1 Three in One H Beam Welding Machine 36

Working Video of Wuxi JACK 

3 in 1 H Beam Welding Machine

Navigation Bar on “Working Video of 3 in 1 H Beam Welding Machine”

One Sentence Description on Integral Function 3 in 1 H Beam Welding Machine

A. What is Integral Function 3 in 1 H Beam Welding Machine Applied for?

1. 3 Functions in 1 Equipment: PHJ and ZHJ series integral function 3 in 1 H Beam Welding Machine has three functions of: Assembling/ Welding /Straightening in one machine, producing finished welding T/ H Beam;
2. Value for Customers: It substitutes traditional H Beam Production Line with such single machine, reducing investment budget and variable cost over 60%, a really financial benefit;
3. Same Names: Other common used names of the integral function 3 in 1 H Beam Welding Machine: Fit Up Full H Beam Fabrication Machine, or 3 in 1 H Beam Assembly Welding Straightening Integral Machine;

4. Welding Modes in Integral Function 3 in 1 H Beam Welding Machine:

1) Mainstream welding is SAW (Submerged arc welding), for fabricating T/ H Beam with flange web thickness not higher than 40mm;
2) Supplementary welding is CO2 GMAW, for fabricating thinner parts, not higher than 10mm;
5. Merits of Wuxi JACK 3 in 1 H Beam Assembly Welding Straightening Integral Machine, are introduced in “Quick Understanding on Wuxi JACK Fit Up Full H Beam Fabrication Machine”.
 

B. Finished Working Parts from Fit Up Full H Beam Fabrication Machine:
 

1) T Beam produced from Wuxi JACK PHJ15 model 3 in 1 H Beam Assembly Welding Straightening Integral Machine: (Fig.1)

Fig1 H Beam Assembly Welding Straightening Integral Machine 12

2) H Beam delivered from Wuxi JACK PHJ18 Integral Function 3 in 1 H Beam Welding Machine: (Fig.2)

Fig2 Fit Up Full H Beam Fabrication Machine 11

3) Illustration on H Beam available from Wuxi JACK Integral Function 3 in 1 H Beam Welding Machine: (Fig.3)

Fig3 Integral Function H Beam Welding Machine

 

 

 

 

Subject of this Page on Working Video of Fit Up Full H Beam Fabrication Machine

1. Product Pages on Integral Function 3 in 1 H Beam Welding Machine:
 

As the most popular high-tech equipment in Steel Structure Industry, there are many valuable information:
1) Fit Up Full H Beam Fabrication Machine;
2) 3 in 1 H Beam Assembly Welding Straightening Integral Machine;
3) Integral Function H Beam Welding Machine;
4) 3 in 1 H Beam Welding Machine;
There are 6 different videos in each of the above 4 pages.

 

2. Working Videos on 3 in 1 H Beam Assembly Welding Straightening Integral Machine:

1) Working Video of Fit Up Full H Beam Fabrication Machine;
2) Working Video of 3 in 1 H Beam Assembly Welding Straightening Integral Machine;
3) Working Video of Integral Function H Beam Welding Machine;
4) Working Video of 3 in 1 H Beam Welding Machine. (This page)

 
 
 

 

Working Video of PHJ Group 3 in 1 H Beam Assembly Welding Straightening Integral Machine

1) This is a set of PHJ15 model Integral function 3 in 1 H Beam Welding Machine exported to Russia by Wuxi JACK in the year around 2011~ 2012. You can find the white color control board marked with Wuxi JACK logo on the workshop floor;
2) At that time, SAW (Submerged arc welding) power supply equipped in Fit Up Full H Beam Fabrication Machine was in majority U.S. Lincoln brand. So, you can find control consoles of Lincoln power supply at operating station of the 3 in 1 H Beam Assembly Welding Straightening Integral Machine;
3) The video gives complete general view on working site of PHJ series Fit Up Full H Beam Fabrication Machine: The lateral view on pair of upper and lower big size transmission and clamping rollers, installed at central working area of Integral function 3 in 1 H Beam Welding Machine;
4) The input conveyor together with hydraulic manipulators; The overhead gantry frame, which is installed with wire feeder and bright yellow color flux hopper applied in the Fit Up Full H Beam Fabrication Machine; The delivered T Beam and straightening unit of the Integral function 3 in 1 H Beam Assembly Welding Straightening Integral Machine.

1) PHJ15 is the most popular model in Wuxi JACK Integral function 3 in 1 H Beam Welding Machine. Majority of H Beam specification are available from this model of Fit Up Full H Beam Fabrication Machine;
2) In this video, a piece of medium size H Beam was being built out of the Wuxi JACK 3 in 1 H Beam Assembly Welding Straightening Integral Machine, which operated in Chinese client factory. Operator was adjusting flux conveying tube of welding torch;
3) You can find the finished segment of H Beam and its welding seam on output conveyor of the Wuxi JACK Integral function 3 in 1 H Beam Welding Machine;
4) The 2 pieces of blue color control console of SAW (Submerged arc welding) power supply displaying welding current and voltage; Digital display in the silver color operating panel showed welding speed in the 3 in 1 H Beam Assembly Welding Straightening Integral Machine.

 


 

Working Video of ZHJ Group Integral Function 3 in 1 H Beam Welding Machine

1) This video gives very comprehensive impression on, how does Wuxi JACK ZHJ model Integral function 3 in 1 H Beam Welding Machine actually works at Steel Structure facility. The photographer gives very detailed and complete shooting on working groups in this hot selling mode of Fit Up Full H Beam Fabrication Machine;
2) The beginning of video focus on an operator knocking off sintered welding flux from the finished H Beam, and quality of welding seam at both sides of the H Beam, delivered from the 3 in 1 H Beam Assembly Welding Straightening Integral Machine;
3) Then the video gives a sweeping view on hydraulic pump station and SAW power supply of the Fit Up Full H Beam Fabrication Machine laid on the workshop floor; The close distance observance on welding point in the Integral function 3 in 1 H Beam Welding Machine;
4) Both sides of over 1200mm height H Beam laid on conveyor, and produced from the Fit Up Full H Beam Fabrication Machine, its overall view as a whole;
5) The video also shows the second set of Wuxi JACK ZHJ8018 model 3 in 1 H Beam Assembly Welding Straightening Integral Machine in the further distance; The stocked finished H Beam laid on workshop floor; The big size 1800mm height H Beam output from the Integral function 3 in 1 H Beam Welding Machine; The operating station of the Fit Up Full H Beam Fabrication Machine.

 

 

1) This video on Wuxi JACK ZHJ8015 model Integral function 3 in 1 H Beam Welding Machine, was taken at a Steel Structure facility located in South Central of China;
2) First you can check the finished welding T Beam produced from the Fit Up Full H Beam Fabrication Machine. Then to the 2 sets of submerged arc welding torch working in symmetry at both sides of the T Beam;
3) The video also gives a front view on gantry frame of the 3 in 1 H Beam Assembly Welding Straightening Integral Machine, the arrangement of operating panels;
4) From the video you can also check, that sanitary conditions at any of the Steel Structure facility is a challenge. So, to have proper maintenance on the Integral function 3 in 1 H Beam Welding Machine, to guarantee its long term service, proper TPM (Total preventive maintenance) is a must for this Fit Up Full H Beam Fabrication Machine.

 

 

Working Video of Trial Run on 3 in 1 Fit Up Full H Beam Fabrication Machine

1) In ZHJ series Integral function 3 in 1 H Beam Welding Machine, the 2nd stage of precise assembling is realized in the way of both sides automatic hydraulic drive acting: The alignment rollers and its guiding bushes are driven with oil cylinders. This is the main difference between ZHJ and PHJ series Fit Up Full H Beam Fabrication Machine;
2) In the video, first the 3 groups of alignment rollers at higher position level move together toward center of the T Beam, bumping the T H Beam web from both sides;
3) Then, the 3 groups of alignment rollers at lower position level clamp the T H Beam flange. The workpiece is assembled in this way in the 3 in 1 H Beam Assembly Welding Straightening Integral Machine;
4) This is the standard validation step during manufacture of the Integral function 3 in 1 H Beam Welding Machine at Wuxi JACK.


 

1) In PHJ and ZHJ series Integral function 3 in 1 H Beam Welding Machine, small current CO2 gas shielded welding takes very minority percentage in practical application. Only few of suppliers in the market has experience on building such tailor made Fit Up Full H Beam Fabrication Machine, and Wuxi JACK is one of these;
2) The CO2 gas shielded welding is used for fabricating small thickness (5~ 10mm) workpiece in the 3 in 1 H Beam Assembly Welding Straightening Integral Machine. All the working elements in welding system, including power supply/ welding torch/ welding wire, are different from those of the submerged arc welding;
3) For this reason, in the production phase of Integral function 3 in 1 H Beam Welding Machine equipped with CO2 GMAW, outsourced welding units and process technology parameters need to be tested and validated, by means of trial run in the Fit Up Full H Beam Fabrication Machine as shown in the video.

1) During manufacture and assembly of PHJ and ZHJ Integral function 3 in 1 H Beam Welding Machine, one of the key steps in building on the Fit Up Full H Beam Fabrication Machine main frame, is to tighten the transmission rod, which leads the synchronously running guiding bushes and transmission rollers into running;
2) As you can check from the video, in central working zone of the 3 in 1 H Beam Assembly Welding Straightening Integral Machine, roller and rod are transmitted by means of chains and sprockets, which should be tried and confirmed manually by veteran operator. It determines smooth and consistent working of mechanical system in the Integral function 3 in 1 H Beam Welding Machine;
3) The video was taken at Wuxi JACK assembly workshop, in the stage of final assembly on the Fit Up Full H Beam Fabrication Machine.


 

1) This half minute duration video was taken at customer site, on a set of Wuxi JACK ZHJ model Integral function 3 in 1 H Beam Welding Machine, during its installation and acceptance, in the way of fabricating a piece of small T Beam;
2) In the video, the fabricated T Beam in process still not arrived at straightening roller of the Fit Up Full H Beam Fabrication Machine. So, it should be taken at beginning stage of T Beam fabrication. Even the latter half of assembling rollers not worked yet;
3) Assembling and submerged arc welding is the most important and core working step in 3 in 1 H Beam Assembly Welding Straightening Integral Machine. It is the No.1 working groups which should be tested and checked, during running of the Integral function 3 in 1 H Beam Welding Machine.



 

Working Video of Operating Details of 3 in 1 H Beam Assembly Welding Straightening Integral Machine

1) This video was taken dedicatedly on finished workpiece H Beam, produced from Wuxi JACK PHJ and ZHJ series Integral function 3 in 1 H Beam Welding Machine: Very close up distance view on superior quality welding seam, and knocked off flux on a piece of delivered H Beam, fabricated from SAW submerged arc welding, laid on output conveyor of the Fit Up Full H Beam Fabrication Machine;
2) This 24 seconds duration video give sufficient time, on observing high standard quality of fabrication, delivered from Wuxi JACK 3 in 1 H Beam Assembly Welding Straightening Integral Machine.

1) This video was taken on a set of Wuxi JACK PHJ model Integral function 3 in 1 H Beam Welding Machine, when making a piece of fairly large H Beam at customer workshop;
2) Changing shooting angle view from overhead front to lateral side, this video gives perfect view on outlet, or straightening cell of the 3 in 1 Fit Up Full H Beam Fabrication Machine. Instead, the 2 sets of submerged arc welding torches were obstructed with assembling unit alignment rollers;
3) You can check the 2 pieces of up straightening rollers, first in idle waiting, when the H Beam still not arrives at this stage of the 3 in 1 H Beam Assembly Welding Straightening Integral Machine;
4) The 1 piece of large diameter mating bottom roller, which has three functions for running of the Integral function 3 in 1 H Beam Welding Machine: Support/ Sending forward/ Render straightening force on the welded workpiece going through it;
5) In a nut shell, this 1 minute video gives different view on operation of the PHJ and ZHJ models 3 in 1 Fit Up Full H Beam Fabrication Machine.


 

1) This video was taken at right side of H Beam in view of its moving forward, through a set of Wuxi JACK PHJ model Integral function 3 in 1 H Beam Welding Machine, working at a customer site;
2) Sending forward velocity of H Beam in this set of Fit Up Full H Beam Fabrication Machine, equals to SAW submerged arc welding speed performed at the same time, which is available and adjustable in the range of 200~ 1200 mm/min. Visual inspection from the video, welding speed at that moment in the 3 in 1 H Beam Assembly Welding Straightening Integral Machine was 800 mm/min.;
3) The SAW submerged arc welding point of the Integral function 3 in 1 H Beam Welding Machine was not visible directly in the video. This is due to shooting position of photographer. Meanwhile, you can find the welding torch position control mechanism, equipped the 3 in 1 Fit Up Full H Beam Fabrication Machine.

1) Checking carefully on the SAW submerged arc welding carried out in the Wuxi JACK PHJ15 model Integral function 3 in 1 H Beam Welding Machine, this video gives ample in depth information. You may feel tedious when viewing the video, on the Fit Up Full H Beam Fabrication Machine;
2) In the video, this set of 3 in 1 H Beam Assembly Welding Straightening Integral Machine was fabricating a piece of tapered H Beam. First the video reflects on welding point on workpiece, the cross slides at rear side of welding torch for adjusting its precise position, together with manual turning handwheel. These are the core working units in the Integral function 3 in 1 H Beam Welding Machine;
3) Then the video reflects on input conveyor of the 3 in 1 Fit Up Full H Beam Fabrication Machine, the three groups of gripping manipulators, how does the workpiece sent into the 3 in 1 Fit Up Full H Beam Fabrication Machine;
4) General view on workshop of the 3 in 1 H Beam Assembly Welding Straightening Integral Machine.

 

1) This video was taken at a Russian customer workshop, on a set of Wuxi JACK PHJ15 Integral function 3 in 1 H Beam Welding Machine;
2) The beginning of video shows operator chiseling off sintered flux, from SAW welding seam on finished T Beam; Alongside the half closed central working zone of the 3 in 1 H Beam Assembly Welding Straightening Integral Machine, there are working lamps to give supplementary illumination on the Fit Up Full H Beam Fabrication Machine;
3) Finally, the camera lens moves to output conveyor of the Integral function 3 in 1 H Beam Welding Machine.

1) In the video, there are 2 sets of Wuxi JACK ZHJ8018 model Integral function 3 in 1 H Beam Welding Machine, worked at a Chinese Steel Structure facility;
2) Taking at right side of the moving forward H Beam in the Fit Up Full H Beam Fabrication Machine, you can catch view on the three working elements equipped in the 3 in 1 H Beam Assembly Welding Straightening Integral Machine: The assembling rollers, the submerged arc welding torches, and straightening rollers;
3) You can also identify the finished welding seam on the completed big height vertical H Beam, delivered from the Integral function 3 in 1 H Beam Welding Machine, and its upright mechanical main frame.

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