being produced in 2021 by Wuxi JACK for a nearby customer. One of the upgrades on the CNC Control Pipe Beam End Face Milling Machine is its installation way of CNC station;
2) Compared with early stage fixed installation way, which operator was being kept at fairly distance from the milling head during working of the CNC Control Pipe Beam End Face Milling Machine, and hence inconvenient for working staff observance and management;
3) Comparatively, the flexible infinite overhung 360° swing of the compact size CNC station in this video, makes operator can check CNC screen and milling facer blade at the same time, during working of the CNC Control Pipe Beam End Face Milling Machine, thus reducing non-value added time of people movement, raising value-added work of operator for operation of the CNC Control Pipe Beam End Face Milling Machine.

From this video, you can get a short distance observance on H Beam end facing in a set of Wuxi JACK DX3030 CNC Control Pipe Beam End Face Milling Machine: How does facer blade polish on end face of H Beam, and the CNC system traces and controls on it.

1) This is a set of medium large duty DX3535 CNC Control Pipe Beam End Face Milling Machine manufactured by Wuxi JACK in the year of around 2017, put into use at a Steel Structure customer facility.
2) The workpiece in the video processed in the CNC Control Pipe Beam End Face Milling Machine was a piece of large size BOX Beam with round angle internal hole. As you can check from the video, the CNC controller is installed in fixed way at the front side of the machine. Such way of installation is more applicable in larger models (DX20xx and above) than smaller models (DX15xx and below) of CNC Control Pipe Beam End Face Milling Machine.

Other series of Products We Own besides Beam End Face Milling Machine

Beam End Face Milling Machine Blogs

  • Application of Facing and Milling Center in Steel Structure Industry

    Subject of this Article:In Steel Structure Industry, workpieces of H Beam/ I Beam/ BOX Beam/ Other long length structure members need to be machined at its both sides, to get certain degree of surface planeness and gloss, prior to the subsequent next step of welding and or installation. H Beam end m Read More

  • Find the Most Applicative Workpiece Fixture in End Face Milling Machine

    Content of this Article:End Face Milling Machine is for end facing on long parts, to get end face of workpieces polished and machined, for the ease of next step welding and or assembly. Based on category of workpieces, End Face Milling Machine can be divided into two broad groups of Pipe end face mi Read More

  • A set of DX1520 CNC H Beam End Face Milling Machine was delivered to Customer by Wuxi JACK

    Subject:Application of numerical control CNC H Beam End Face Milling Machine (The other name: CNC I Beam End Face Milling Machine) sees rapid development over the past several years. This short article explores the Background/ Advantage/ Technical Issues/Prospect of CNC H Beam End Milling Machine.Or Read More

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