1 Three in One H Beam Welding Machine 36

Working Video of Wuxi JACK 

Three in One H Beam Welding Machine

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One Sentence Description on Three in One H Beam Welding Machine

1. What is Three in One H Beam Welding Machine Applied for?

1) As its names suggests, the Three in One H Beam Welding Machine has three functions of assembling, welding, and straightening integrated into one equipment, thus delivering welding H Beam T Beam without any other Automatic H Beam Production Machine;
2) The mainstream welding in the Three in One H Beam Welding Machine is SAW (Submerged arc welding) for flange and web thickness below 40mm. Recently years witness the expansion to supplementary CO2 GMAW for thinner parts, less than 10mm thickness;
3) The workpiece of H Beam T Beam delivered from Three in One H Beam Welding Machine is in vertical position, this is the reason the machine has alternative nomination of Vertical H Beam Welder.
 

2. The Finished Working Parts from Three in One H Beam Welding Machine:

1) A typical piece of T Beam produced from Wuxi JACK PHJ15 Three in One H Beam Welding Machine:

Fig1 H Beam Assembly Welding Straightening Integral Machine 12

 

2) A typical piece of H Beam delivered from Wuxi JACK PHJ18 Three in One H Beam Welding Machine:

 
Fig2 H Beam Fabrication Machine 11
 

3) The Illustration on Workpiece from Three in One H Beam Welding Machine:

Fig3 Integral Function H Beam Welding Machine

 

 

 

The Subject of this Page on Working Video of Three in One H Beam Welding Machine

As a kind of high-tech equipment applied in Steel Structure Industry, there are many information embedded in this Three in One H Beam Welding Machine. We give relative detailed introduction with the 4 product pages, labeled with 4 nominations of this Vertical H Beam Welder:

1) H Beam Fabrication Machine;
2) H Beam Assembly Welding Straightening Integral Machine;
3) Integral Function H Beam Welding Machine;
4) Three in One H Beam Welding Machine;

There are 6 videos different from each other and among the 4 pages, to demonstrate working features of this Vertical H Beam Welder.
 
 
 

Meanwhile, to give the best presentation on this leading product of Wuxi JACK, we carefully pick up more working videos of the Vertical H Beam Welder, and compile into the subject pages of:

Working Video of PHJ Group Three in One H Beam Welding Machine

1) This is a set of PHJ15 Three in One H Beam Welding Machine exported to Russia by Wuxi JACK in the year around 2011~ 2012. You can find the white color control board marked with Wuxi JACK logo on the workshop floor;
2) At that time, the SAW (Submerged arc welding) power supply equipped with such Vertical H Beam Welder were in majority of U.S. Lincoln brand. So, you can find control consoles of Lincoln power supply at operating station of the Three in One H Beam Welding Machine;
3) The video give a complete general view on working site of PHJ series Vertical H Beam Welder: The lateral view on pair of upper and lower big size transmission and clamping rollers installed at central area of the Three in One H Beam Welding Machine; The input conveyor together with hydraulic manipulators; The overhead gantry frame, which is installed with wire feeder and bright yellow color flux hopper applied in the Vertical H Beam Welder; The output T Beam and straightening unit of the Three in One H Beam Welding Machine.

1) PHJ15 is the most popular model of Three in One H Beam Welding Machine produced by Wuxi JACK. Majority of H Beam specification are available from this model of Vertical H Beam Welder;
2) In this video, a piece of medium small size H Beam was being built out of the Three in One H Beam Welding Machine operating in Chinese client factory. Operator was adjusting flux conveying tube of welding torch. And you can find the finished segment of H Beam and its welding seam on output conveyor of the Vertical H Beam Welder;
3) The 2 pieces of blue color control console of SAW (Submerged arc welding) power supply displayed welding current and voltage, and digital display in the silver color operating panel showed welding speed at that moment of the Three in One H Beam Welding Machine.

Working Video of ZHJ Group Three in One H Beam Welding Machine

1) If you view this 1 and half minute duration video carefully, you can get a very good impression on how does Wuxi JACK ZHJ model Three in One H Beam Welding Machine in actual working at Steel Structure facility. The photographer gives very detail and complete shooting on working groups in this hot selling mode of Vertical H Beam Welder;
2) The beginning of video focus on an operator knocking off sintered welding flux from the finished H Beam, and the quality of welding seam of both sides of the H Beam delivered from Three in One H Beam Welding Machine;
3) Then the video gives a sweeping view on hydraulic pump station and SAW power supply of the Vertical H Beam Welder on the workshop floor; The close distance observance on welding point in the Three in One H Beam Welding Machine;
4) The both sides of over 1200mm height H Beam laid and produced from input to output conveyor of the Vertical H Beam Welder, and its overall view as a whole;
5) You can also find the second set of Wuxi JACK ZHJ8018 Three in One H Beam Welding Machine in the further distance; The stocked finished H Beam laid on workshop floor; The big size 1800mm height H Beam output from the Three in One H Beam Welding Machine; The operating station of the Vertical H Beam Welder.

1) This video on Wuxi JACK ZHJ8015 Three in One H Beam Welding Machine was taken at a Steel Structure facility located in South Central of China;
2) First you can check the finished welding T Beam produced from the Vertical H Beam Welder. Then to the 2 sets of submerged arc welding torch working in symmetry at both sides of the T Beam;
3) The video also gives a front view on gantry frame of the Three in One H Beam Welding Machine, the arrangement of operating panels in the equipment;
4) From the video you can also check, that sanitary conditions at any of the Steel Structure facility is a challenge. So, to have proper maintenance on the Three in One H Beam Welding Machine to guarantee its long term service, proper TPM (Total preventive maintenance) is a must for this Vertical H Beam Welder.

Working Video of Trial Run on Three in One H Beam Welding Machine

1) In ZHJ series Three in One H Beam Welding Machine, the 2nd stage of precise assembling is realized in the way of both sides automatic hydraulic drive acting: The alignment rollers and its guiding bushes are driven with oil cylinders. This is the main difference between ZHJ and PHJ series Three in One H Beam Welding Machine;
2) In the video, first the 3 groups of alignment rollers at higher position level move together center of the T Beam, bumping the web from both sides;
3) Then, the 3 groups of alignment rollers at lower position level clamp the flange. The workpiece is assembled in this way in the Vertical H Beam Welder;
4) This is the standard validation step during manufacture of the Three in One H Beam Welding Machine at Wuxi JACK.

1) In PHJ and ZHJ series Three in One H Beam Welding Machine, small current CO2 gas shielded welding takes very minority percentage in practical application, and only few of suppliers in the market has experience on building such tailor made Vertical H Beam Welder;
2) The CO2 gas shielded welding is used for fabricating small thickness (5~ 10mm) workpiece in the Three in One H Beam Welding Machine. All the working elements in welding system, including power supply, welding torch, welding wire, are different from those of the submerged arc welding;
3) For this reason, during production on Three in One H Beam Welding Machine equipped with CO2 gas shielded welding, the outsourced parts and process technology parameters need to be tested and validated by means of trial run in the Vertical H Beam Welder as shown in the video.

1) During manufacture and assembly of PHJ and ZHJ Three in One H Beam Welding Machine, one of the key steps in building of the Vertical H Beam Welder main frame is to tighten the transmission rod, which leads the synchronously running guiding bushes and transmission rollers into running;
2) As you can check from the video, in central working zone of the Three in One H Beam Welding Machine, the transmission of roller and rod are implemented with chains and sprockets, which should be tried and confirmed again and again manually by veteran operator. It determines smooth and consistent working of mechanical system in the Three in One H Beam Welding Machine;
3) The video was taken at Wuxi JACK assembly workshop when making the ZHJ Vertical H Beam Welder.

1) This half minute duration video was taken at customer site, on a set of Wuxi JACK ZHJ model Three in One H Beam Welding Machine, during its installation and acceptance, by fabricating a piece of small T Beam;
2) In the video, the T Beam still not arrived at straightening roller of the Vertical H Beam Welder. So, it should be taken at beginning stage of T Beam fabrication. Even the latter half of assembling rollers not worked yet;
3) Assembling and submerged arc welding is the most important and core working step in Three in One H Beam Welding Machine, which is the No.1 working groups which should be tested and checked, for the running of this Vertical H Beam Welder.

Working Video of Operating Details in Three in One H Beam Welding Machine

1) This video was taken dedicatedly on finished workpiece from Wuxi JACK PHJ and ZHJ Three in One H Beam Welding Machine: Very close distance close-up on welding seam and knocked off flux on a piece of delivered H Beam fabricated with submerged arc welding, laid on output conveyor of the Vertical H Beam Welder;
2) The 24 seconds duration video give sufficient time length on observing the quality of fabrication from Wuxi JACK Three in One H Beam Welding Machine.

1) This video was taken on a set of Wuxi JACK PHJ model Three in One H Beam Welding Machine, when making a piece of fairly large H Beam at customer workshop;
2) Changing shooting angle view from overhead front to lateral side, this video gives perfect view on outlet, or straightening cell of the Three in One H Beam Welding Machine. Instead, the 2 sets of submerged arc welding torches were obstructed with assembling purpose alignment rollers;
3) You can check the 2 pieces of up straightening rollers, first in idle waiting, when the workpiece still not come to this stage of the Vertical H Beam Welder;
4) The 1 piece of large diameter mating bottom roller, which has three functions for running of the Three in One H Beam Welding Machine: Support, sending forward, and render straightening force on the welded workpiece going through it;
5) In a nut shell, this 1 minute video gives different view on operation of the PHJ and ZHJ Three in One H Beam Welding Machine.

1) This video was taken at right side of workpiece in view of its moving forward direction, for a set of Wuxi JACK PHJ and ZHJ model Three in One H Beam Welding Machine, working at a customer site;
2) The moving forward of the H Beam in this Vertical H Beam Welder equals to submerged arc welding speed, which is available and adjustable in the range of 200~ 1200 mm/min. in theory. Visual inspection from the video is that welding speed at that moment in this specific set of Three in One H Beam Welding Machine is around 800 mm/min.;
3) You can not find submerged arc welding point of the Vertical H Beam Welder directly in the video. This is due to the shooting position of photographer. But, you can find the welding torch position control mechanism of the Three in One H Beam Welding Machine.

1) If you have interest on checking carefully the submerged arc welding in the Wuxi JACK PHJ series Three in One H Beam Welding Machine, this 2 minutes duration video is a good choice for you. Or, you may find it tedious when viewing the first 1 minute and 40 seconds of the video of the Vertical H Beam Welder;
2) The video was taken when this set of PHJ15 Three in One H Beam Welding Machine was fabricating a piece of H Beam. The first three fourth of the video focus on welding point of workpiece, the cross slides at rear side of welding torch for adjusting its precise position, as well as its hand turning handwheel. This is the core working point in the Vertical H Beam Welder;
3) The last 20 seconds reflects the input conveyor and its working way in the Three in One H Beam Welding Machine, the three groups of gripping manipulators, how does the workpiece sent into the Three in One H Beam Welding Machine, and general view on running site of the Vertical H Beam Welder.

 

1) This video was taken at a Russian customer workshop, on a set of Wuxi JACK PHJ15 Three in One H Beam Welding Machine;
2) The beginning of video shows operator chiseling off sintered flux from welding seam of finished T Beam; The half closed central working zone of the Vertical H Beam Welder, there are working lamps to give supplementary illumination on the Three in One H Beam Welding Machine;
3) Finally, the camera lens moves to output conveyor of the Vertical H Beam Welder.

1) There are 2 sets of Wuxi JACK ZHJ series Three in One H Beam Welding Machine working at this Chinese Steel Structure facility;
2) Taking at right side of the moving forward H Beam in the Vertical H Beam Welder, you can catch view on the three working elements in the Three in One H Beam Welding Machine: The assembling rollers, the submerged arc welding torch, and straightening roller;
3) You can also identify the finished welding seam from the Three in One H Beam Welding Machine, and its upright mechanical main frame.

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